CN201233145Y - Air-adjusting refrigerator by employing nitrogen making device by using pressure swing adsorption process - Google Patents
Air-adjusting refrigerator by employing nitrogen making device by using pressure swing adsorption process Download PDFInfo
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- CN201233145Y CN201233145Y CNU2008200137589U CN200820013758U CN201233145Y CN 201233145 Y CN201233145 Y CN 201233145Y CN U2008200137589 U CNU2008200137589 U CN U2008200137589U CN 200820013758 U CN200820013758 U CN 200820013758U CN 201233145 Y CN201233145 Y CN 201233145Y
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims abstract description 129
- 229910052757 nitrogen Inorganic materials 0.000 title claims abstract description 63
- 238000001179 sorption measurement Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title description 4
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 8
- 230000001050 lubricating effect Effects 0.000 claims abstract description 3
- 239000007789 gas Substances 0.000 claims description 5
- 238000005057 refrigeration Methods 0.000 abstract description 4
- 229910001873 dinitrogen Inorganic materials 0.000 abstract description 3
- 238000004321 preservation Methods 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 9
- 238000004320 controlled atmosphere Methods 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 235000013305 food Nutrition 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 238000003795 desorption Methods 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009920 food preservation Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/27—Relating to heating, ventilation or air conditioning [HVAC] technologies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/62—Absorption based systems
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- Separation Of Gases By Adsorption (AREA)
Abstract
一种采用变压吸附制氮装置的气调冰箱,该气调冰箱由变压吸附制氮装置、冰箱排气口气水分离器、单向阀、氮气进气管、控制开关、电控部分和冰箱组成。变压吸附制氮装置由无油润滑压缩机、阀门、自干式吸附器、单向阀、节流阀、过滤器等组成,通过这套装置,将冰箱中和外界的空气分离,产生90%-97%的氮气,并将氮气送入冰箱冷藏室中。变压吸附制氮装置安装在冰箱后面制冷压缩机的旁边,氮气出口通过氮气进气管与冰箱冷藏室的上部连接,冰箱的排气口设在冷凝水的排水口处,因此在原来放冷凝水盛水盘的地方安装气水分离器和排气单向阀,制氮装置的控制开关安装在冰箱的门上。通过门上的控制开关和电控部分控制制氮装置的开启和工作时间。
A modified atmosphere refrigerator adopting a pressure swing adsorption nitrogen production device, the modified atmosphere refrigerator is composed of a pressure swing adsorption nitrogen production device, a gas-water separator at the refrigerator exhaust port, a one-way valve, a nitrogen gas inlet pipe, a control switch, an electric control part and a refrigerator composition. The pressure swing adsorption nitrogen production device is composed of oil-free lubricating compressor, valve, self-drying adsorber, one-way valve, throttle valve, filter, etc. Through this device, the air in the refrigerator and the outside world are separated to generate 90 %-97% nitrogen, and nitrogen into the refrigerator freezer. The pressure swing adsorption nitrogen generator is installed next to the refrigeration compressor behind the refrigerator. The nitrogen outlet is connected to the upper part of the refrigerator’s freezer through the nitrogen inlet pipe. A gas-water separator and an exhaust one-way valve are installed in the place of the water tray, and the control switch of the nitrogen generator is installed on the door of the refrigerator. The opening and working hours of the nitrogen generator are controlled by the control switch on the door and the electric control part.
Description
所属技术领域Technical field
本实用新型涉及食品保鲜技术和冰箱技术领域,确切的说是一种采用变压吸附制氮装置的气调冰箱。The utility model relates to the technical fields of food fresh-keeping technology and refrigerators, in particular to a controlled-atmosphere refrigerator adopting a pressure swing adsorption nitrogen production device.
技术背景technical background
目前,食品保鲜技术主要有低温保鲜、气调保鲜、物理保鲜、化学保鲜和生物保鲜等五种方式,其中的气调保鲜技术由于其保鲜时间长,不破坏食品的口味和品质,得到快速发展。我国气调保鲜技术起步较晚,现在只是建一些大型的气调库,而在食品运输、销售和消费过程中的气调保鲜技术和装备尚属空白。气调保鲜和冷藏技术结合起来保鲜的效果更好,气调冰箱成为新的发展方向。但是,作为气调冰箱的重要组成部分空气分离装置(简称空分装置)的研究都集中在膜分离技术方面。大部分食品保鲜对气体中的氧气浓度要求的最佳值是在3%-10%之间,这就要求空分装置受冰箱中的氮气浓度要达到90%-97%之间。而膜分离技术是很难达到这一指标的,造成气调冰箱的发展缓慢。At present, food preservation technologies mainly include five methods: low-temperature preservation, modified atmosphere preservation, physical preservation, chemical preservation and biological preservation. Among them, the modified atmosphere preservation technology has developed rapidly because of its long preservation time and does not damage the taste and quality of food. . my country's modified atmosphere preservation technology started relatively late, and now only some large-scale controlled atmosphere warehouses have been built, while the modified atmosphere preservation technology and equipment in the process of food transportation, sales and consumption are still blank. The combination of modified atmosphere preservation and refrigeration technology has a better effect of preservation, and the modified atmosphere refrigerator has become a new development direction. However, the research on air separation unit (air separation unit for short), which is an important part of a controlled atmosphere refrigerator, is all focused on membrane separation technology. The optimal value of oxygen concentration in the gas for most food preservation is between 3% and 10%, which requires the nitrogen concentration in the air separation unit to be between 90% and 97%. However, membrane separation technology is difficult to achieve this target, resulting in the slow development of controlled atmosphere refrigerators.
发明内容 Contents of the invention
为了克服上述不足,本实用新型提供一种采用变压吸附制氮装置的气调冰箱,该气调冰箱由变压吸附制氮装置、冰箱排气口气水分离器、单向阀、氮气进气管、控制开关、电控部分和冰箱组成,变压吸附制氮装置由无油润滑压缩机、阀门、自干式吸附器、单向阀、节流阀、过滤器等组成,通过这套装置,将冰箱中和外界的空气的氧气分离出来,产生90%-97%的氮气,并将氮气送入冰箱冷藏室中,气调保鲜和冷藏技术结合起来使食品保鲜达到最佳的效果。实现本实用新型的目的,一种采用变压吸附制氮装置的气调冰箱。In order to overcome the above disadvantages, the utility model provides a modified atmosphere refrigerator adopting a pressure swing adsorption nitrogen production device, which is composed of a pressure swing adsorption nitrogen production device, a gas-water separator at the refrigerator exhaust port, a one-way valve, and a nitrogen gas inlet pipe. , control switch, electric control part and refrigerator. The pressure swing adsorption nitrogen production device is composed of oil-free lubrication compressor, valve, self-drying adsorber, one-way valve, throttle valve, filter, etc. Through this device, The oxygen in the refrigerator and the outside air is separated to produce 90%-97% nitrogen, and the nitrogen is sent to the refrigerator freezer. The combination of modified atmosphere preservation and refrigeration technology makes the food fresh to achieve the best effect. The object of the utility model is realized, which is a controlled-atmosphere refrigerator adopting a pressure swing adsorption nitrogen production device.
本实用新型解决其技术问题所采用的技术方案是:如图1所示,外界空气经过空气过滤器后,和冰箱排出的气体一起进入变压吸附制氮装置中的无油润滑压缩机。在变压吸附制氮装置中,压缩后的空气经过电磁换向阀进入左侧自干式吸附器,压缩空气经过自干式吸附器的下部时,在扩压、离心旋流后由滤水滤芯将凝结的水分截留下来,干燥的压缩空气进入吸附器上部。在压力作用下,碳分子筛吸附氧气,而氮气经单向阀和排气节流阀排出变压吸附制氮装置。在通过氮气进气管进入冰箱冷藏室中。其中一部分氮气经进气节流阀进入处于解吸状态的右侧自干式吸附器中进行反吹,将解吸后残余的氧气吹净,提高分子筛的吸附效率。解吸排出的富氧气体连同分离出的水份一同经电磁换向阀排入大气中。由于向冰箱中充入氮气,冰箱内呈微小正压,把冰箱中原来的空气排出去,这部分空气经气水分离器分离水份后,经单向阀进入变压吸附制氮装置的压缩机。经过一个循环后,电池换向阀切换,左侧自干式吸附器进入减压解吸状态,右侧自干式吸附器进入加压吸附状态,进入下一个循环,不断地分离空气,向冰箱中充入氮气。调节排气节流阀可以控制系统压力和排气流量,因而控制氮气的浓度。变压吸附制氮装置的开启和工作时间由设在冰箱门上的控制开关和电控部分来控制,冰箱门每次开启,当关门后变压吸附制氮装置开机,向冰箱冷藏室内充氮气,达到设定时间时,冰箱冷藏室内充满氮气,变压吸附制氮装置自动关机,因此只有冰箱门每次开启后,变压吸附制氮装置才工作。达到本实用新型的目的。The technical solution adopted by the utility model to solve its technical problems is: as shown in Figure 1, after the outside air passes through the air filter, it enters the oil-free lubrication compressor in the pressure swing adsorption nitrogen making device together with the gas discharged from the refrigerator. In the pressure swing adsorption nitrogen production device, the compressed air enters the self-drying adsorber on the left side through the electromagnetic reversing valve. The filter element intercepts the condensed moisture, and the dry compressed air enters the upper part of the adsorber. Under the action of pressure, the carbon molecular sieve adsorbs oxygen, while the nitrogen is discharged from the pressure swing adsorption nitrogen generator through the one-way valve and the exhaust throttle valve. Into the refrigerator freezer through the nitrogen inlet pipe. A part of the nitrogen enters the right self-dry adsorber in the desorption state through the intake throttle valve for backflushing, blowing off the residual oxygen after desorption, and improving the adsorption efficiency of the molecular sieve. The oxygen-enriched gas discharged from the desorption together with the separated water is discharged into the atmosphere through the electromagnetic reversing valve. Since the refrigerator is filled with nitrogen, the refrigerator has a slight positive pressure, and the original air in the refrigerator is discharged. After the air-water separator separates the water, this part of the air enters the compressed air of the pressure swing adsorption nitrogen generator through the one-way valve. machine. After one cycle, the battery reversing valve is switched, the left self-dry adsorber enters the decompression desorption state, and the right self-dry adsorber enters the pressurized adsorption state, and enters the next cycle, continuously separating the air and sending it to the refrigerator. Fill with nitrogen. Adjusting the exhaust throttle valve can control the system pressure and exhaust flow, thus controlling the concentration of nitrogen. The opening and working hours of the pressure swing adsorption nitrogen generator are controlled by the control switch and the electric control part on the refrigerator door. Every time the refrigerator door is opened, when the door is closed, the pressure swing adsorption nitrogen generator starts up and fills the refrigerator with nitrogen. , when the set time is reached, the refrigerating room of the refrigerator will be filled with nitrogen, and the PSA nitrogen generator will automatically shut down, so the PSA nitrogen generator will work only after the refrigerator door is opened each time. Reach the purpose of the utility model.
本实用新型的有益效果是,本实用新型不但结构简单、成本低、控制方便。而且可以调节氮气浓度,适应不同食品不同领域的使用。包括冰箱、陈列柜、冷藏运输车等。The beneficial effect of the utility model is that the utility model has the advantages of simple structure, low cost and convenient control. Moreover, the nitrogen concentration can be adjusted to adapt to the use of different foods and different fields. Including refrigerators, display cabinets, refrigerated transport vehicles, etc.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是采用变压吸附制氮装置的气调冰箱的系统示意图Figure 1 is a system schematic diagram of a controlled atmosphere refrigerator using a pressure swing adsorption nitrogen production device
图2是采用变压吸附制氮装置的气调冰箱的结构示意图Figure 2 is a structural schematic diagram of a controlled atmosphere refrigerator using a pressure swing adsorption nitrogen production device
图中1.空气过滤器,2.无油润滑压缩机,3.电磁换向阀,4.富氧气体排气口,5.左侧自干式吸附器,6.右侧自干式吸附器,7.进气节流阀,8.单向阀,9.进气节流阀,10.单向阀11.排气节流阀,12.冰箱(或陈列柜、冷藏运输车),13.气水分离器,14.单向阀,15.氮气进气管,16.控制开关,17.电控部分,18.变压吸附制氮装置。In the figure 1. Air filter, 2. Oil-free lubrication compressor, 3. Electromagnetic reversing valve, 4. Oxygen-enriched gas exhaust port, 5. Self-drying adsorber on the left, 6. Self-drying adsorption on the right 7. Air intake throttle valve, 8. One-way valve, 9. Air intake throttle valve, 10. One-
具体实施方式 Detailed ways
在图1中,无油润滑压缩机(2)进气口与空气过滤器(1)、冰箱排气口的单向阀(14)相连,无油润滑压缩机(2)排气口与电磁换向阀(3)相连,电磁换向阀(3)的两个排气口分别与两个自干式吸附器(5、6)下部相连,两个自干式吸附器(5、6)上部分别安装单向阀(8、10)和进气节流阀(7、9),排气节流阀(11)安装在变压吸附制氮装置的氮气排气口,以上部分组成了变压吸附制氮装置(18)。氮气出口通过氮气进气管(15)与冰箱(12)的冷藏室连接。冰箱(12)的进气口通常设在冷藏室的上部,冰箱(12)的排气口通常设在冷凝水的排水口处,因此在此处安装气水分离器(13)和排气单向阀(14)。In Fig. 1, the air inlet of the oil-free lubricated compressor (2) is connected with the air filter (1) and the one-way valve (14) of the refrigerator exhaust port, and the oil-free lubricated compressor (2) exhaust port is connected with the solenoid The reversing valve (3) is connected, and the two exhaust ports of the electromagnetic reversing valve (3) are respectively connected with the lower parts of the two self-drying adsorbers (5, 6), and the two self-drying adsorbers (5, 6) The upper part is installed with one-way valve (8, 10) and inlet throttle valve (7, 9), and the exhaust throttle valve (11) is installed at the nitrogen exhaust port of the pressure swing adsorption nitrogen production device. Pressure adsorption nitrogen generator (18). Nitrogen outlet is connected with the cold room of refrigerator (12) by nitrogen inlet pipe (15). The air inlet of refrigerator (12) is usually located at the top of the cold room, and the exhaust outlet of refrigerator (12) is usually located at the drain of condensed water, so gas-water separator (13) and exhaust unit are installed here. to the valve (14).
在图2中,变压吸附制氮装置(18)安装在冰箱后面制冷压缩机的旁边,氮气出口通过氮气进气管(15)与冰箱(12)冷藏室的上部连接,冰箱(12)的排气口设在冷凝水的排水口处,因此在在原来放冷凝水盛水盘的地方安装气水分离器(13)和排气单向阀(14),制氮装置的控制开关(16)安装在冰箱(12)的门上。通过门上的控制开关(16)和电控部分(17)控制制氮装置的开启和工作时间。In Fig. 2, the pressure swing adsorption nitrogen generating device (18) is installed next to the refrigeration compressor behind the refrigerator, and the nitrogen outlet is connected with the top of the refrigerator (12) refrigerating chamber through the nitrogen inlet pipe (15), and the exhaust of the refrigerator (12) The air port is set at the drain of the condensed water, so install the gas-water separator (13) and the exhaust check valve (14) at the place where the condensed water storage tray was originally placed, and the control switch (16) of the nitrogen making device Be installed on the door of refrigerator (12). The opening and working hours of the nitrogen generator are controlled by the control switch (16) on the door and the electric control part (17).
通过上述具体实施方式的说明,按照本实用新型的所述的工作原理及实施方式,就可以达到本实用新型的目的,与无油润滑压缩机和阀门等配件的选型及冰箱本体的形式大小无关。凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施方式所做的任何简单修改,等同变化与修饰,均属于本实用新型技术方案的保护范围。Through the description of the specific implementation above, according to the working principle and implementation mode of the utility model, the purpose of the utility model can be achieved, and the selection of accessories such as oil-free lubricating compressors and valves and the size of the refrigerator body irrelevant. Any simple modifications made to the above implementation methods based on the technical essence of the present invention without departing from the content of the technical solution of the present utility model, equivalent changes and modifications, all belong to the protection scope of the technical solution of the present utility model.
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| CN105923613A (en) * | 2016-04-27 | 2016-09-07 | 青岛海尔股份有限公司 | Nitrogen production device and refrigerator |
| CN105953495A (en) * | 2016-04-27 | 2016-09-21 | 青岛海尔股份有限公司 | Cold storage refrigerating device and control method thereof |
| CN106052254A (en) * | 2016-05-30 | 2016-10-26 | 青岛海尔股份有限公司 | Cold storage and refrigeration device |
| CN106091532A (en) * | 2016-05-31 | 2016-11-09 | 青岛海尔股份有限公司 | Nitrogen control method processed and refrigerating equipment for refrigerating equipment |
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| CN116164475A (en) * | 2023-02-23 | 2023-05-26 | 丹阳市创锐机电设备有限公司 | Refrigerator and freezer adopting vacuum pressure swing adsorption nitrogen making device |
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