CN201257792Y - Attachment device - Google Patents
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- CN201257792Y CN201257792Y CNU200820107318XU CN200820107318U CN201257792Y CN 201257792 Y CN201257792 Y CN 201257792Y CN U200820107318X U CNU200820107318X U CN U200820107318XU CN 200820107318 U CN200820107318 U CN 200820107318U CN 201257792 Y CN201257792 Y CN 201257792Y
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Abstract
Description
技术领域 technical field
本发明涉及一种贴附装置,属于机械设备制造领域,具体说属于液晶面板生产制造过程中使用的机械设备制造的技术领域。The invention relates to an attachment device, which belongs to the field of mechanical equipment manufacturing, and specifically belongs to the technical field of mechanical equipment manufacturing used in the production and manufacturing process of liquid crystal panels.
背景技术 Background technique
随着计算机的体积缩小化、运算与影像处理实时化、内存大容量化及传输速度高速化的趋势,阴极射线管显示器已逐渐被取代而淘汰,从桌上型监视器等大型显示器到携带型终端机的显示器,均采用液晶面板,因此,液晶显示器面板必须达到高亮度、低耗电性、高分辨率等要求,相信在不久的将来,不仅是电子计算器、笔记型计算机、桌上型计算机屏幕、PDA和手机中会运用到液晶显示器面板,就连电子书、信息家电等具备未来潜力的产品,也都是液晶显示器的重要应用,使液晶显示器将可望与人类生活紧密结合起来,成为日常生活中不可或缺的一部份。With the trend of shrinking computer size, real-time computing and image processing, large memory capacity and high transmission speed, cathode ray tube displays have been gradually replaced and eliminated, from large displays such as desktop monitors to portable The monitors of terminals all use liquid crystal panels. Therefore, liquid crystal display panels must meet the requirements of high brightness, low power consumption, and high resolution. I believe that in the near future, not only electronic calculators, notebook computers, desktops, etc. LCD panels are used in computer screens, PDAs, and mobile phones. Even products with future potential such as e-books and information appliances are also important applications of LCDs. It is expected that LCDs will be closely integrated with human life. become an integral part of everyday life.
其中关键点乃在于偏光板(Polarizer)的应用,偏光板是一种只允许某方向光线才能透过的光板,于制作显示器液晶面板过程中,必须前、后各用一片,且成交错方向置入,主要用途系在有电场与无电场时,使光源产生相位差而呈现明暗的状态,用以显示字幕或图案。The key point is the application of the polarizer. The polarizer is a light plate that only allows light from a certain direction to pass through. In the process of making a display LCD panel, one piece must be used at the front and one at the back, and placed in a staggered direction. In, the main purpose is to make the light source produce a phase difference and present a bright and dark state when there is an electric field and no electric field, and is used to display subtitles or patterns.
然而,偏光板于完成前段生产过程后,皆会于表面黏贴一层离形膜,以保护偏光板表面的完整,并减少因碰撞或堆栈所产生的刮伤或垫伤,且制造者在生产制造、包装及运送上投入大量的人力与金钱,目的无非为了让偏光板具有一个完整无刮伤的表面,使其所属产品可以完整的送至客户或消费者手中,如此,当偏光板欲进行后段加工或处理时,则需先将偏光板表面的离形膜剥离,且偏光板于加工时需要无任何灰尘或杂质表面,所以剥除离形膜的加工步骤皆在无尘室内进行。However, after the front-stage production process of the polarizer is completed, a release film will be attached to the surface to protect the integrity of the polarizer surface and reduce scratches or pad damage caused by collision or stacking. A lot of manpower and money are invested in manufacturing, packaging and transportation, the purpose is to make the polarizer have a complete and scratch-free surface, so that the products it belongs to can be delivered to customers or consumers intact. In this way, when the polarizer wants to When performing post-processing or processing, the release film on the surface of the polarizer needs to be peeled off first, and the surface of the polarizer needs to be free of any dust or impurities during processing, so the processing steps of peeling off the release film are all carried out in a clean room .
而以往制造者在进行偏光板的加工步骤时,系先将偏光板取出于堆栈有许多偏光板的储料装置内部,且大多使用以人工搬运搭配输送带的方式进行运送,即可将欲剥除离形膜的偏光板置放于剥膜装置所设置的输送带上,并使偏光板呈水平移动,且透过输送带上方所设置的剥膜装置将偏光板表面离形膜撕离,再次藉由输送带水平移动于组装机构后,则可利用组装机构上方所设置的滚压轮使偏光板滚压贴合于显示器液晶面板表面,藉此分段的生产过程逐步完成后续加工处理程序,但此种作法于人工搬运过程中极易因制造者的疏忽及不小心,导致偏光板受到不当碰撞而造成刮擦或损坏,况且输送带于运作时所产生的震动及位移,亦会使偏光板在输送带上产生抖动及偏移,以致使偏光板不易妥善且稳固贴合于显示器液晶面板表面。In the past, when the manufacturers performed the processing steps of polarizing plates, they first took out the polarizing plates in the storage device where many polarizing plates were stacked, and most of them were transported by manual transportation and conveyor belts. The polarizing plate with the release film removed is placed on the conveyor belt set by the film stripping device, and the polarizing plate is moved horizontally, and the release film on the surface of the polarizing plate is torn off through the film stripping device set above the conveyor belt, After moving horizontally on the assembly mechanism by the conveyor belt again, the polarizing plate can be rolled and pasted on the surface of the liquid crystal panel of the display by using the rolling wheel set above the assembly mechanism, so that the subsequent processing procedures can be completed step by step in the segmented production process , but this method is very easy to be scratched or damaged due to the negligence and carelessness of the manufacturer during the manual handling process, and the vibration and displacement generated by the conveyor belt during operation will also cause The polarizing plate vibrates and shifts on the conveyor belt, making it difficult for the polarizing plate to be properly and firmly attached to the surface of the liquid crystal panel of the display.
此外,因为偏光板为由多层复合材料所制成,当偏光板受温度或湿度变化时,其末端会呈现翘曲的现象,并当偏光板贴附时会使翘曲端先黏着于显示器液晶面板表面上,而造成中央处产生气泡,且当显示器液晶面板的面积愈大,或是长、宽度比较大时,将使其贴合行程亦更加的宽与长,而上述各种情况皆会导致偏光板与显示器液晶面板间产生气泡或不平整的皱折等情况。In addition, because the polarizer is made of multi-layer composite materials, when the polarizer is subjected to temperature or humidity changes, its end will warp, and when the polarizer is attached, the warped end will first adhere to the display On the surface of the liquid crystal panel, resulting in bubbles in the center, and when the area of the liquid crystal panel of the display is larger, or the length and width are relatively large, the lamination stroke will be wider and longer, and all the above situations are It will cause bubbles or uneven wrinkles between the polarizer and the LCD panel of the display.
另一方面,其生产过程中偏光板必须经由人工搬运搭配输送带多次的分段运送、加工,且每一加工处理程序停留待机的时间亦较长,即会造成非连续、间断作业而容易耗费工时、无法有效缩短加工时程,再者,因为偏光板于分段运送、非连续间断作业时容易沾粘有灰尘或杂质,所以使显示器液晶面板表面贴合偏光板后的成品瑕疵率大幅增加,甚至会因此造成技术瓶颈而严重影响出产制造的质量与良率,如以目前售价极为高昂且精致、细腻度要求愈来愈大的液晶面板而言,当成品瑕疵率无法降低,其成品售价及大量生产上的种种因素,皆会使整体的附加价值大幅降低,亦会相对提高生产、制造上的成本。On the other hand, during the production process, the polarizing plate must be transported and processed in sections by manual handling and conveyor belts, and each processing procedure must stay on standby for a long time, which will result in discontinuous and intermittent operations. It is labor-intensive and cannot effectively shorten the processing time. Moreover, because the polarizer is easily covered with dust or impurities during the segmental transportation and non-continuous operation, the defect rate of the finished product after the polarizer is attached to the surface of the liquid crystal panel of the display is greatly increased. The increase will even cause technical bottlenecks and seriously affect the quality and yield of production. The price of finished products and various factors in mass production will greatly reduce the overall added value, and will also relatively increase the cost of production and manufacturing.
是以,要如何解决上述习用的缺失,即为从事此行业的相关厂商所亟欲研究改善的方向所在者。Therefore, how to solve the above-mentioned deficiencies in common usage is the direction that relevant manufacturers engaged in this industry are eager to study and improve.
发明内容 Contents of the invention
本发明提供了一种可将板材表面覆膜予以撕离移除,使其可稳固贴合于加工物上定位的贴附装置,藉此达到一贯化、连续不间断作业,兼具有适用范围广泛、有效缩短加工时程,以及减少人员配置而增加工作效率、提高制造的质量与良率,也可相对降低成本的目的。The present invention provides an attachment device that can tear off and remove the coating on the surface of the board, so that it can be firmly attached to the processed object for positioning, thereby achieving consistent, continuous and uninterrupted operations, and has a wide range of applications Extensive and effective shortening of processing time, as well as reducing staffing to increase work efficiency, improve manufacturing quality and yield, can also reduce costs relatively.
为达到上述目的本发明贴附装置所采用的技术方案是:In order to achieve the above object, the technical scheme adopted by the sticking device of the present invention is:
一种贴附装置,包括有加工机构及组装机构所组成,其中:An attachment device, including a processing mechanism and an assembly mechanism, wherein:
该加工机构为具有一呈中空矩形体的旋转基座,并于旋转基座内部中空二侧位置处分别设有传动部,旋转基座各侧边分别设有可供工作平台活动枢接并做扇形旋转位移的驱动部,工作平台表面具有可吸附于板材上的复数吸孔,再于旋转基座外侧周围相对位置处依序设置有吸附区、剥膜装置及组装机构;The processing mechanism has a rotating base in the form of a hollow rectangular body, and transmission parts are respectively provided at two sides of the hollow inside the rotating base. The driving part of fan-shaped rotation displacement, the surface of the working platform has a plurality of suction holes that can be adsorbed on the plate, and then the adsorption area, film stripping device and assembly mechanism are arranged in sequence at relative positions around the outer side of the rotating base;
该组装机构为设有可固定加工物并予以连续输送的输送装置,其输送装置与工作平台呈锐角设置,且输送装置一侧设置有可移动推顶板材至加工物表面形成贴合定位的滚压装置。The assembly mechanism is equipped with a conveying device that can fix the processed object and continuously convey it. The conveying device is set at an acute angle with the working platform, and one side of the conveying device is equipped with a movable pushing plate to the surface of the processed object to form a positioning roller. pressure device.
该加工机构的传动部可带动旋转基座呈现一转动定位的状态,且传动部可为螺杆、齿轮、圆齿盘或气压缸的伸缩杆、皮带与皮带轮、炼条与炼轮等具传输动力功效的传动装置。The transmission part of the processing mechanism can drive the rotating base to present a state of rotation and positioning, and the transmission part can be a screw, a gear, a ring disc or a telescopic rod of a pneumatic cylinder, a belt and a pulley, a chain and a chain wheel, etc. to transmit power. Efficient transmission.
该加工机构的驱动部可供工作平台扇形旋转位移,并让工作平台上所吸附的板材端缘与组装机构所固定、连续输送的加工物一侧表面形成接触,且驱动部可为马达、电磁阀、气压缸、液压缸等具动力驱动功效的驱动装置。The driving part of the processing mechanism can be used for fan-shaped rotation displacement of the working platform, and makes the end edge of the plate adsorbed on the working platform come into contact with the surface of one side of the processed product fixed and continuously conveyed by the assembly mechanism, and the driving part can be a motor, an electromagnetic Valves, pneumatic cylinders, hydraulic cylinders and other drive devices with power drive functions.
该加工机构的吸附区位于加工机构正下方相对位置处,形成吸附区内连续输送有板材,而可供预设吸取装置的吸头吸附于板材上,且藉由吸头连接的升降设备使板材呈上、下位移,再以位移装置做水平向的往复位移行程的结构。The adsorption area of the processing mechanism is located at the opposite position directly below the processing mechanism, forming a continuous conveyance of plates in the adsorption area, and the suction head of the preset suction device can be adsorbed on the plate, and the lifting equipment connected with the suction head makes the plate It is a structure that moves up and down, and then uses the displacement device to make a horizontal reciprocal displacement stroke.
该升降设备可为交叉式连杆(剪刀脚)、液压缸、气压缸或其它可顶持吸头做上升、下降的装置。The lifting device can be a cross-type connecting rod (scissor legs), a hydraulic cylinder, a pneumatic cylinder or other devices that can hold the suction head up and down.
该位移装置可为液压缸、气压缸、轴承、滑轨或其它机械结构驱动吸取装置做水平向往复位移。The displacement device can be a hydraulic cylinder, a pneumatic cylinder, a bearing, a slide rail or other mechanical structures to drive the suction device to move horizontally and backwards.
该加工机构的剥膜装置设有胶带轮,并于胶带轮表面绕设有可将板材自表面一端覆膜撕离的胶带,而板材表面的覆膜可为离形膜、保护膜或胶膜等。The peeling device of the processing mechanism is equipped with a tape wheel, and a tape is wound on the surface of the tape wheel to tear off the film from one end of the surface of the plate, and the film on the surface of the plate can be a release film, a protective film or an adhesive film wait.
该加工机构位于旋转基座正上方相对位置处设置有可在板材侧边吹送离子风,用以消除板材表面于覆膜撕离后所产生的静电效应的静电消除器。The processing mechanism is located at the opposite position directly above the rotating base, and is equipped with a static eliminator that can blow ion wind on the side of the plate to eliminate the electrostatic effect generated on the surface of the plate after the film is torn off.
该加工机构的工作平台外侧表面为设有拱起状的弧曲面,而工作平台的复数吸孔可拉撑板材中央略微呈拱起状,并让板材中央拱起部份与加工物处表面形成点接触状态,且以组装机构所设置的滚压装置由板材二外侧末端侧向移动至中央拱起部份,便使板材拱起部份贴合于加工物一侧表面上定位。The outer surface of the working platform of the processing mechanism has an arched curved surface, and the multiple suction holes of the working platform can pull and support the center of the plate to be slightly arched, and let the central arched part of the plate form a shape with the surface of the processed object. Point contact state, and the rolling device provided by the assembly mechanism is moved laterally from the two outer ends of the plate to the central arched part, so that the arched part of the plate is attached to the surface of the processed object for positioning.
该板材可为偏光板、显示板、玻璃、压克力或钢板等透明、半透明或不透明的材料所制成。The plate can be made of transparent, translucent or opaque materials such as polarizing plate, display plate, glass, acrylic or steel plate.
该加工物可为运用于电子计算器、笔记型计算机、手机、PDA或大型计算机屏幕的显示器液晶面板设置。The processed product can be set as a display liquid crystal panel applied to electronic calculators, notebook computers, mobile phones, PDAs or large computer screens.
采用本发明的技术方案所达到的效果是:The effect achieved by adopting the technical scheme of the present invention is:
由于该加工机构可带动旋转基座呈循环的转动定位,便可藉由工作平台表面的复数吸孔吸附于板材上,并以剥膜装置将板材表面的覆膜撕离,再藉由静电消除器消除覆膜撕离后所产生的静电效应,另使板材端缘与组装机构所固定连续输送的加工物一侧表面形成接触,以此让滚压装置侧向移动推顶板材至加工物表面上形成稳固的贴合定位,并达到板材撕膜后贴合于加工物上的一贯化、连续不间断作业的目的。Since the processing mechanism can drive the rotary base to rotate and position in a cycle, it can be adsorbed on the board through the multiple suction holes on the surface of the working platform, and the film on the surface of the board can be peeled off by the film stripping device, and then the static electricity can be eliminated The device eliminates the electrostatic effect generated after the film is torn off, and makes the edge of the plate come into contact with the surface of the processed object that is fixed and continuously conveyed by the assembly mechanism, so that the rolling device moves sideways and pushes the plate to the surface of the processed object It forms a stable lamination positioning on the board, and achieves the purpose of consistent, continuous and uninterrupted operation of laminating the sheet on the processed object after tearing off the film.
由于该板材撕膜后贴合于加工物上一贯化、连续不间断作业,为可相对减少每一加工处理程序停留待机的时间,而具有省时省工及缩短加工时程的效果,且可减少人员配置而增加工作效率,亦可避免板材因为分段运送、非连续间断作业时容易有沾粘灰尘或杂质的情况,藉此提高制造的质量与良率,进而也可降低成本以符合经济效益的加乘效果者。Since the plate is peeled off and attached to the processed object in a consistent, continuous and uninterrupted operation, in order to relatively reduce the waiting time of each processing procedure, it has the effect of saving time and labor and shortening the processing time, and can Reduce staffing to increase work efficiency, and avoid dust or impurities on boards due to segmented transportation and non-continuous operations, thereby improving manufacturing quality and yield, and reducing costs to meet the economy Benefit multiplier.
附图说明 Description of drawings
图1为本发明的立体外观示意图。Fig. 1 is a schematic diagram of the three-dimensional appearance of the present invention.
图2为本发明使用前的前视示意图。Fig. 2 is a schematic front view of the present invention before use.
图3为本发明使用时的前视示意图。Fig. 3 is a schematic front view of the present invention in use.
图4为本发明使用时的俯视示意图。Fig. 4 is a schematic top view of the present invention in use.
图5为本发明较佳实施例贴膜时的前视示意图。Fig. 5 is a schematic front view of a preferred embodiment of the present invention when sticking a film.
图6为本发明较佳实施例贴膜时的俯视示意图(一)。Fig. 6 is a schematic top view (1) of a preferred embodiment of the present invention when sticking a film.
图7为本发明较佳实施例贴膜时的俯视示意图(二)。Fig. 7 is a schematic top view (2) of a preferred embodiment of the present invention when sticking a film.
图8为本发明较佳实施例贴膜时的俯视示意图(三)。Fig. 8 is a schematic top view (3) of a preferred embodiment of the present invention when sticking a film.
主要元件符号说明Description of main component symbols
1 加工机构1 processing mechanism
11 旋转基座 13 吸附区11 Swivel
111 传动部 14 剥膜装置111
112 驱动部 141 胶带轮112 Drive
12 工作平台 142 胶带12
121 吸孔 15 静电消除器121 Suction hole 15 Static eliminator
122 弧曲面122 curved surface
2 组装机构2 assembly mechanism
21 输送装置 221 第一滚压轮组21 Conveying device 221 The first rolling wheel set
22 滚压装置 222 第二滚压轮组22 Rolling device 222 Second rolling wheel set
3 板材3 plates
31 覆膜31 lamination
4 加工物4 processed products
具体实施方式 Detailed ways
为达成上述目的及构造,本发明所采用的技术手段及其功效,兹绘图就本发明的较佳实施例详加说明其步骤与功能如下,俾利完全了解。In order to achieve the above-mentioned purpose and structure, the technical means and effects thereof adopted in the present invention, the drawings illustrate the steps and functions of the preferred embodiments of the present invention in detail as follows, so as to fully understand.
请参阅图1、图2、图3、图4所示,分别为本发明的立体外观示意图、使用前的前视示意图、使用时的前视示意图及俯视示意图,由图中所示可清楚看出,本发明的贴附装置系包括有加工机构1及组装机构2所组成,其中:Please refer to Fig. 1, Fig. 2, Fig. 3, and Fig. 4, which are respectively the three-dimensional appearance schematic diagram, the front view schematic diagram before use, the front view schematic diagram and the top view schematic diagram during use of the present invention, which can be clearly seen from the figures It can be seen that the sticking device of the present invention is composed of a
该加工机构1为具有一呈中空矩形体的旋转基座11,并于旋转基座11内部中空二侧位置处,分别设有可带动转动定位的传动部111,且旋转基座11各侧边分别设有可供工作平台12活动枢接并做扇形旋转位移的驱动部112,而工作平台12表面皆具有真空吸引力的复数吸孔121,使各吸孔121分别连通于预设抽气马达管路(图中未示出)处,即可于抽气后形成真空吸引的状态,再于旋转基座11外侧周围相对位置处,依序设置有吸附区13、剥膜装置14及静电消除器15。The
而吸附区13系位于加工机构1正下方相对位置处,并于吸附区13内连续线性式输送有板材3,乃可利用预设吸取装置的吸头来吸附于吸附区13内所输送的板材3上,且藉由吸头连接的升降设备使板材3呈上、下位移,再以位移装置做水平向的往复位移行程,惟此部份因非本发明的创设目的及重点所在,故未作详细说明、图式亦未示明;另其剥膜装置14为设有胶带轮141,则于胶带轮141表面绕设有可将板材3自表面一端覆膜31撕离的胶带142。The
该组装机构2系位于加工机构1外侧周围相对位置处,本发明较佳实施是以位于加工机构1后侧相对位置处为例,但于实际应用时,则并非是以位于加工机构1后侧相对位置处为限,为设有可固定加工物4并予以连续线性式输送的输送装置21,以及于输送装置21一侧设置有可移动定位的滚压装置22,其滚压装置22可为一个或一个以上相对设置的第一滚压轮组及第二滚压轮组所构成(图中未示出)。The
承上所述,加工机构1位于旋转基座11内部中空二侧位置处设有传动部111,并由传动部111来带动旋转基座11可朝任意正、反转方向的角度作动,以呈现一转动定位的状态,而传动部111可为螺杆、齿轮、圆齿盘或气压缸的伸缩杆、皮带与皮带轮、炼条与炼轮等具传输动力功效的传动装置,且驱动部112亦可为马达、电磁阀、气压缸、液压缸等具动力驱动功效的驱动装置;再者,其加工机构1下方吸附区13的升降设备可为交叉式连杆(剪刀脚)、液压缸、气压缸或其它可顶持吸头做上升、下降的装置,而位移装置可为液压缸、气压缸、轴承、滑轨或其它机械结构驱动吸取装置做水平向往复位移;又,剥膜装置14系可利用胶带轮141绕设的胶带142黏贴于板材3表面的覆膜31并予以撕离,而撕离后的覆膜31即卷绕于胶带轮141上,待覆膜31卷绕至一定厚度,即可更换胶带轮141或将胶带轮141上的覆膜31移除,惟此部份因非本发明的重点所在,所以在本说明书中仅一简单叙述,以供了解。Based on the above, the processing mechanism 1 is provided with transmission parts 111 at two sides of the hollow interior of the rotating base 11, and the rotating base 11 is driven by the transmission part 111 to move in any forward or reverse direction, so as to It presents a state of rotation and positioning, and the transmission part 111 can be a transmission device with power transmission functions such as a screw, a gear, a ring disc or a telescopic rod of a pneumatic cylinder, a belt and a pulley, a chain and a chain wheel, and the driving part 112 is also It can be a driving device with power driving functions such as a motor, a solenoid valve, a pneumatic cylinder, and a hydraulic cylinder; moreover, the lifting device of the adsorption area 13 under the processing mechanism 1 can be a cross-type connecting rod (scissor foot), a hydraulic cylinder, an air pressure Cylinder or other devices that can hold the suction head up and down, and the displacement device can be a hydraulic cylinder, pneumatic cylinder, bearing, slide rail or other mechanical structure to drive the suction device to move horizontally; in addition, the peeling device 14 series The adhesive tape 142 wound around the tape wheel 141 can be used to stick to the film 31 on the surface of the board 3 and torn off, and the film 31 after tearing off is wound on the tape wheel 141, and the film 31 is wound to a certain extent. Thickness can be used to replace the
上述的构件于使用时,首先利用预设吸取装置的吸头吸附于吸附区13内所输送的板材3上,并藉由吸头连接的升降设备使板材3呈上、下位移,且以位移装置做水平向的往复位移行程,而当吸取装置水平移动并对正于加工机构1的旋转基座11下方时,其吸取装置便可透过升降设备垂直上升至一定位,并让吸头上所吸附的板材3与旋转基座11的工作平台12间形成表面接触,再经由工作平台12具有真空吸引力的复数吸孔121予以吸附定位,同时亦使吸头释放吸力后,即可将板材3稳固吸附于工作平台12表面上,以进行后续的加工处理程序。When the above-mentioned components are in use, firstly, the suction head of the preset suction device is used to absorb the
其次,该加工机构1系可透过旋转基座11内部所设的传动部111带动其转动,使旋转基座11可呈每隔九十度角的循环转动定位,且可将工作平台12为由水平向转动至垂直向定位,而使工作平台12上所吸附的板材3面向位于旋转基座11前侧相对位置处的剥膜装置14,即可将剥膜装置14朝板材3表面处侧向位移,使其胶带轮141绕设的胶带142黏贴于板材3表面一端的覆膜31上,再使剥膜装置14后退位移至一定位,待覆膜31完全撕离于板材3的表面后,其剥膜装置14即位移归回其原位置处,便使旋转基座11可不受限制,再次做每隔九十度角的循环转动,而当工作平台12转动定位至远离剥膜装置14位置处后,再藉由位于旋转基座11正上方相对位置处的静电消除器15在板材3侧边吹送离子风,用以消除板材3表面于覆膜31撕离后所产生的静电效应,则使板材3进行后续贴合于加工物4一侧表面的过程中,不致因静电效应直接吸附于加工物4表面上,亦不会产生灰尘或杂质聚积而污染板材3表面。Secondly, the
另一方面,当完成覆膜31撕离与吹送离子风后的板材3欲贴合于加工物4一侧表面时,系可利用旋转基座11周围所设的驱动部112使工作平台12向外侧扇形旋转位移,且工作平台12为与输送装置21之间呈锐角设置,并让工作平台12上所吸附的板材3端缘与加工物4一侧表面之间形成接触,而组装机构2所设置的滚压装置22可侧向移动至一定位,同时亦使板材3推顶至加工物4一侧表面上,且由输送装置21将固定的加工物4予以连续线性式输送,当输送装置21在输送的过程中,其工作平台12的复数吸孔121皆可释放吸力,而待板材3完全平整贴合于加工物4一侧表面上定位后,此位于输送装置21一侧上方的滚压装置22便会退位归回其原位置处,最后,再以输送装置21将加工物4移出至预定位置(如收料区、组装加工区或输送带等),则可藉由本发明具撕膜贴合的同步装置,用以达到将覆膜31已撕离的板材3贴合于加工物4一侧表面定位,并具有组装简易快速及可提升生产、加工效率的优势。On the other hand, when the
请同时参阅图4以及图5至图8所示,系分别为本发明使用时的俯视示意图、较佳实施例贴膜时的前视示意图及俯视示意图(一)至(三),由图中所示可清楚看出,上述加工机构1的工作平台12外侧表面为设有拱起状的弧曲面122,而可透过工作平台12的复数吸孔121拉撑板材3中央略微呈拱起状;且组装机构2位于输送装置21一侧设置有可移动定位的滚压装置22,其滚压装置22为可由相对设置第一滚压轮组221及第二滚压轮组222所构成(图中未示出)。Please refer to Fig. 4 and Fig. 5 to Fig. 8 at the same time, which are respectively the top view schematic diagram when the present invention is in use, the front view schematic diagram and the top view schematic diagram (1) to (3) when the preferred embodiment sticks the film, as shown in the figure It can be clearly seen that the outer surface of the working
当板材3欲贴合于加工物4一侧表面时,首先利用旋转基座11所设的驱动部112使工作平台12向外侧扇形旋转位移,且工作平台12为与输送装置21之间呈锐角设置,并让工作平台12拱起状弧曲面122上所吸附板材3的中央拱起部份最先与加工物4处表面形成点接触状态,此时,组装机构2所设置的滚压装置22即由板材3二外侧末端侧向移动至中央拱起部份,便使板材3拱起部份贴合于加工物4一侧表面上定位后,同时亦可藉由输送装置21将固定的加工物4予以连续线性式输送,而于输送装置21连续输送的过程中,该旋转基座11所设工作平台12的复数吸孔121皆可释放吸力,以此让滚压装置22朝外侧推顶板材3至加工物4一侧表面上形成贴合定位的状态,藉此一贯化、连续不间断作业使贴合行程效率相对提高,且让面积愈大或长、宽度比较大的加工物4更加容易贴合于板材3,另透过工作平台12表面复数吸孔121拉撑板材3中央略微呈拱起状,不但使板材3经滚压后能更为平整,并可避免因为板材3中央处产生气泡所导致表面不平整的皱折与突兀,而无法紧密贴附于加工物4上的情况发生。When the
再者,上述的加工机构1位于旋转基座11正下方、前侧、正上方以及后侧相对位置处,可依序设置有吸附区13、剥膜装置14、静电消除器15以及组装机构2(如图2所示),其中组装机构2亦可横向、斜向、纵向或交叉延伸位于加工机构1的正下方、外侧周围相对位置处,为可依各种用途、使用场所而做弹性的增加与位置调整,乃使固定于输送装置21上的加工物4可进行板材3于撕膜后同步贴合的加工处理程序,并达到有效缩短加工时程,且减少人员配置而增加工作效率、提高制造的质量与良率,也可相对降低成本的加乘效果者。Furthermore, the above-mentioned
又,上述板材3可依使用者的需求及用途的不同而为偏光板、显示板、玻璃、压克力或钢板等透明、半透明或不透明的材料所制成,且表面的覆膜31亦可为离形膜、保护膜或胶膜等,以达到适用范围广泛的功效,然而,本发明较佳实施板材3主要为应用于偏光板的使用,并使偏光板表面的覆膜31可为离形膜的型态,且该加工物4则可为运用于电子计算器、笔记型计算机、手机、PDA或大型计算机屏幕的显示器液晶面板设置,以供偏光板稳固的贴合于显示器液晶面板表面上即可,而上述详细说明为针对本发明一种较佳的可行实施例说明而已,惟该实施例并非用以限定本发明的申请专利范围,凡其它未脱离本发明所揭示的技艺精神下所完成的均等变化与修饰变更,均应包含于本发明所涵盖的专利范围中。Moreover, the
是以,本发明于使用时,与习用技术相较,着实存在下列优点:Therefore, when the present invention is in use, compared with the conventional technology, there are the following advantages:
1、相较于习用,本发明具撕膜及贴合的同步装置,系利用预设吸取装置吸附于吸附区13内所输送的板材3上,并与旋转基座11的工作平台12间形成表面接触,再经由工作平台12具真空吸引力的复数吸孔121予以稳固吸附定位后,即可避免板材3因人工搬运所受到不当碰撞而造成刮擦或损坏,亦或于运送时产生有抖动及偏移的情况发生。1. Compared with the conventional ones, the synchronous device with tearing film and lamination of the present invention uses a preset suction device to absorb on the
2、本发明的加工机构1系可透过内部所设的传动部111来带动旋转基座11可呈循环的转动定位,而使工作平台12上所吸附的板材3面向剥膜装置14,并以剥膜装置14朝板材3表面处侧向位移,其胶带轮141绕设的胶带142即可黏贴于板材3表面一端的覆膜31上,再后退位移至一定位便可将覆膜31完全撕离于板材3表面。2. The
3、本发明为可藉由静电消除器15在板材3侧边吹送离子风,用以消除板材3表面于覆膜31撕离后所产生的静电效应,则使板材3进行后续贴合于加工物4一侧表面的过程中,不致因静电效应直接吸附于加工物4表面上,亦不会产生灰尘或杂质聚积而污染板材3表面。3. The present invention can use the static eliminator 15 to blow ion wind on the side of the
4、本发明系可利用旋转基座11周围所设的驱动部112使工作平台12向外侧扇形旋转位移,且与输送装置21之间呈锐角设置,并让工作平台12拱起状弧曲面122上所吸附板材3的中央拱起部份最先与加工物4处表面形成点接触状态,而组装机构2的滚压装置22即由板材3二外侧末端侧向移动至中央拱起部份,便使板材3拱起部份贴合于加工物4一侧表面上定位。4. In the present invention, the
5、本发明输送装置21连续输送的过程中,该旋转基座11所设工作平台12的复数吸孔121皆可释放吸力,以此让滚压装置22朝外侧推顶板材3至加工物4一侧表面上形成贴合定位的状态,藉此一贯化、连续不间断作业使贴合行程效率相对提高,且让面积愈大或长、宽度比较大的加工物4更加容易贴合于板材3。5. During the continuous conveying process of the conveying
6、本发明加工机构1的工作平台12外侧表面为设有拱起状的弧曲面122,而可透过工作平台12表面复数吸孔121拉撑板材3中央略微呈拱起状,不但使板材3经滚压后能更为平整,并可避免因为板材3中央处产生气泡所导致表面不平整的皱折与突兀,而无法紧密贴附于加工物4上的情况发生。6. The outer surface of the working
7、本发明藉由前述使板材3撕膜后贴合于加工物4上一贯化、连续不间断作业的作法,为可相对减少每一加工处理程序停留待机的时间,而具有缩短加工时程的效果,且可减少人员配置而增加工作效率,亦可避免板材3于运送时容易有沾粘灰尘或杂质的情况,藉此提高制造的质量与良率,进而也可相对降低成本的加乘效果者。7. The present invention utilizes the aforementioned method of making the
以上所述仅为本发明的较佳实施例而已,自不能以此而局限本发明的专利范围,因此运用本发明说明书及图式内容的所为的简易修饰及等效结构变化,仍应同理包含于本发明所涵盖的专利范围内,合予陈明。The above description is only a preferred embodiment of the present invention, and cannot limit the patent scope of the present invention with this. Therefore, the simple modification and equivalent structural changes made by using the description and drawings of the present invention should still be the same. The theory is included in the scope of the patent covered by the present invention, and it is stated jointly.
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| CN104808361A (en) * | 2015-05-14 | 2015-07-29 | 苏州市邦成电子科技有限公司 | Polarizer attaching device for automatic dust removal |
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| CN104808361A (en) * | 2015-05-14 | 2015-07-29 | 苏州市邦成电子科技有限公司 | Polarizer attaching device for automatic dust removal |
| CN104808361B (en) * | 2015-05-14 | 2018-03-27 | 苏州市邦成电子科技有限公司 | A kind of polarized light sheet pasting device of automatic dust removing |
| CN107065249A (en) * | 2017-06-12 | 2017-08-18 | 深圳市宝德自动化精密设备有限公司 | A kind of applying system and its applying method |
| CN107065249B (en) * | 2017-06-12 | 2023-12-19 | 深圳市宝德自动化精密设备有限公司 | Laminating system and laminating method thereof |
| CN107797174A (en) * | 2017-11-30 | 2018-03-13 | 广东仕博精工科技有限公司 | A polarizer attaching device |
| CN112340103A (en) * | 2020-11-10 | 2021-02-09 | 宋瑞伍 | Packaging equipment with prevent static and cut membrane |
| CN114460771A (en) * | 2022-03-10 | 2022-05-10 | 广东立迪智能科技有限公司 | Automatic attached equipment of shading sticky tape backlight unit lateral wall |
| CN116061541A (en) * | 2023-04-06 | 2023-05-05 | 苏州慧胜自动化设备有限公司 | Batch film tearing mechanism and method for release films |
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