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CN201229711Y - 多功能焊工实训操作台 - Google Patents

多功能焊工实训操作台 Download PDF

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Publication number
CN201229711Y
CN201229711Y CNU2008200245140U CN200820024514U CN201229711Y CN 201229711 Y CN201229711 Y CN 201229711Y CN U2008200245140 U CNU2008200245140 U CN U2008200245140U CN 200820024514 U CN200820024514 U CN 200820024514U CN 201229711 Y CN201229711 Y CN 201229711Y
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welding
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薄开俊
许夫周
周琴
唐创
沙红雨
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ZOUCHENG CITY SKILLED WORKERS' SCHOOL
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ZOUCHENG CITY SKILLED WORKERS' SCHOOL
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Abstract

一种多功能焊工实训操作台，有一个底部带万向轮的蹲式操作台，在蹲式操作台上面中部连接带有齿条升降的立柱，把装有齿轮的回转套筒和回转臂依次装在立柱上；在蹲式操作台上面装有辅助平敷焊、平对接焊、平固定焊接专用夹具；回转套筒的侧面装有圆形可回转工作台，在圆形可回转工作台上装有立焊和横焊的辅助夹具，在回转臂中部装有仰焊夹具，在回转臂的两端分别装小径圆管夹具和大径圆管夹具。本实用新型能直接在焊接平台上变换出多种客观焊接条件，并能实施焊接；同时也给实习实训、技能鉴定、技术比武及小批量生产加工搭建了良好的操作基础平台。

Description

多功能焊工实训操作台
技术领域：
本实用新型涉及一种焊工实训操作台，尤其是一种多功能训练和专业技能鉴定操作的多用焊接服务平台。
背景技术：
焊接工艺在人们的日常生活和机械工业中应用很广，各种重要复杂的机器设备都离不开焊接，练习好在复杂环境下对零件快速、高标准的焊接是一个技术工人必须掌握的基本技能和要求。在培养焊接工时，规范本工种的技术要求、熟练操作方法、完成每个训练课题是每个学员必须做到的。而现在没有一个多功能、实用且方便快捷的操作平台，可以完成平敷焊、横角焊、平对焊、立角焊、立焊、横焊、仰焊、固定焊等多个课题，同样在技能鉴定时给每个考生提供同样的操作平台，彰显考试公平也是非常重要的。
发明内容：
本实用新型的目的是提供一种多功能焊工实训操作台，通过操作可以方便快捷实现多种常用焊接条件，利用这些平台夹持不同的工件并根据教材、技能鉴定试题、焊工比武等操作要求，完成焊接操作过程。
本实用新型的目的是以如下方式实现的：该多功能焊工实训操作台，有一个底部带万向轮的蹲式操作台，在蹲式操作台上面中部连接带有齿条升降的立柱，把装有齿轮的回转套筒和回转臂依次装在立柱上；在蹲式操作台上面装有辅助平敷焊、平对接焊、平固定焊接专用夹具；回转套筒的侧面装有圆形可回转工作台，在圆形可回转工作台上装有立焊和横焊的辅助夹具，在回转臂中部装有仰焊夹具，在回转臂的两端分别装小径圆管夹具和大径圆管夹具。
小径圆管夹具和大径圆管夹具的尾部与回转臂铰接，铰接点的前部设置插入在回转臂圆弧槽内的锁紧螺栓，使小径圆管夹具和大径圆管夹具能调整角度。
小径圆管夹具为三爪卡盘。
大径圆管夹具有一个立板，立板后部固定连接臂，立板的前面有构成八字排列的两排支撑柱，立板上折面中部设置固定螺钉。支撑柱用于支撑管件，固定螺钉用于夹紧管件。
圆形可回转工作台的圆面中间铰接套筒，套筒的前部连接横杆，横杆上设置两个托钩，并在横杆上设置紧定螺栓，构成立焊和横焊的辅助夹具。
仰焊夹具有一个套筒连杆，套筒连杆中间有与回转臂连接的螺杆，套筒连杆两端固定套筒，套筒中插有套杆，两套杆后端之间连接横臂。
焊接时平敷焊夹具能装夹工件，还可锁定在任意位置；立焊和横焊时利用圆形可回转工作台，除了能旋转不同的角度外，还可利用齿轮和齿条的啮合来调整高低位置，从而减轻劳动强度；利用回转臂上的夹具能完成仰焊、管管焊、管板焊、回转焊接等；回转臂两端的夹具还可以分别在180°的范围内进行不同角度的调整。各种焊接方式灵活多变，给教学、实训、实习、鉴定、比武等提供有利的操作平台。
本实用新型具有的有益效果是：在一个可移动基础平台上安装了不同形式、不同形状、不同位置、不同角度的操作台，能直接在焊接平台上变换出多种客观焊接条件，并能实施焊接；同时也给实习实训、技能鉴定、技术比武及小批量生产加工搭建了良好的操作基础平台。
附图说明：
图1是本实用新型多功能焊工实训操作台的结构示意图。
图2是图1中圆形可回转工作台6的结构示意图。
图3是图1中仰焊夹具7的结构示意图。
图4是图1中大径圆管夹具9的结构示意图。
具体实施方式：
参照图1，有一个底部带万向轮11的蹲式操作台1，蹲式操作台1上设置接地线夹10，在蹲式操作台1上面中部连接带有齿条升降的立柱2，把装有齿轮的回转套筒3和回转臂4依次装在立柱2上；在蹲式操作台1上面装有辅助平敷焊、平对接焊、平固定焊接专用夹具5；回转套筒的侧面装有圆形可回转工作台6，在圆形可回转工作台6上装有立焊和横焊的辅助夹具，在回转臂4中部装有仰焊夹具7，在回转臂4的两端分别装小径圆管夹具8和大径圆管夹具9。小径圆管夹具8和大径圆管夹具9的尾部与回转臂4铰接，铰接点的前部设置插入在回转臂4圆弧槽内的锁紧螺栓，使小径圆管夹具和大径圆管夹具能调整角度，小径圆管夹具8为三爪卡盘。
参照图2，圆形可回转工作台6的圆面中间铰接套筒，套筒的前部连接横杆，横杆上设置两个托钩，并在横杆上设置紧定螺栓，构成立焊和横焊的辅助夹具。
参照图3，仰焊夹具7有一个套筒连杆，套筒连杆中间有与回转臂4连接的螺杆，套筒连杆两端固定套筒，套筒中插有套杆，两套杆后端之间连接横臂。
参照图4，大径圆管夹具9有一个立板，立板后部固定连接臂，立板的前面有构成八字排列的两排支撑柱，立板上折面中部设置固定螺钉，支撑柱用于支撑管件，固定螺钉用于夹紧管件。

Claims (6)

1、一种多功能焊工实训操作台，有一个底部带万向轮的蹲式操作台，其特征在于：在蹲式操作台(1)上面中部连接带有齿条升降的立柱(2)，把装有齿轮的回转套筒(3)和回转臂(4)依次装在立柱(2)上；在蹲式操作台(1)上面装有辅助平敷焊、平对接焊、平固定焊接专用夹具(5)；回转套筒(3)的侧面装有圆形可回转工作台(6)，在圆形可回转工作台(6)上装有立焊和横焊的辅助夹具，在回转臂(4)中部装有仰焊夹具(7)，在回转臂(4)的两端分别装小径圆管夹具(8)和大径圆管夹具(9)。
2、根据权利要求1所述的多功能焊工实训操作台，其特征在于：小径圆管夹具(8)和大径圆管夹具(9)的尾部与回转臂(4)铰接，铰接点的前部设置插入在回转臂(4)圆弧槽内的锁紧螺栓。
3、根据权利要求1所述的多功能焊工实训操作台，其特征在于：小径圆管夹具(8)为三爪卡盘。
4、根据权利要求1所述的多功能焊工实训操作台，其特征在于：大径圆管夹具(9)有一个立板，立板后部固定连接臂，立板的前面有构成八字排列的两排支撑柱，立板上折面中部设置固定螺钉。
5、根据权利要求1所述的多功能焊工实训操作台，其特征在于：圆形可回转工作台(6)的圆面中间铰接套筒，套筒的前部连接横杆，横杆上设置两个托钩，并在横杆上设置紧定螺栓，构成立焊和横焊的辅助夹具。
6、根据权利要求1所述的多功能焊工实训操作台，其特征在于：仰焊夹具(7)有一个套筒连杆，套筒连杆中间有与回转臂(4)连接的螺杆，套筒连杆两端固定套筒，套筒中插有套杆，两套杆后端之间连接横臂。
CNU2008200245140U 2008-06-17 2008-06-17 多功能焊工实训操作台 Expired - Fee Related CN201229711Y (zh)

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