The condensation energy-saving water tank
Technical field
The utility model belongs to Thermal Power Engineering Field, relates in particular to a kind of flue gas heat retracting device.
Background technology
In general, though the boiler of the thermal efficiency more than 100% indigestion on general knowledge, if but the water recovery latent heat utilization in the flue gas is got up, (allow exhaust gas temperature reduce enough lowly, be under the very low situation of flue gas loss,) for the boiler in the work, the thermal efficiency in its a certain stage can bring up to 100%, even surpass 100%.Can utilize condensing heat exchanger and air preheater efficiently to absorb the latent heat that sensible heat in the boiler tail smoke evacuation and steam condense and discharged in theory, thereby reach the purpose that improves boiler thermal output, the boiler that can achieve this end is exactly a condensing waste heat recovery boiler.Though condenser boiler can reclaim the steam latent heat of condensation in the smoke evacuation, can also reduce the pernicious gas in the flue gas, belongs to the energy-saving and environmental protection product in theory, has obvious superiority, but on the cost and the consideration of immediate interest, in practical application, condensing boiler is still blank at present.
The utility model content
The purpose of this utility model provides a kind of condensation energy-saving water tank that utilizes the waste heat in the flue gas that the heat exchange method recovery boiler discharges.
Solution of the present utility model is: design a kind of water tank that is fit to be installed at the exchange type in the middle of the boiler chimney, this tank box 1 be provided with the flue 2 of the sealing of passing casing 1 inside and can be connected with chimney advance mouth 3 and outlet flue 4; Be provided with water inlet 5 in casing 1 bottom; Be provided with delivery port 6 on casing 1 top.
In order to increase the efficient of heat exchange, flue 2 can be designed to the spiral tube structure formula, the heat-exchange tube structural formula, the sandwich formula.Can current fully be contacted with flue 2 by spoiler is set for water stream channel, absorb the heat of flue 2, can constitute spiral water stream channel with flow deflector 7 around the rotation of flue 2 spirals around flue 2; Flow deflector 7 can be arranged in parallel, constitute the swinging water stream channel.
In order to make flue gas and water carry out heat exchange more fully, the V-arrangement spoiler 10 that flue gas is flowed along walling of flue can be set in flue 2.
Tank box 1 can be designed to the cylinder bodily form or cube shaped according to actual conditions and process conditions and instructions for use.
Can outside casing 1, lay heat-insulation layer 8 in order to reduce thermal loss, and add casing 9.
The beneficial effects of the utility model are: after adopting such scheme, the waste heat of discharging with flue gas in the boiler can be used for carrying out preheating to the last water of boiler fully, thereby reaches the purpose of energy savings.
Description of drawings
Fig. 1 is the condensation energy-saving cisten mechanism profile that flow deflector constitutes the swinging water stream channel;
Fig. 2 is that flue is the condensation energy-saving cisten mechanism profile of sped structure;
Fig. 3 is that the condensation energy-saving cisten mechanism of spiral water stream channel shows profile;
Fig. 4 is that flue is the condensation energy-saving cisten mechanism profile of heat exchange tubular type.
Among the figure, 1, casing, 2, flue, 3, advance mouth, 4, outlet flue, 5, water inlet, 6, delivery port, 7, flow deflector, 8, heat-insulation layer, 9, shell, 10, spoiler.
The specific embodiment
The making material of water tank of the present utility model and flue thereof and flow deflector adopts thickness to be not less than 2.5mm thick corrosion resistant sheet metal and tubing, and the making material of flue 2 will have good heat-conducting.
Fig. 1 is the condensation energy-saving cisten mechanism schematic diagram that flow deflector constitutes the swinging water stream channel.The condensation energy-saving water tank manufacture craft of this form is simple: flue 2 adopts the straight-tube shape flue, the 7 parallel placements of multilayer flow deflector, the flowing water mouth that faces flow deflector 7 mutually is provided with in position relatively farthest, constitutes the swinging water stream channel, thereby makes water and flue gas obtain sufficient heat exchange.
Fig. 2 is that flue is the condensation energy-saving cisten mechanism schematic diagram of sped structure.The condensation energy-saving water tank of this form is without flow deflector, and flue 2 is designed to the helix tube form, can make water and flue gas obtain sufficient heat exchange.
Fig. 3 is the condensation energy-saving cisten mechanism schematic diagram of spiral water stream channel.The casing 1 of the condensation energy-saving water tank of this form can be designed as cylindrical shape, and flue 2 adopts the straight-tube shape flue, and casing 1 is coaxial with flue 2, flow deflector 7 forms helical duct between flue 2 and casing 1, so its manufacture craft is also fairly simple, and water tank is small and exquisite, saves the space.
Fig. 4 is that flue is the condensation energy-saving cisten mechanism schematic diagram of heat exchange tubular type.Be provided with many equally distributed parallel pipelines in the condensation energy-saving water tank of this form, constitute heat-exchange tube.These pipelines if tandem in flue 2 advance mouth 3 and outlet flue 4, then walk cigarette in the pipeline, pipeline leak water (as Fig. 4) outward; These pipelines if tandem in water inlet 5 and delivery port 6, water in the pipeline then, pipeline is walked cigarette outward.No matter which kind of mode can obtain good heat exchange.
Water tank of the present utility model can also be designed to sandwich, and flow deflector 7 and flue 2 walls are united two into one, and can be made into the multiple tracks interlayer, allows water and flue gas apart from one another by flowing through, and reaches the purpose of sufficient heat exchange.
In order to make flue gas and water carry out heat exchange more fully, spoiler 10 can be set in flue 2, spoiler 10 is the width thick 1.2mm iron sheet identical with flue 2 internal diameters, doubling one proper angle, forming V-shape makes flue gas form passage left and right sides upper punch along spoiler 10 and flows, and waste heat is received to greatest extent, the long 460mm crosspiece of wide 15mm is welded in these spoiler 10 upper ends, is hung in the condensation water tank flue 2.
Require the strict sealing of flue 2 and water tank in the manufacturing process, make water and flue gas isolated fully.
The advancing mouth 3 and outlet flue 4 and can adopt conventional pipeline to be connected means of flue 2 is connected with the chimney of boiler as ring flange etc.
The water inlet 5 of casing 1 and delivery port 6 places protecting pipe socket external pipe.
The utility model casing 1 outer heat-insulation layer 8 adopts conventional insulation material.In condensation energy-saving water tank bottom, and adopt pearlite insulating layer (20mm) and pressure to protect between the boiler and pull.Adopt iron sheet to make shell 9 in heat-insulation layer 8 outsides, play protection and decorative effect.