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CN201246598Y - Temperature-sensing wax type thermodynamic element - Google Patents

Temperature-sensing wax type thermodynamic element Download PDF

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Publication number
CN201246598Y
CN201246598Y CNU200820030363XU CN200820030363U CN201246598Y CN 201246598 Y CN201246598 Y CN 201246598Y CN U200820030363X U CNU200820030363X U CN U200820030363XU CN 200820030363 U CN200820030363 U CN 200820030363U CN 201246598 Y CN201246598 Y CN 201246598Y
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China
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housing
wax
temperature
thermal power
rubber sleeve
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Chinese (zh)
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李树勋
侯现仓
廖延章
孙冰
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Lanzhou University of Technology
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Lanzhou University of Technology
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Abstract

感温蜡式热动力元件,包括有壳体2,其特点在于:所述的壳体2下端设有前壳体1,前壳体1与壳体2相连接;在壳体2中设有橡胶套3,壳体2与橡胶套3之间设有温敏蜡7;壳体2上端设有堵头5,顶杆4穿过堵头5设在橡胶套3内。其依靠感温蜡在不同温度下膨胀和收缩,使热动力装置顶杆伸长和缩短来启闭阀门,蜡式热动力装置外壳分成壳体和前壳体两部分,两部分采用螺纹连接,这种结构提高了蜡式热动力装置的导热性,满足了热动力装置批量生产时冲压加工的要求,保证了热动力装置直接作为密封面的硬度,及抗汽蚀的能力,改善了蜡式热动力装置的性能,并延长了其使用寿命。

Figure 200820030363

The temperature-sensitive wax-type thermal power element includes a housing 2, and its characteristic is that: the lower end of the housing 2 is provided with a front housing 1, and the front housing 1 is connected with the housing 2; The rubber sleeve 3 is provided with a temperature-sensitive wax 7 between the housing 2 and the rubber sleeve 3; It relies on the temperature-sensitive wax to expand and contract at different temperatures, so that the ejector rod of the thermal power device is extended and shortened to open and close the valve. The shell of the wax-type thermal power device is divided into two parts: the shell and the front shell, and the two parts are connected by threads. This structure improves the thermal conductivity of the wax-type thermal power device, meets the stamping processing requirements of the thermal power device in mass production, ensures the hardness of the thermal power device directly as the sealing surface, and the ability to resist cavitation, and improves the wax-type thermal power device. performance of thermal power units and prolong their service life.

Figure 200820030363

Description

感温蜡式热动力元件 Sensitive wax thermal power element

技术领域 technical field

本实用新型涉及一种内充感温蜡的蒸汽疏水阀用蜡式热动力元件技术领域,尤其涉及一种感温蜡式热动力元件。The utility model relates to the technical field of a wax-type thermodynamic element for a steam trap filled with temperature-sensing wax, in particular to a temperature-sensing wax-type thermodynamic element.

背景技术 Background technique

蜡式感温装置是代替内燃机冷却系统所用的波纹管装置进行温度控制,而国内对蜡式感温装置的研制开始于二十世纪七十年代。目前,国内主要有紫铜蜡式热动力装置和不锈钢蜡式热动力装置两种,但它们在应用过程中又有各自的缺点。紫铜蜡式热动力装置热导率较高约为383.8W·m-1·K-1,反应灵敏、滞后小,但它的硬度低、抗汽蚀能力差,密封面容易破坏;不锈钢蜡式热动力装置虽然硬度高,热导率却较小约为17W·m-1·K-1,因此滞后时间大,且由于其硬度大而不利于冲压加工。The wax-type temperature-sensing device is used to replace the bellows device used in the cooling system of the internal combustion engine for temperature control, and the domestic development of the wax-type temperature-sensing device began in the 1970s. At present, there are mainly two kinds of copper wax-type thermal power devices and stainless steel wax-type thermal power devices in China, but they have their own shortcomings in the application process. The thermal conductivity of the copper wax-type thermal power device is about 383.8W·m -1 ·K -1 , with sensitive response and small hysteresis, but its hardness is low, the cavitation resistance is poor, and the sealing surface is easy to be damaged; the stainless steel wax type Although the thermal power device has high hardness, its thermal conductivity is relatively small, about 17W·m -1 ·K -1 , so the lag time is large, and it is not conducive to stamping because of its high hardness.

发明内容 Contents of the invention

本实用新型的目的在于针对现有技术中的缺陷而提供一种感温蜡式热动力元件,其采用感温蜡在不同温度下膨胀和收缩,使热动力元件顶杆伸长和缩短来启闭阀门,从而有效克服了背景技术所述存在的一系列问题。The purpose of this utility model is to provide a temperature-sensing wax type thermal power element for the defects in the prior art, which uses the temperature-sensing wax to expand and contract at different temperatures, so that the ejector rod of the thermal power element is elongated and shortened to start The valve is closed, thereby effectively overcoming a series of problems described in the background art.

本实用新型解决其技术问题所采用的技术方案是:所述的感温蜡式热动力元件,包括有壳体2,其特点在于:所述的壳体2下端设有前壳体1,前壳体1与壳体2相连接;在壳体2中设有橡胶套3,壳体2与橡胶套3之间设有温敏蜡7;壳体2上端设有堵头5,顶杆4穿过堵头5设在橡胶套3内。The technical scheme adopted by the utility model to solve its technical problems is: the temperature-sensitive wax type thermodynamic element includes a shell 2, and its characteristic is that: the lower end of the shell 2 is provided with a front shell 1, and the front The shell 1 is connected with the shell 2; a rubber sleeve 3 is provided in the shell 2, and a temperature-sensitive wax 7 is provided between the shell 2 and the rubber sleeve 3; Pass through the plug 5 and be arranged in the rubber sleeve 3 .

本实用新型与背景技术相比,具有的有益的效果是:所述的感温蜡式热动力元件,依靠感温蜡在不同温度下膨胀和收缩,使热动力装置顶杆伸长和缩短来启闭阀门,蜡式热动力装置外壳分成壳体和前壳体两部分,前壳体的材料为不锈钢,其端部是倒圆锥体,以充当阀芯,而壳体的材料为紫铜,两部分采用螺纹连接,这种结构提高了蜡式热动力装置的导热性,满足了热动力装置批量生产时冲压加工的要求,保证了热动力装置直接作为密封面的硬度,及抗汽蚀的能力,改善了蜡式热动力装置的性能,并延长了其使用寿命。Compared with the background technology, the utility model has the beneficial effect that: the temperature-sensing wax-type thermodynamic element depends on the expansion and contraction of the temperature-sensing wax at different temperatures, so that the ejector pin of the thermodynamic device is elongated and shortened. For opening and closing valves, the shell of the wax-type thermal power device is divided into two parts: the shell and the front shell. The material of the front shell is stainless steel, and its end is an inverted cone to serve as the valve core. Part of the threaded connection is used. This structure improves the thermal conductivity of the wax-type thermal power device, meets the stamping processing requirements of the thermal power device in mass production, and ensures the hardness of the thermal power device directly as the sealing surface and the ability to resist cavitation. , improving the performance of the wax-type thermal power unit and prolonging its service life.

附图说明 Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1.前壳体;2.壳体;3.橡胶套;4.顶杆;5.堵头;6.垫片;7.温敏蜡。In the figure: 1. Front shell; 2. Shell; 3. Rubber sleeve; 4. Ejector; 5. Plug; 6. Gasket; 7. Temperature sensitive wax.

具体实施方式 Detailed ways

如图1所示,所述的感温蜡式热动力元件,包括有壳体2,其特点在于:所述的壳体2下端设有前壳体1,前壳体1与壳体2相连接;在壳体2中设有橡胶套3,壳体2与橡胶套3之间设有温敏蜡7;壳体2上端设有堵头5,顶杆4穿过堵头5设在橡胶套3内。As shown in Figure 1, the temperature-sensitive wax-type thermodynamic element includes a housing 2, which is characterized in that: the lower end of the housing 2 is provided with a front housing 1, and the front housing 1 is connected to the housing 2. connection; a rubber sleeve 3 is provided in the housing 2, and a temperature-sensitive wax 7 is provided between the housing 2 and the rubber sleeve 3; Set of 3 inside.

所述的橡胶套3与堵头5之间设有垫片6。橡胶套3设有顶杆4的内腔为真空。前壳体1端部为充当阀芯的倒圆锥体,前壳体1与壳体2相连的凹槽内设有内螺纹,前壳体1凹槽内的内螺纹与壳体2上的外螺纹相配合。A gasket 6 is provided between the rubber sleeve 3 and the plug 5 . The inner cavity of the rubber sleeve 3 provided with the push rod 4 is a vacuum. The end of the front housing 1 is an inverted cone acting as a spool, and the groove connecting the front housing 1 and the housing 2 is provided with an internal thread, and the internal thread in the groove of the front housing 1 is connected with the external thread on the housing 2. thread to match.

所述的感温蜡式热动力元件具体安装过程为:首先根据计算好的应充装的感温蜡的体积,用模具将温敏蜡混合物(常温下处于固体状态)制成外径与壳体2内径基本相同,而内径与橡胶套3的外径基本相同的圆柱体,然后将带有螺纹的前壳体1、壳体2装配好,把预制好的圆柱体温敏蜡混合物放入壳体2中,同时把橡胶套3放入圆柱体蜡的内腔中,把垫片6安放在橡胶套3的顶端,再用堵头5从壳体2上方将垫片6、橡胶套3压紧,然后用专用夹具将壳体2的大端圆柱进行冲压加工处理以固定堵头5,最后在橡胶套3的内腔抽真空后把顶杆4置入橡胶套3的内腔,至此感温蜡式热动力元件具组装完毕。但将蜡式热动力装置装入蒸汽疏水阀时,存在顶杆4的外伸量是否满足初始行程要求的问题,若外伸量过小,则可用专用夹具挤压壳体2的外部,使内腔容积变小,迫使顶杆4向外移动,直到满足初始行程要求。The specific installation process of the temperature-sensitive wax-type thermal power element is as follows: first, according to the calculated volume of the temperature-sensitive wax that should be filled, use a mold to make the temperature-sensitive wax mixture (in a solid state at room temperature) into an outer diameter and a shell The inner diameter of the body 2 is basically the same, and the inner diameter is basically the same as the outer diameter of the rubber sleeve 3. Then assemble the front shell 1 and the shell 2 with threads, and put the prefabricated cylindrical body temperature-sensitive wax mixture into the shell In the body 2, put the rubber sleeve 3 into the inner cavity of the cylinder wax at the same time, place the gasket 6 on the top of the rubber sleeve 3, and then use the plug 5 to press the gasket 6 and the rubber sleeve 3 from the top of the housing 2. Tighten it, then press the large end cylinder of the shell 2 with a special fixture to fix the plug 5, and finally put the ejector rod 4 into the inner cavity of the rubber sleeve 3 after vacuuming the inner cavity of the rubber sleeve 3, so far The warm wax type thermal power element has been assembled. However, when the wax-type thermal power device is installed into the steam trap, there is a problem of whether the overhang of the ejector rod 4 meets the initial stroke requirements. If the overhang is too small, a special clamp can be used to squeeze the outside of the shell 2, so that The volume of the inner cavity becomes smaller, forcing the ejector rod 4 to move outward until the initial stroke requirement is met.

所述的感温蜡式热动力元件,其中壳体用紫铜加工而成,并且在前端小圆柱外表面车有外螺纹;前壳体用不锈钢加工而成,在凹槽内表面车有内螺纹,且经过表面高频淬火硬化处理,然后将壳体和前壳体通过螺纹连接起来。工作过程中,感温蜡通过壳体与外部进行很快的热传递,使蜡式热动力元件伸长或缩短,实现阀门的启闭。在阀门启闭中前壳体充当了阀芯,减少了阀门的内件,降低了整阀制造成本。The temperature-sensitive wax-type thermal power element, wherein the shell is made of red copper, and the outer surface of the small cylinder at the front end is machined with external threads; the front shell is made of stainless steel, and the inner surface of the groove is machined with internal threads , and after surface induction hardening, the shell and the front shell are connected by threads. During the working process, the temperature-sensitive wax conducts rapid heat transfer through the shell and the outside, so that the wax-type thermal power element is extended or shortened to realize the opening and closing of the valve. When the valve is opened and closed, the front shell acts as a valve core, which reduces the internal parts of the valve and reduces the manufacturing cost of the whole valve.

Claims (4)

1、感温蜡式热动力元件,包括有壳体(2),其特征在于:所述的壳体(2)下端设有前壳体(1),前壳体(1)与壳体(2)相连接;在壳体(2)中设有橡胶套(3),壳体(2)与橡胶套(3)之间设有温敏蜡(7);壳体(2)上端设有堵头(5),顶杆(4)穿过堵头(5)设在橡胶套(3)内。1. The temperature-sensitive wax-type thermal power element includes a housing (2), which is characterized in that: the lower end of the housing (2) is provided with a front housing (1), and the front housing (1) and the housing ( 2) are connected; a rubber sleeve (3) is provided in the housing (2), and a temperature-sensitive wax (7) is provided between the housing (2) and the rubber sleeve (3); the upper end of the housing (2) is provided with Plug (5), push rod (4) passes through plug (5) and is located in the rubber sleeve (3). 2、根据权利要求1所述的感温蜡式热动力元件,其特征在于:所述的橡胶套(3)与堵头(5)之间设有垫片(6)。2. The temperature-sensing wax-type thermodynamic element according to claim 1, characterized in that a gasket (6) is provided between the rubber sleeve (3) and the plug (5). 3、根据权利要求1所述的感温蜡式热动力元件,其特征在于:所述的橡胶套(3)设有顶杆(4)的内腔为真空。3. The temperature-sensing wax-type thermodynamic element according to claim 1, characterized in that: the inner cavity of the rubber sleeve (3) provided with the push rod (4) is a vacuum. 4、根据权利要求1所述的感温蜡式热动力元件,其特征在于:所述的前壳体(1)端部为充当阀芯的倒圆锥体,前壳体(1)与壳体(2)相连的凹槽内设有内螺纹,前壳体(1)凹槽内的内螺纹与壳体(2)上的外螺纹相配合。4. The temperature-sensitive wax-type thermodynamic element according to claim 1, characterized in that: the end of the front housing (1) is an inverted cone serving as a valve core, and the front housing (1) and the housing (2) An internal thread is provided in the connected groove, and the internal thread in the groove of the front housing (1) cooperates with the external thread on the housing (2).
CNU200820030363XU 2008-09-10 2008-09-10 Temperature-sensing wax type thermodynamic element Expired - Fee Related CN201246598Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102183947A (en) * 2011-01-27 2011-09-14 西北工业大学 Detection device for temperature-sensing thermal actuators
CN109653859A (en) * 2018-11-27 2019-04-19 宁波吉利罗佑发动机零部件有限公司 A kind of component, method and cooling device adjusting amount of liquid

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102183947A (en) * 2011-01-27 2011-09-14 西北工业大学 Detection device for temperature-sensing thermal actuators
CN102183947B (en) * 2011-01-27 2013-06-26 西北工业大学 Detection device for temperature-sensing thermal actuators
CN109653859A (en) * 2018-11-27 2019-04-19 宁波吉利罗佑发动机零部件有限公司 A kind of component, method and cooling device adjusting amount of liquid

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Granted publication date: 20090527

Termination date: 20110910