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CN201229142Y - Detachable heat exchanger for experiment - Google Patents

Detachable heat exchanger for experiment Download PDF

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Publication number
CN201229142Y
CN201229142Y CNU2007200615660U CN200720061566U CN201229142Y CN 201229142 Y CN201229142 Y CN 201229142Y CN U2007200615660 U CNU2007200615660 U CN U2007200615660U CN 200720061566 U CN200720061566 U CN 200720061566U CN 201229142 Y CN201229142 Y CN 201229142Y
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China
Prior art keywords
tube
sealing ring
heat exchanger
plate
heat exchange
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CNU2007200615660U
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Chinese (zh)
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江楠
谢洪虎
钱颂文
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

本实用新型提供一种可拆式实验用换热器,包括换热管及换热管两端的端板,所述换热管两端的端板由管板、压板构成双层结构,管板和压板上设计有管孔,换热管插入并穿过管板和压板的管孔,所述管板及压板的管孔外都设置有环槽,管板与压板的环槽相对形成密封环槽,所述换热管穿过管板及压板的管孔,所述密封环槽内设置有密封圈,所述密封圈套接于换热管上。本换热器结构由于扩大了密封环槽的空间,可以在密封环槽设置多个密封圈或采用截面积较大的密封圈,所以其除了具有方便可拆、有利于实验操作的效果外,还具有较好的壳程密封效果,耐压能力更好,运行更加安全可靠;结构更加牢固,故障率更低。

The utility model provides a detachable experimental heat exchanger, which includes a heat exchange tube and end plates at both ends of the heat exchange tube. The pressure plate is designed with tube holes, and the heat exchange tubes are inserted and passed through the tube holes of the tube plate and the pressure plate. The tube plate and the tube holes of the pressure plate are provided with ring grooves, and the tube plate and the ring groove of the pressure plate are opposite to form a sealing ring groove. , the heat exchange tube passes through the tube hole of the tube plate and the pressure plate, a sealing ring is arranged in the sealing ring groove, and the sealing ring is sleeved on the heat exchange tube. Since the heat exchanger structure expands the space of the sealing ring groove, multiple sealing rings can be arranged in the sealing ring groove or a sealing ring with a larger cross-sectional area can be used, so in addition to being convenient and detachable, it is beneficial to the experimental operation. It also has better shell-side sealing effect, better pressure resistance, safer and more reliable operation; stronger structure and lower failure rate.

Description

一种可拆式实验用换热器 A detachable experimental heat exchanger

技术领域 technical field

本实用新型涉及换热器技术,特别涉及一种可拆式实验用换热器。The utility model relates to heat exchanger technology, in particular to a detachable experimental heat exchanger.

背景技术 Background technique

自上世纪90年代以来,换热器技术飞速发展,带来了能源利用率的提高,各种新型换热器的相继开发与应用,产生了巨大的社会经济效益。随着世界能源的日趋紧张,全球气温的不断升高,节能设备的开发备受瞩目,环境保护要求的提高给换热器带来了日益广阔的应用前景。Since the 1990s, the rapid development of heat exchanger technology has brought about the improvement of energy utilization, and the successive development and application of various new heat exchangers have produced huge social and economic benefits. As the world's energy becomes increasingly tense and the global temperature continues to rise, the development of energy-saving equipment has attracted much attention, and the improvement of environmental protection requirements has brought increasingly broad application prospects for heat exchangers.

从现状看,换热器主要朝着小型化、高效率、低耗材、多用途方向发展。目前,国内外各研究机构把主要目光投向了如何通过对换热器管程或壳程的改进(例如改变管子结构形式、安装管间以及管内插入物等)而达到提高换热器的换热效率上,忽略了对实验研究用的换热器自身的改进上。目前实验研究所用的管壳式换热器基本上都是不可拆(管子与管板胀接或焊接在一起)的换热器,设备的使用率低,实验成本高,管壳间温差应力大,管间清洗不便。若换一种管型或壳程结构进行实验,必须重新建立实验台和设计新的合适的换热器。为了克服这方面的缺点,在专利号为200420040170.4的中国实用新型专利中公开了一种换热管可拆卸的换热器,包括换热管及换热管两端的端板,所述换热管两端的端板由内端板、外端板构成双层结构,内端板和外端板上设计有管孔,换热管插入并穿过内端板的管孔,外端板与内端板固定;内端板外侧在管孔外各设有密封环槽,换热管上套上密封圈,外端板将密封圈压入内端板上的密封环槽内。这种可拆卸的结构方式虽然能够实现可拆卸的效果,但仍存在明显的缺陷:由于其仅在内端板外侧在管孔外设有密封环槽,没有在外端板相应的位置设置密封环槽,仅依靠外端板挤压在密封环槽内的密封圈实现密封,所以其只能使用尺寸相对较小的密封圈,这样其承压能力相对较低;另外,由于密封环槽内的空间较小,所以对密封圈的尺寸限制相对较严,密封圈尺寸稍有误差即不能较好地实现密封;另外,这种结构的换热器没有对换热管在轴向形成限制,所以其没有解决Judging from the current situation, heat exchangers are mainly developing in the direction of miniaturization, high efficiency, low consumables, and multi-purpose. At present, various research institutions at home and abroad have focused their attention on how to improve the heat transfer performance of the heat exchanger by improving the tube or shell side of the heat exchanger (such as changing the structure of the tube, installing inter-tube and tube inserts, etc.) In terms of efficiency, the improvement of the heat exchanger itself used in experimental research is ignored. At present, the shell-and-tube heat exchangers used in experimental research are basically non-detachable heat exchangers (tubes and tube sheets are expanded or welded together), the utilization rate of equipment is low, the cost of experiments is high, and the temperature difference stress between shells and tubes is large. , It is inconvenient to clean between the tubes. If the experiment is carried out with another tube type or shell-side structure, the test bench must be re-established and a new suitable heat exchanger must be designed. In order to overcome this shortcoming, a Chinese Utility Model Patent No. 200420040170.4 discloses a heat exchanger with detachable heat exchange tubes, including heat exchange tubes and end plates at both ends of the heat exchange tubes. The end plates at both ends consist of an inner end plate and an outer end plate to form a double-layer structure. The inner end plate and the outer end plate are designed with tube holes. The heat exchange tubes are inserted into and pass through the tube holes of the inner end plate. The plate is fixed; the outer side of the inner end plate is provided with a sealing ring groove outside the tube hole, the heat exchange tube is covered with a sealing ring, and the outer end plate presses the sealing ring into the sealing ring groove on the inner end plate. Although this detachable structure can achieve a detachable effect, there are still obvious defects: because it only has a sealing ring groove outside the tube hole on the outer side of the inner end plate, there is no sealing ring at the corresponding position of the outer end plate The groove is only sealed by the sealing ring squeezed by the outer end plate in the sealing ring groove, so it can only use a relatively small sealing ring, so its pressure bearing capacity is relatively low; in addition, due to the sealing ring in the sealing ring groove The space is small, so the size restriction on the sealing ring is relatively strict, and the sealing ring cannot be well sealed if there is a slight error in the size of the sealing ring; in addition, the heat exchanger of this structure does not form restrictions on the heat exchange tube in the axial direction, so its not resolved

换热管在较高压差下发生轴向移动的问题。The problem of axial movement of the heat exchange tubes at higher pressure differentials.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的缺点与不足,提供一种结构简单、合理,使用方便,耐压性能好,运行安全可靠的可拆式实验用换热器。The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art, and provide a detachable experimental heat exchanger with simple and reasonable structure, convenient use, good pressure resistance, safe and reliable operation.

本实用新型的目的通过下述技术方案实现:一种可拆式实验用换热器,包括换热管及换热管两端的管板,所述换热管两端的管板由内管板、外压板构成双层结构,管板和压板上设计有管孔,换热管插入并穿过管板的管孔,其特征在于:所述管板及压板的管孔外都设置有环槽,管板与压板的环槽相对形成密封环槽,所述换热管穿过管板及压板的管孔,所述密封环槽内设置有密封圈,所述密封圈套接于换热管上。The purpose of the utility model is achieved through the following technical solutions: a detachable experimental heat exchanger, including heat exchange tubes and tube sheets at both ends of the heat exchange tubes, the tube sheets at both ends of the heat exchange tubes are composed of inner tube sheets, The outer pressure plate constitutes a double-layer structure, the tube plate and the pressure plate are designed with tube holes, and the heat exchange tubes are inserted into and pass through the tube holes of the tube plate. The tube plate and the ring groove of the pressure plate are opposite to form a sealing ring groove. The heat exchange tube passes through the tube plate and the tube hole of the pressure plate. A sealing ring is arranged in the sealing ring groove, and the sealing ring is sleeved on the heat exchange tube.

为了保证较好的密封效果,可采用两个O形密封圈并列设置于密封环槽进行密封的形式,亦可采用单个B形密封环设置于密封环槽进行密封的形式,这相对于采用单个O形密封圈的结构具有更好的密封效果,耐压性能更高。如果需要更好的密封效果,可以采用八角形密封圈。In order to ensure a better sealing effect, two O-rings can be arranged side by side in the sealing ring groove for sealing, or a single B-shaped sealing ring can be arranged in the sealing ring groove for sealing, which is compared with a single The structure of the O-ring seal has a better sealing effect and higher pressure resistance. If a better sealing effect is required, an octagonal sealing ring can be used.

为了避免换热管在较高压差下发生轴向移动,可将外压板的管孔设置为阶梯形孔,所述换热管与阶梯形孔内的阶梯相顶接,通过阶梯的顶紧作用轴向固定换热管,使密封性能更为可靠。In order to avoid the axial movement of the heat exchange tube under high pressure difference, the tube hole of the outer pressure plate can be set as a stepped hole, and the heat exchange tube is connected to the step in the stepped hole, and the step is tightened by the step The heat exchange tube is fixed axially to make the sealing performance more reliable.

本实用新型相对于现有技术具有如下的优点及效果:本可拆式实验用换热器由于扩大了密封环槽的空间,可以在密封环槽设置多个密封圈或采用截面积较大的密封圈,所以其除了具有方便可拆、有利于实验操作的效果外,还具有较好的壳程密封效果,耐压能力更好,运行更加安全可靠;另一方面,由于在外压板的管孔内设置了阶梯结构,通过阶梯的顶紧作用避免了换热管在较高压差下发生轴向移动,所以本实用新型的结构更加牢固,故障率更低。Compared with the prior art, the utility model has the following advantages and effects: the detachable experimental heat exchanger expands the space of the sealing ring groove, so multiple sealing rings can be arranged in the sealing ring groove or a large cross-sectional area can be used. Sealing ring, so in addition to being convenient and detachable, which is beneficial to the experimental operation, it also has a better shell-side sealing effect, better pressure resistance, and safer and more reliable operation; A ladder structure is set inside, and the axial movement of the heat exchange tube under high pressure difference is avoided through the tightening effect of the ladder, so the structure of the utility model is firmer and the failure rate is lower.

附图说明 Description of drawings

图1是本实用新型可拆式实验用换热器的结构示意图。Fig. 1 is a schematic structural view of the detachable experimental heat exchanger of the present invention.

图2是图1所示可拆式实验用换热器的密封结构的示意图。Fig. 2 is a schematic diagram of the sealing structure of the detachable experimental heat exchanger shown in Fig. 1 .

图3是图1所示可拆式实验用换热器的另一密封结构的示意图。Fig. 3 is a schematic diagram of another sealing structure of the detachable experimental heat exchanger shown in Fig. 1 .

图4是图1所示可拆式实验用换热器的又一密封结构的示意图。Fig. 4 is a schematic diagram of another sealing structure of the detachable experimental heat exchanger shown in Fig. 1 .

具体实施方式 Detailed ways

下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the implementation of the utility model is not limited thereto.

实施例1Example 1

图1、图2示出了本实用新型的一种具体结构,由图1可见,本可拆式实验用换热器包括换热管1及换热管两端的管板2和压板3,所述换热管两端的管板2和压板3构成双层结构,管板2和压板3上设计有管孔,换热管1插入并穿过管板2和压板3的管孔,所述管板2和压板3的管孔外都设置有环槽2-1、3-1,如图2所示,管板2与压板3的环槽2-1、3-1相对形成密封环槽,所述换热管1穿过管板2及压板3的管孔,所述密封环槽内设置有密封圈4,所述密封圈4套接于换热管1上;所述密封圈4为B形密封环,B形密封环的对称两侧面分别与管板2与压板3的环槽壁面相贴紧。Fig. 1, Fig. 2 have shown a kind of concrete structure of the present utility model, as can be seen from Fig. 1, this detachable experimental heat exchanger comprises heat exchange tube 1 and tube sheet 2 and pressure plate 3 at both ends of heat exchange tube, so The tube plate 2 and the pressure plate 3 at the two ends of the heat exchange tubes constitute a double-layer structure, and tube holes are designed on the tube plate 2 and the pressure plate 3, and the heat exchange tube 1 is inserted into and passes through the tube holes of the tube plate 2 and the pressure plate 3. Ring grooves 2-1 and 3-1 are arranged outside the tube holes of the plate 2 and the pressure plate 3, as shown in Figure 2, the tube plate 2 and the ring grooves 2-1 and 3-1 of the pressure plate 3 are opposite to form a sealing ring groove, The heat exchange tube 1 passes through the tube hole of the tube plate 2 and the pressure plate 3, and a seal ring 4 is arranged in the seal ring groove, and the seal ring 4 is sleeved on the heat exchange tube 1; the seal ring 4 is The B-shaped sealing ring, the symmetrical two sides of the B-shaped sealing ring are closely attached to the wall surfaces of the ring grooves of the tube plate 2 and the pressure plate 3 respectively.

实施例2Example 2

图3示出了本实用新型的另一具体结构,由图3可见,本可拆式实验用换热器除下述特征外同实施例1:所述压板3的管孔设置为阶梯形孔,所述换热管1与阶梯形孔内的阶梯3-2相顶接,通过阶梯3-2的顶紧作用轴向固定换热管1;所述密封圈4为八角形密封环。Fig. 3 shows another specific structure of the present utility model, as can be seen from Fig. 3, this detachable experimental heat exchanger is the same as embodiment 1 except the following features: the tube holes of the pressure plate 3 are set as stepped holes , the heat exchange tube 1 is connected to the step 3-2 in the stepped hole, and the heat exchange tube 1 is axially fixed by the action of the step 3-2; the sealing ring 4 is an octagonal sealing ring.

实施例3Example 3

图4示出了本实用新型的另一具体结构,由图4可见,本可拆式实验用换热器除下述特征外同实施例1:所述密封圈4由两个O形密封圈并列设置构成,两个O形密封圈位于密封环槽内,分别与管板2与压板3的环槽壁面相贴紧。Fig. 4 has shown another specific structure of the present utility model, as can be seen from Fig. 4, this detachable experimental heat exchanger is the same as embodiment 1 except the following characteristics: described sealing ring 4 is made of two O-shaped sealing rings Arranged side by side, the two O-shaped sealing rings are located in the sealing ring groove, and are closely attached to the wall surfaces of the ring grooves of the tube plate 2 and the pressure plate 3 respectively.

上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.

Claims (5)

1, a kind of removable experiment heat exchanger, the end plate that comprises heat exchanger tube and heat exchanger tube two ends, the end plate at described heat exchanger tube two ends constitutes double-decker by tube sheet, pressing plate, design has pore on tube sheet and the pressing plate, heat exchanger tube is inserted through the pore of tube sheet and pressing plate, it is characterized in that: the pore of described tube sheet and pressing plate all is provided with annular groove outward, the relative closure gasket groove that forms of annular groove of tube sheet and pressing plate, described heat exchanger tube passes the pore of tube sheet and pressing plate, be provided with sealing ring in the described closure gasket groove, described sealing ring is socketed on the heat exchanger tube.
2, removable experiment heat exchanger according to claim 1, it is characterized in that: the pore of described pressing plate is set to stepped bore, and the ladder in described heat exchanger tube and the stepped bore is apical grafting mutually.
3, removable experiment heat exchanger according to claim 1 and 2, it is characterized in that: described sealing ring is the B V-shaped ring.
4, removable experiment heat exchanger according to claim 1 and 2, it is characterized in that: described sealing ring is the octagonal sealing ring.
5, removable experiment heat exchanger according to claim 1 and 2 is characterized in that: described sealing ring is two O-ring seals that are set up in parallel.
CNU2007200615660U 2007-12-14 2007-12-14 Detachable heat exchanger for experiment Expired - Fee Related CN201229142Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102679798A (en) * 2012-05-29 2012-09-19 苏州市金翔钛设备有限公司 Safe overhead condenser
CN105444608A (en) * 2014-09-23 2016-03-30 英瑞美国有限责任公司 Heat exchanger tube-to-header sealing system
CN105910461A (en) * 2016-04-15 2016-08-31 德阳市中嘉实业股份有限公司 Horizontal shell-and-tube heat exchanger
CN108759501A (en) * 2018-06-15 2018-11-06 孙崇正 A kind of assembled flue gas condenser
US10612855B2 (en) 2014-11-26 2020-04-07 Enterex America LLC Modular heat exchanger assembly for ultra-large radiator applications
CN111380393A (en) * 2018-12-29 2020-07-07 洛阳超蓝节能技术有限公司 Heat exchanger and non-circular cross section heat exchange tube seal assembly thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102679798A (en) * 2012-05-29 2012-09-19 苏州市金翔钛设备有限公司 Safe overhead condenser
CN105444608A (en) * 2014-09-23 2016-03-30 英瑞美国有限责任公司 Heat exchanger tube-to-header sealing system
US10082348B2 (en) 2014-09-23 2018-09-25 Enterex America LLC Heat exchanger tube-to-header sealing system
US10876804B2 (en) 2014-09-23 2020-12-29 Enterex America LLC Heat exchanger tube-to-header sealing system
US10612855B2 (en) 2014-11-26 2020-04-07 Enterex America LLC Modular heat exchanger assembly for ultra-large radiator applications
CN105910461A (en) * 2016-04-15 2016-08-31 德阳市中嘉实业股份有限公司 Horizontal shell-and-tube heat exchanger
CN108759501A (en) * 2018-06-15 2018-11-06 孙崇正 A kind of assembled flue gas condenser
CN111380393A (en) * 2018-12-29 2020-07-07 洛阳超蓝节能技术有限公司 Heat exchanger and non-circular cross section heat exchange tube seal assembly thereof
CN111380393B (en) * 2018-12-29 2025-02-18 洛阳超蓝节能技术有限公司 Heat exchanger and sealing assembly of heat exchange tube with non-circular cross section

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Granted publication date: 20090429

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