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CN201211532Y - Two-wire bar split rolling and vertical turning flat subsection cooling device - Google Patents

Two-wire bar split rolling and vertical turning flat subsection cooling device Download PDF

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Publication number
CN201211532Y
CN201211532Y CNU2008201027529U CN200820102752U CN201211532Y CN 201211532 Y CN201211532 Y CN 201211532Y CN U2008201027529 U CNU2008201027529 U CN U2008201027529U CN 200820102752 U CN200820102752 U CN 200820102752U CN 201211532 Y CN201211532 Y CN 201211532Y
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groove
cooler
vertical
line
height
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Expired - Fee Related
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CNU2008201027529U
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潘建洲
林华春
孙宋继
魏勇
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Fujian Sangang Minguang Co Ltd
Fujian Sangang Group Co Ltd
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Fujian Sangang Minguang Co Ltd
Fujian Sangang Group Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a vertical rotating equal-section cooling device after double-slitting rolling of bar materials, which relates to a bar hot-rolling cooling device, which comprises a feed inlet, a double vertical cooler, a vertical rotating flat guide groove, a pinch roll conveying device, and a frequency conversion transporting roller table, wherein two cavities of the vertical rotating flat guide groove are horn mouth shaped at up-down positions and shrinkingly extend forward, and two bar s are horizontally and separately placed when reaching the positions of horn mouths. An air-cooled guide pipe and a water-cooled double horizontal cooler after the roller table are also arranged. The device has the advantages that a secondary gradual cooling mode with verticality first and horizontality then is adopted; and the mode utilizes secondary on-line afterheat to treat a uniform phase transformation microstructure, thereby ensuring that the difference of fractographies of finished products is greatly reduced, and effectively improving the toughness property of steel materials.

Description

棒材两线切分轧后立转平分段冷却装置 Two-wire bar split rolling and vertical turning flat subsection cooling device

技术领域: Technical field:

本实用新型涉及棒材热轧冷却装置。The utility model relates to a bar material hot rolling cooling device.

背景技术: Background technique:

目前棒线材轧制生产线上,棒材立式两线切分采用轧后控冷细晶钢工艺,该工艺使用冷却装置由进料口、两线立式冷却器、空过导槽、夹送辊装置、变频输送辊道装置组成,进料口为上下两喇叭口,使两根棒材一上一下容易进入喇叭口到达立式冷却水管,立式冷却水管为双管形结构,管内设有进水口及出水口,采用水冷技术对两棒材进行冷却,两棒材从立式冷却水管出来后进入空过导槽,空过导槽是单槽形结构,由于两棒材一上一下进入同一喇叭口,受重力作用,在槽内高度逐渐持平,从空过导槽出口已是一样的水平高度。进入夹送辊装置,夹道辊有动力驱动,通过上下辊夹持,给棒材以前行动力,而后棒材进入变频输送辊道装置,将两棒材过渡传送给下道工序。At present, in the bar and wire rolling production line, the vertical two-line cutting of the bar adopts the post-rolling controlled cooling fine-grained steel process. The roller device and the frequency conversion conveying roller device are composed of the upper and lower bell mouths, so that the two rods can easily enter the bell mouths one by one and reach the vertical cooling water pipe. The vertical cooling water pipe is a double pipe structure. The water inlet and outlet adopt water-cooling technology to cool the two rods. After the two rods come out of the vertical cooling water pipe, they enter the empty guide groove. The empty guide groove is a single groove structure. Since the two rods go up and down The same bell mouth is subject to gravity, and the height gradually becomes equal in the groove, and it is the same horizontal height from the empty guide groove outlet. Entering the pinch roller device, the pinch roller is driven by power, and is clamped by the upper and lower rollers to give the bar forward movement force, and then the bar enters the frequency conversion conveying roller table device, and the two bars are transferred to the next process.

此种棒材立式两线切分采用轧后控冷细晶钢工艺,仅依靠立式冷却水管一次超快速冷却使钢材表面至芯部温度出现线性递增,表面层相变在冷却到回温过程中进行,而芯部相变在冷却后表面层回温时进行,由于芯部与表层相变温度区间差异,造成组织差异性较大,甚至出现混晶或魏式组织,成品性能波动大,抗拉强度和屈强比Cp值基本处于四级水平,稳定性较难控制,另外,抗震指标合格率也不足50%。This kind of bar vertical two-line cutting adopts the post-rolling controlled cooling fine-grained steel process, and only relies on the vertical cooling water pipe for one ultra-rapid cooling to make the temperature of the steel surface to the core increase linearly, and the phase change of the surface layer occurs after cooling to the return temperature. During the process, the phase transition of the core is carried out when the surface layer returns to temperature after cooling. Due to the difference in the phase transition temperature range between the core and the surface layer, there is a large difference in the structure, and even a mixed crystal or Weiss structure appears, and the performance of the finished product fluctuates greatly. , the tensile strength and yield strength ratio Cp are basically at the fourth level, and the stability is difficult to control. In addition, the pass rate of the seismic index is less than 50%.

发明内容: Invention content:

本实用新型的目的在于克服上述缺陷,提供一种棒材两线切分轧后立转平分段冷却装置。The purpose of the utility model is to overcome the above-mentioned defects, and provide a cooling device for vertically rotating and horizontally segmenting bars after two-wire split rolling.

本实用新型的方案是:进料口为上下两喇叭口;两线立式冷却器为对应于两喇叭口出口高度的上下分置的双线冷却水管;立转平导槽为双槽结构,下槽为水平槽,其入口与两线立式冷却器下槽等高对应,上槽为上下倾斜槽,倾斜槽入口高度与两线立式冷却器上槽等高对应,出口高度与立转平导槽下槽左右分置等高;紧邻立转平导槽的是引导管,引导管结构为渐缩形双箱结构,出口紧邻夹送辊装置;变频输送辊道装置的排辊上方设置有使两棒材分置的纵向隔板;变频输送辊道后方设置有对应衔接的两线水平冷却器,该冷却器为水平分置双管形结构,冷却器内设置有进水口及出水口。The scheme of the utility model is: the feed inlet is two upper and lower bell mouths; the two-line vertical cooler is a double-line cooling water pipe separated up and down corresponding to the outlet height of the two bell mouths; the vertical turning flat guide groove is a double groove structure, The lower trough is a horizontal trough, the entrance of which corresponds to the height of the lower trough of the two-line vertical cooler, the upper trough is an up and down inclined trough, the height of the entrance of the inclined trough corresponds to the height of the upper trough of the two-line vertical cooler, and the height of the outlet corresponds to the height of the vertical cooler. The lower groove of the flat guide trough is separated to the left and right at the same height; the guide pipe is adjacent to the vertical to flat guide trough, and the structure of the guide pipe is a tapered double-box structure, and the exit is close to the pinch roller device; There is a longitudinal partition for separating the two bars; there is a correspondingly connected two-line horizontal cooler behind the frequency conversion conveying roller table. The cooler is a horizontally separated double-tube structure, and the cooler is provided with a water inlet and a water outlet. .

本实用新型的优点在于:采用先立后平二次分段冷却模式,该模式利用二次在线余热处理均匀相变组织,使成品断面组织差异性大为减小,有效提高钢材强韧性能,成功解决了成品钢材性能稳定性控制难的问题。目前抗震指标合格率达到95%以上,抗拉强度和屈强比Cp值均提高两个等级,大大降低了成品判废率,提高了钢材的使用安全性。The utility model has the advantages of adopting the second subsection cooling mode of erecting first and then flattening, which utilizes the secondary on-line residual heat to treat the uniform phase transformation structure, so that the difference of the cross-section structure of the finished product is greatly reduced, and the strength and toughness of the steel are effectively improved. Successfully solved the problem of difficult control of the performance stability of finished steel products. At present, the pass rate of the seismic index has reached more than 95%, and the tensile strength and yield strength ratio Cp have been increased by two levels, which greatly reduces the rejection rate of finished products and improves the safety of steel use.

附图说明: Description of drawings:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为图1的A-A剖视图。Fig. 2 is a sectional view along line A-A of Fig. 1 .

图3为图1的B-B剖视图。Fig. 3 is a B-B sectional view of Fig. 1 .

图4为图1的C-C剖视图。Fig. 4 is a C-C sectional view of Fig. 1 .

图5为图1的D-D剖视图。Fig. 5 is a D-D sectional view of Fig. 1 .

具体实施方式: Detailed ways:

本实用新型包括进料口(1)、两线立式冷却器(2)、立转平导槽(4)、夹送辊装置(6)、变频输送辊道,进料口(1)为上下两喇叭口;两线立式冷却器(2)为对应于两喇叭口出口高度的上下分置的双线冷却水管;立转平导槽(4)为双槽结构,下槽为水平槽,其入口与两线立式冷却器(2)下槽等高对应,上槽为上下倾斜槽,倾斜槽入口高度与两线立式冷却器(2)上槽等高对应,出口高度与立转平导槽(4)下槽左右分置等高;紧邻立转平导槽(4)的是引导管(5),引导管(5)结构为渐缩形双箱结构,出口紧邻夹送辊装置(6);变频输送辊道装置(7)的排辊上方设置有使两棒材分置的纵向隔板;变频输送辊道后方设置有对应衔接的两线水平冷却器(8),该冷却器为水平分置双管形结构,冷却器内设置有进水口及出水口。The utility model comprises a feed inlet (1), a two-line vertical cooler (2), a vertical turning flat guide groove (4), a pinch roller device (6), a frequency conversion conveying roller table, and the feed inlet (1) is There are two upper and lower bell mouths; the two-line vertical cooler (2) is a two-line cooling water pipe separated up and down corresponding to the height of the two bell mouth outlets; the vertical turning flat guide groove (4) is a double groove structure, and the lower groove is a horizontal groove , its entrance corresponds to the height of the lower groove of the two-line vertical cooler (2), the upper groove is an up and down inclined groove, the height of the inlet of the inclined groove corresponds to the height of the upper groove of the two-line vertical cooler (2), and the height of the outlet corresponds to the height of the vertical The left and right lower grooves of the horizontal turning guide groove (4) are arranged at the same height; the guiding pipe (5) is adjacent to the vertical turning flat guiding groove (4). The structure of the guiding pipe (5) is a tapered double box structure, and the outlet is close to the pinch Roller device (6); above the row of rollers of the frequency conversion conveying roller table device (7), there is a longitudinal partition for separating the two bars; behind the frequency conversion conveying roller table, there is a correspondingly connected two-line horizontal cooler (8), The cooler is a horizontally separated double-pipe structure, and a water inlet and a water outlet are arranged in the cooler.

图2为两线立式冷却器(2),由支架、上下外管组成,外管内套有文氏管作为内管,棒材从内管中穿过,冷却水由内管及棒材的间隙中流过。Figure 2 is a two-line vertical cooler (2), which consists of a bracket, upper and lower outer tubes, and a Venturi tube inside the outer tube as the inner tube. The rod passes through the inner tube, and the cooling water flows from the inner tube and the bar flow through the gap.

图3为立转平导槽(4),图示为上下两棒材从上下两空腔内向前方延伸,带剖面线的圆为当前位置,带虚线圆为前方位置,两空腔一上一下呈喇叭口向前方收缩延伸,到达喇叭口位置,两棒材则呈水平分置。Fig. 3 is the vertical turning flat guide groove (4). The figure shows that the upper and lower bars extend forward from the upper and lower cavities. The circle with hatching is the current position, and the circle with dotted line is the front position. The two cavities are up and down. The bell mouth shrinks and extends forward to reach the bell mouth position, and the two rods are horizontally separated.

图4为引导管(5),引导管(5)内带剖面线圆为当前位置,带虚线圆为前方位置。Fig. 4 is guide tube (5), and the inside band section line circle of guide tube (5) is current position, and the band dotted line circle is front position.

图5为后部的两线水平冷却器(8),由支架、水平分置的两外管组成,外管内套有文氏管。Fig. 5 is the two-line horizontal cooler (8) of rear portion, is made up of two outer tubes of support, horizontal separation, and Venturi tube is sheathed in the outer tube.

两棒材从进料口(1)分别进入两喇叭口,在两线立式冷却器(2)内被分置在两湍流管中水冷,而后再进入立转平导槽(4)分置转平,而后进入引导管(5)平行前行,同时实现空气冷却,再经夹送辊进入变频输送辊道,由排辊上的隔板将其分置,并在转平导槽和变频输送辊道内进行回温,使棒材表面与芯部温差缩小,然后进入两线水平冷却器(8)再次水冷却,再经辊道输送至冷床,并在此期间再次回温,达到二次在线余热处理使相变组织均匀,钢材性能稳定的目的。The two rods enter the two bell mouths from the feed port (1) respectively, and are separated in the two-line vertical cooler (2) to be water-cooled in two turbulent flow tubes, and then enter the vertical rotary flat guide groove (4) for separation Turn flat, then enter the guide pipe (5) to move forward in parallel, realize air cooling at the same time, and then enter the frequency conversion conveying roller table through the pinch roller, separate them by the partition plate on the row roller, and pass through the flattening guide groove and frequency conversion Return to temperature in the conveying roller table to reduce the temperature difference between the surface and core of the bar, then enter the two-line horizontal cooler (8) for water cooling again, and then transport to the cooling bed through the roller table, and return to temperature again during this period to reach the second Secondary on-line waste heat treatment to make the phase transformation structure uniform and the steel performance stable.

现有技术两棒材为一次冷却回温,影响冷却均匀度,因此本实用新型棒材行进过程采用二次分段冷却,二次在线余热处理,不但冷却效果好,而且使钢表面与芯部温度更均匀。In the prior art, the two rods are cooled and returned to temperature once, which affects the uniformity of cooling. Therefore, the utility model adopts secondary segmental cooling and secondary online waste heat treatment during the traveling process of the rods, which not only has a good cooling effect, but also makes the steel surface and the core The temperature is more uniform.

Claims (1)

1、棒材两线切分轧后立转平分段冷却装置,包括进料口(1)、两线立式冷却器(2)、立转平导槽(4)、夹送辊装置(6)、变频输送辊道,其特征在于进料口(1)为上下两喇叭口;两线立式冷却器(2)为对应于两喇叭口出口高度的上下分置的双线冷却水管;立转平导槽(4)为双槽结构,下槽为水平槽,其入口与两线立式冷却器(2)下槽等高对应,上槽为上下倾斜槽,倾斜槽入口高度与两线立式冷却器(2)上槽等高对应,出口高度与立转平导槽(4)下槽左右分置等高;紧邻立转平导槽(4)的是引导管(5),引导管(5)结构为渐缩形双箱结构,出口紧邻夹送辊装置(6);变频输送辊道装置(7)的排辊上方设置有使两棒材分置的纵向隔板;变频输送辊道后方设置有对应衔接的两线水平冷却器(8),该冷却器为水平分置双管形结构,冷却器内设置有进水口及出水口。1. After the two-line split rolling of the bar, the vertical-turn-flat-section cooling device includes the feed inlet (1), the two-line vertical cooler (2), the vertical-turn flat guide groove (4), and the pinch roller device ( 6), the frequency conversion conveying roller table is characterized in that the feed inlet (1) is two upper and lower bell mouths; the two-line vertical cooler (2) is a two-line cooling water pipe separated up and down corresponding to the height of the outlet of the two bell mouths; The vertical turning flat guide groove (4) is a double groove structure, the lower groove is a horizontal groove, and its entrance corresponds to the height of the lower groove of the two-line vertical cooler (2), the upper groove is an up and down inclined groove, and the height of the entrance of the inclined groove is the same as that of the two The upper groove of the line vertical cooler (2) corresponds to the same height, and the outlet height is equal to that of the lower groove of the vertical turning flat guide groove (4). The structure of the guide pipe (5) is a tapered double-box structure, and the exit is close to the pinch roller device (6); a longitudinal partition for separating the two bars is arranged above the roller row of the frequency conversion conveying roller table device (7); A correspondingly connected two-line horizontal cooler (8) is arranged behind the conveying roller table. The cooler is a horizontally separated double-pipe structure, and a water inlet and a water outlet are arranged in the cooler.
CNU2008201027529U 2008-06-23 2008-06-23 Two-wire bar split rolling and vertical turning flat subsection cooling device Expired - Fee Related CN201211532Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108284590A (en) * 2017-01-10 2018-07-17 中国科学院宁波材料技术与工程研究所 3D printing consumptive material wire-drawing equipment
CN112246889A (en) * 2020-09-09 2021-01-22 江苏海洋大学 Method and equipment for cooling steel rolling rod wire through water to strengthen heat exchange
CN115770789A (en) * 2022-12-28 2023-03-10 天津市新天钢联合特钢有限公司 A kind of high-efficiency rolling production method of ordinary carbon thin gauge hot-rolled strip

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108284590A (en) * 2017-01-10 2018-07-17 中国科学院宁波材料技术与工程研究所 3D printing consumptive material wire-drawing equipment
CN108284590B (en) * 2017-01-10 2020-07-03 中国科学院宁波材料技术与工程研究所 3D printing consumables drawing equipment
CN112246889A (en) * 2020-09-09 2021-01-22 江苏海洋大学 Method and equipment for cooling steel rolling rod wire through water to strengthen heat exchange
CN115770789A (en) * 2022-12-28 2023-03-10 天津市新天钢联合特钢有限公司 A kind of high-efficiency rolling production method of ordinary carbon thin gauge hot-rolled strip
CN115770789B (en) * 2022-12-28 2025-11-21 天津市新天钢联合特钢有限公司 Efficient rolling production method for plain carbon thin hot rolled strip

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Granted publication date: 20090325

Termination date: 20160623