CN201258036Y - Vehicle body assembly bottom line device - Google Patents
Vehicle body assembly bottom line device Download PDFInfo
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- CN201258036Y CN201258036Y CNU2008201213166U CN200820121316U CN201258036Y CN 201258036 Y CN201258036 Y CN 201258036Y CN U2008201213166 U CNU2008201213166 U CN U2008201213166U CN 200820121316 U CN200820121316 U CN 200820121316U CN 201258036 Y CN201258036 Y CN 201258036Y
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Abstract
本实用新型公开了一种汽车车身总成下线装置,可用于对汽车生产线上的车身总成进行转运。其解决了现有下线装置结构复杂、故障率高、使用安全性差、易使车身外观因碰撞而产生缺陷的问题。结构为:一种汽车车身总成下线装置,包括底座和用于承接车身的叉臂,其特征在于,在底座上设有水平导轨,在水平导轨上设有行走框,行走框上竖直地设有叉臂升降导轨,所述的叉臂可滑动地设置在叉臂升降导轨上,在行走框上设有与叉臂相连接的竖直举升机构,在水平导轨上设有与行走框相连接的水平推动机构。
The utility model discloses an automobile body assembly off-line device, which can be used for transferring the body assembly on the automobile production line. It solves the problems of complex structure, high failure rate, poor safety in use and easy defects in the appearance of the vehicle body due to collision of the existing off-line device. The structure is: an automobile body assembly off-line device, including a base and a yoke for receiving the vehicle body. There is a yoke lifting guide rail on the ground, the yoke is slidably arranged on the yoke lifting guide rail, a vertical lifting mechanism connected with the yoke is provided on the walking frame, and a walking frame is provided on the horizontal guide rail. A horizontal push mechanism connected to the frame.
Description
技术领域 technical field
本实用新型涉及一种汽车生产线上车身的转运器具,尤其涉及一种用于把车身总成从主焊线转移至工艺小车的一种下线装置。The utility model relates to a transfer device for a car body on an automobile production line, in particular to an off-line device for transferring a car body assembly from a main welding line to a craft trolley.
技术背景 technical background
汽车车身下线装置(以下简称下线器具)是把车身总成从主焊线转移至工艺小车的一种装置,为满足工艺节拍需求及柔性化生产的需要,下线装置必须有足够的稳定性和合理的控制系统,才能确保工人的人身安全和满足生产线工艺节拍需求。有些汽车生产厂家由于建设得较早,对于厂房内的空间布置规划欠周,不能满足现代化汽车车身吊装器具安装和工作的空间要求。而在实际的汽车流水作业线上,却需要提供一种汽车车身吊装器具,以便使车身在不同的工序之间流转。现有的汽车车身吊装器具的结构结构为网架式升降结构,往返运行系统采用高空爬行系统。这种结构的吊装器具故障率和维护成本都较高,而且由于是高空作业,各车身之间易发生碰撞现象,而导致车身外观缺陷。The off-line device for automobile body (hereinafter referred to as the off-line device) is a device that transfers the body assembly from the main welding line to the process trolley. In order to meet the needs of the process cycle and flexible production, the off-line device must have sufficient stability. Only a high quality and reasonable control system can ensure the personal safety of workers and meet the production line process beat requirements. Due to the early construction of some automobile manufacturers, the planning of the space layout in the factory building is not well planned, which cannot meet the space requirements for the installation and work of modern automobile body lifting equipment. However, on the actual automobile assembly line, it is necessary to provide a hoisting device for the automobile body so that the automobile body can be transferred between different processes. The structural structure of the existing automobile body lifting device is a grid type lifting structure, and the reciprocating operation system adopts a high-altitude crawling system. The failure rate and maintenance cost of the hoisting device of this structure are high, and because of the high-altitude operation, collisions between the vehicle bodies are prone to occur, resulting in defects in the appearance of the vehicle body.
发明内容 Contents of the invention
为克服现有汽车生产线上汽车车身总成下线装置工作过程中所具有的上述缺陷,本实用新型需要解决的技术问题是:提供一种新型的汽车车身总成下线装置,它可以很好地适应一些老旧汽车生产线的工作要求,其故障率和维护成本较低,工作过程中的安全性好。In order to overcome the above-mentioned defects in the working process of the automobile body assembly off-line device on the existing automobile production line, the technical problem to be solved by the utility model is to provide a new type of automobile body assembly off-line device, which can be well It can adapt to the working requirements of some old automobile production lines, its failure rate and maintenance cost are low, and the safety in the working process is good.
为解决上述技术问题,本实用新型的技术方案:一种汽车车身总成下线装置,包括底座和用于承接车身的叉臂,其特征在于,在底座上设有水平导轨,在水平导轨上设有行走框,行走框上竖直地设有叉臂升降导轨,所述的叉臂可滑动地设置在叉臂升降导轨上,在行走框上设有与叉臂相连接的竖直举升机构,在水平导轨上设有与行走框相连接的水平推动机构。本汽车车身总成下线装置在工作时,叉臂在举升机构的作用把车身托起,而在水平机构的作用下,车身会跟随叉臂一起水平移动,从而可以把车身送达目标工位。In order to solve the above-mentioned technical problems, the technical solution of the present utility model is: an automobile body assembly off-line device, which includes a base and a yoke for receiving the vehicle body, and is characterized in that a horizontal guide rail is provided on the base, and on the horizontal guide rail A walking frame is provided, on which a yoke lifting guide rail is vertically arranged, and the yoke is slidably arranged on the yoke lifting guide rail, and a vertical lifting rail connected with the yoke is provided on the walking frame. The mechanism is provided with a horizontal push mechanism connected with the walking frame on the horizontal guide rail. When the off-line device for automobile body assembly is working, the yoke lifts the car body under the action of the lifting mechanism, and under the action of the horizontal mechanism, the car body will move horizontally with the yoke, so that the car body can be delivered to the target working place. bit.
作为优选,所述底座上设有环形的旋转导轨,所述水平导轨上设有若干滑轮组件,滑轮组件骑跨在旋转导轨上,在水平导轨与底座之间设有旋转推动机构。设有的旋转导轨和滑轮组件结构,在旋转推动机构的作用下,叉臂可以带动车身在底座旋转,加之上述的水平移动,可以有效地增加车身到达的位置,增加了本下线装置的工作范围,对车间内各工位的位置要求低,便于在车间内对一些工位进行布置。Preferably, the base is provided with an annular rotating guide rail, the horizontal guide rail is provided with several pulley assemblies, the pulley assemblies straddle the rotating guide rail, and a rotating pushing mechanism is provided between the horizontal guide rail and the base. With the rotating guide rail and pulley assembly structure, under the action of the rotating push mechanism, the yoke can drive the car body to rotate on the base. In addition to the above-mentioned horizontal movement, it can effectively increase the position reached by the car body and increase the work of the off-line device. It has low requirements on the position of each station in the workshop, and it is convenient to arrange some stations in the workshop.
作为优选,所述竖直举升机构为顶举气缸,所述水平推动机构为水平气缸,所述旋转推动机构为偏心推动气缸。这些可动作的部件为气缸,可以充分利用车间内现有的高压气体管路,而且气缸在工作过程中具有响应速度快,工作稳定性好的优点。Preferably, the vertical lifting mechanism is a jacking cylinder, the horizontal pushing mechanism is a horizontal cylinder, and the rotating pushing mechanism is an eccentric pushing cylinder. These movable parts are cylinders, which can make full use of the existing high-pressure gas pipelines in the workshop, and the cylinders have the advantages of fast response speed and good working stability during the working process.
作为优选,所述叉臂升降导轨上设有用于夹紧叉臂的夹紧气缸。该夹紧气缸可以使叉譬稳定地保持在行走框上,有效地杜绝了车身因叉臂的不稳定而发生移动,提高了车身在被转运和对其进行加工过程中的安全性。Preferably, the lifting guide rail of the yoke is provided with a clamping cylinder for clamping the yoke. The clamping cylinder can keep the fork on the running frame stably, effectively prevent the vehicle body from moving due to the instability of the yoke, and improve the safety of the vehicle body in the process of being transported and processed.
作为优选,所述叉臂升降导轨与行走框之间设有连接两者的支撑杆。设有的支撑杆可以增加叉臂升降导轨在行走框上的牢固性,改善了行走框在工作过程中的稳定性。Preferably, a support rod connecting the two is provided between the yoke lifting guide rail and the traveling frame. The provided support rod can increase the firmness of the yoke lifting guide rail on the walking frame, and improves the stability of the walking frame in the working process.
作为优选,所述支撑杆为分体式结构,它包括位于其两端部的两个联接杆和位于中部位置处的管柱,两个联接杆的一端分别与叉臂升降导轨和行走框相铰接,另一端分别与管柱的两端部螺纹连接。支撑杆这样的结构可以使其能够很稳定地连接叉臂升降导轨和行走框,且便于把支撑杆设置在叉臂升降导轨与行走框之间。Preferably, the support rod is a split structure, which includes two connecting rods at its two ends and a pipe column at the middle position, and one end of the two connecting rods is respectively hinged with the yoke lifting guide rail and the walking frame , and the other end is threadedly connected with the two ends of the string respectively. Such a structure of the support rod can make it connect the yoke lifting guide rail and the walking frame very stably, and it is convenient for the support rod to be arranged between the yoke lifting guide rail and the walking frame.
因此,本实用新型的有益效果:Therefore, the beneficial effects of the utility model:
1、由于本汽车车身总成下线装置在工作过程中,车身是被叉臂托起,车身在叉臂上具有较高的稳定性,提高车身在被转运和作业时的安全性。1. Since the vehicle body assembly off-line device is working, the body is held up by the yoke, and the body has high stability on the yoke, which improves the safety of the body when being transported and operated.
2、由于车身在叉臂具有较高的稳定性,车身在被转运过程中不易发生侧翻现象,而且各车身之间不易发生碰撞现象,保证了车身的外观质量。2. Due to the high stability of the body on the wishbone, the body is not prone to rollover during the transfer process, and it is not easy to collide with each other, which ensures the appearance quality of the body.
3、本汽车车身总成下线装置所占空间小,便于满足一些老式的汽车生产线的工作需求。3. The vehicle body assembly off-line device occupies a small space, which is convenient to meet the work requirements of some old-fashioned automobile production lines.
4、本汽车车身总成下线装置在工作过程中只是利用其自身上所设的传动机构进行工作,这些传动机构便于进行维护,其工作过程中的故障率低。4. The vehicle body assembly off-line device only utilizes the transmission mechanism provided on itself in the working process, and these transmission mechanisms are convenient for maintenance, and the failure rate in the working process is low.
附图说明 Description of drawings
附图1是本实用新型汽车车身总成下线装置的立体结构示意图。Accompanying
具体实施方式 Detailed ways
见附图1,本实用新型汽车车身总成下线装置,包括底座8、设置在底座8上的两根水平导轨7、设于两根水平导轨7之间的行走框11、设于行走框11上的叉臂升降导轨2、活动地设于叉臂升降导轨2上的叉臂1。See accompanying
水平导轨7的截断面呈“]”形,它们相对地设于底座8上。行走框11设于水平导轨7的内部,它为框式结构,它具有一根横跨在两根水平导轨7上的联接臂10,联接臂10的中部位置处呈拱形。在水平导轨7上设有水平气缸9,水平气缸9上的顶杆12穿过联接臂10上的拱形部分连接在行走框11上靠近所述叉臂升降导轨2的位置处。在水平气缸9的作用下,行走框11可在水平导轨7上水平移动。The truncated surface of the horizontal guide rail 7 is "]" shaped, and they are arranged on the base 8 oppositely. Walking frame 11 is located at the inside of horizontal guide rail 7, and it is a frame structure, and it has a connecting arm 10 straddling on two horizontal guide rails 7, and the middle part position place of connecting arm 10 is arched. A horizontal cylinder 9 is provided on the horizontal guide rail 7 , and a
在底座8上设有环形的旋转导轨6,所述水平导轨7上设有四个滑轮组件13,滑轮组件13中的凹面滑轮骑跨在旋转导轨6上。在底座8上还设有偏心推动气缸14,偏动推动气缸14中的顶杆与行走框11中的水平导轨横梁15相铰接在一起。在偏心推动气缸14的作用下,水平导轨7带动叉臂1进行旋转,从而把叉臂上的车身转送到目标位置。An annular rotating
在行走框11上设有两个顶举气缸4,顶举气缸4用于和叉臂1相连接,在顶举气缸4的作用下,叉臂1可以沿着叉臂升降导轨2而上升或下降。Two jacking cylinders 4 are arranged on the walking frame 11, and the jacking cylinders 4 are used to connect with the
叉臂升降导轨2上还设有夹紧气缸3,当叉臂1上升到位时,夹紧气缸3中的夹紧块可将叉譬1夹紧在行走框11上,以使车身被稳定地保持在叉臂1上。Clamping cylinder 3 is also provided on the yoke lifting guide rail 2, when the
在叉臂升降导轨2与行走框11之间设有连接两者的支撑杆5,支撑杆5为分体式结构,它包括两个位于其两端部的联接杆51和一根位于其中部的管柱52,两个联接杆51的一端分别与叉臂升降导轨2相铰接在一起,另一端分别与管柱52螺纹连接。Between the yoke lifting guide rail 2 and the walking frame 11, there is a support rod 5 connecting the two. The support rod 5 is a split structure, which includes two connecting rods 51 located at its two ends and a connecting rod 51 located in the middle. Pipe column 52 , one end of two connecting rods 51 are respectively hinged with the yoke lifting guide rail 2 , and the other ends are threadedly connected with pipe column 52 respectively.
上述的各种气缸可以与生产车间内的现有高压气源相通,这些气缸的工作一般是由控制面板上的按钮分别通过电磁阀进行控制的。The above-mentioned various cylinders can communicate with the existing high-pressure air sources in the production workshop, and the work of these cylinders is generally controlled by buttons on the control panel through solenoid valves.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201213166U CN201258036Y (en) | 2008-07-14 | 2008-07-14 | Vehicle body assembly bottom line device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201213166U CN201258036Y (en) | 2008-07-14 | 2008-07-14 | Vehicle body assembly bottom line device |
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| CN201258036Y true CN201258036Y (en) | 2009-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2008201213166U Expired - Fee Related CN201258036Y (en) | 2008-07-14 | 2008-07-14 | Vehicle body assembly bottom line device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102485576A (en) * | 2010-12-31 | 2012-06-06 | 上汽通用五菱汽车股份有限公司 | Offline conveying tool for automobile body side wall assembly |
| CN103213817A (en) * | 2013-05-10 | 2013-07-24 | 上汽通用五菱汽车股份有限公司 | Bodywork transmitting device and using method thereof |
| CN104528580A (en) * | 2014-12-17 | 2015-04-22 | 陈焕祥 | Guide rail device for automobile lift |
| CN105730557A (en) * | 2014-12-11 | 2016-07-06 | 上汽通用五菱汽车股份有限公司 | Automatic vehicle body bottom board clamping and carrying device |
| CN106240676A (en) * | 2016-08-25 | 2016-12-21 | 奇瑞商用车(安徽)有限公司 | A kind of car load rolls off the production line lift mechanism |
-
2008
- 2008-07-14 CN CNU2008201213166U patent/CN201258036Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102485576A (en) * | 2010-12-31 | 2012-06-06 | 上汽通用五菱汽车股份有限公司 | Offline conveying tool for automobile body side wall assembly |
| CN103213817A (en) * | 2013-05-10 | 2013-07-24 | 上汽通用五菱汽车股份有限公司 | Bodywork transmitting device and using method thereof |
| CN103213817B (en) * | 2013-05-10 | 2015-07-29 | 上汽通用五菱汽车股份有限公司 | A kind of vehicle body transmitting device and using method thereof |
| CN105730557A (en) * | 2014-12-11 | 2016-07-06 | 上汽通用五菱汽车股份有限公司 | Automatic vehicle body bottom board clamping and carrying device |
| CN104528580A (en) * | 2014-12-17 | 2015-04-22 | 陈焕祥 | Guide rail device for automobile lift |
| CN106240676A (en) * | 2016-08-25 | 2016-12-21 | 奇瑞商用车(安徽)有限公司 | A kind of car load rolls off the production line lift mechanism |
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Granted publication date: 20090617 Termination date: 20170714 |