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CN201218143Y - 1.8-2.4 liter diesel engine cylinder head - Google Patents

1.8-2.4 liter diesel engine cylinder head Download PDF

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Publication number
CN201218143Y
CN201218143Y CNU2008200418563U CN200820041856U CN201218143Y CN 201218143 Y CN201218143 Y CN 201218143Y CN U2008200418563 U CNU2008200418563 U CN U2008200418563U CN 200820041856 U CN200820041856 U CN 200820041856U CN 201218143 Y CN201218143 Y CN 201218143Y
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cylinder head
cylinder
cylinder cover
oil
passage
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王云生
郭威
陆荣荣
高巧
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Anhui Jianghuai Automobile Group Corp
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Anhui Jianghuai Automobile Group Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

The utility model relates to a 1.8 to 2.4-liter diesel engine cylinder cover. The integral cylinder cover is composed of in-line four cylinders, four-valves, a direct-injection and a variable-swirl gas-inlet passage, a swirl gas-inlet passage is arranged at the left side of the gas-inlet side of each cylinder, a neutral gas-inlet passage is arranged at the right side of the gas-inlet side of each cylinder; the four-valves on each cylinder cover are arranged in rhombus; a waste-gas recycling passage is arranged at the rear end of the cylinder cover; each cylinder adopts a diameter-5 cooling water passage and a diameter-6 cooling water passage which are connected to the nose bridge area of the cylinder cover; an oil sprayer installing hole is perpendicularly arranged at the center of the cylinder cover, the center of the oil sprayer hole is 1mm away from the center of the cylinder hole; a heater plug is arranged between the exhaust side of the cylinder cover and a thermal-power face; an oil distributing passage, a main oil passage and five camshaft lubricant passages are also arranged on the cylinder cover; three oil return passages are respectively arranged on each one of the two intake-exhaust sides of the cylinder cover, and the sectional oil-return area can reach 1600mm2. The environment-friendly cylinder cover of the utility model which can effectively lower oil consumption, reduce emission, and improve the performance per liter and the torque per liter can be used as the cylinder cover of a 1.8 to 2.4L-displacement diesel engine, and the emission can meet the standards of EURO-4 and above.

Description

1.8-2.4升柴油发动机缸盖 1.8-2.4 liter diesel engine cylinder head

技术领域 technical field

本实用新型涉及内燃机技术领域,具体说涉及一种柴油发动机的缸盖。The utility model relates to the technical field of internal combustion engines, in particular to a cylinder head of a diesel engine.

背景技术 Background technique

气缸盖的作用是密封气缸套和活塞共同形成的燃烧室空间,承受的机械应力和热应力很大。目前,国内的柴油机大多数喷油系统简单,缸盖气道涡流比较高,排放比较低,给环境带来了很大的影响。随着社会的发展,环保和节能越来越引起人们的重视,柴油机较汽油机有其动力性和经济性的优势,但是在排放性方面较差,因此如何降低柴油机的排放成为人们争相研究的课题。目前比较常用的是采用高压共轨系统,配合合理的气道,实现低涡流比,最终达到低排放的目的。合理的气门(数目、大小)和进、排气道,可以保证高充气效率和较低的制造成本。此类发动机的缸盖的尺寸小,燃烧室形状简单,制造成本低,在不改变水套结构的前提下通过对进气道的局部调整可以获得不同的涡流比和流通系数,满足多种功率范围发动机匹配需要,产品可扩展性强。为了解决冷却与刚度问题,采用钻孔的冷却水道是当前主要技术措施。The role of the cylinder head is to seal the combustion chamber space formed by the cylinder liner and the piston, and it bears a lot of mechanical stress and thermal stress. At present, most domestic diesel engines have simple fuel injection systems, relatively high vortex in the cylinder head air passage, and relatively low emissions, which have brought a great impact on the environment. With the development of society, people pay more and more attention to environmental protection and energy saving. Compared with gasoline engines, diesel engines have advantages in power and economy, but are poor in emissions. Therefore, how to reduce the emissions of diesel engines has become a hot research topic. topic. At present, it is more commonly used to adopt high-pressure common rail system, cooperate with reasonable air passage, realize low swirl ratio, and finally achieve the purpose of low emission. Reasonable air valves (number, size) and intake and exhaust passages can ensure high inflation efficiency and lower manufacturing costs. The size of the cylinder head of this type of engine is small, the shape of the combustion chamber is simple, and the manufacturing cost is low. On the premise of not changing the structure of the water jacket, different swirl ratios and flow coefficients can be obtained through partial adjustment of the intake port to meet various power requirements. The range of engines matches the needs, and the product is highly scalable. In order to solve the problem of cooling and rigidity, the cooling water channel with drilling holes is the main technical measure at present.

发明内容 Contents of the invention

为了满足柴油机欧IV排放的要求,本实用新型提供一种匹配1.8L-2.4L柴油发动机缸盖。In order to meet the diesel engine Euro IV emission requirements, the utility model provides a matching 1.8L-2.4L diesel engine cylinder head.

实现上述目的具体技术方案如下:The concrete technical scheme of realizing the above-mentioned purpose is as follows:

1.8-2.4升柴油发动机缸盖,其形式为直列四缸、四气门、直喷、可变涡流进气道、整体式结构。缸盖毛坯为铝合金铸造,最小壁厚4mm。每缸进气道布置方式是左侧布置一个涡流气道和右侧布置一个中性气道(从发动机进气侧看),使发动机低速涡流比为2.5,高速涡流比为1.7。缸盖每缸4气门成菱形布置。气缸盖后端布置废气再循环(EGR)通道,废气再循环(EGR)通道横穿缸盖进排气两侧。每缸各采用1个Φ5和1个Φ6钻孔将冷却水导入缸盖鼻梁区进行冷却,可使缸盖抗热疲劳性能大幅度提高,对铸造工艺要求大为降低。缸盖中心垂直布置喷油器安装孔,喷油器孔中心距缸孔中心1mm,实现缸内直喷。缸盖结构形式为可装单顶置凸轮轴、16气门和8气门间隙调节器。在缸盖排气侧与火力面间布置电热塞。缸盖上还布置了一根分油道、一根主油道和五根凸轮轴润滑油道,把从机体主油道送来的润滑油引向各运动副。缸盖进排气两侧分别布置三个回油通道,回油截面积可达1600mm2The cylinder head of 1.8-2.4 liter diesel engine is in the form of in-line four-cylinder, four-valve, direct injection, variable swirl intake port, and integral structure. The cylinder head blank is cast from aluminum alloy with a minimum wall thickness of 4mm. The arrangement of the intake port of each cylinder is to arrange a swirl air port on the left side and a neutral air port on the right side (viewed from the engine intake side), so that the low-speed swirl ratio of the engine is 2.5, and the high-speed swirl ratio is 1.7. The cylinder head has 4 valves per cylinder arranged in a diamond shape. The exhaust gas recirculation (EGR) channel is arranged at the rear end of the cylinder head, and the exhaust gas recirculation (EGR) channel crosses the intake and exhaust sides of the cylinder head. Each cylinder adopts one Φ5 and one Φ6 drilling hole to guide the cooling water into the nose bridge area of the cylinder head for cooling, which can greatly improve the thermal fatigue resistance of the cylinder head and greatly reduce the requirements for casting technology. The fuel injector installation hole is arranged vertically in the center of the cylinder head, and the center of the fuel injector hole is 1mm away from the center of the cylinder hole to realize direct injection in the cylinder. The structure of the cylinder head can be equipped with a single overhead camshaft, 16 valves and 8 valve clearance adjusters. The glow plug is arranged between the exhaust side of the cylinder head and the fire surface. An oil distribution passage, a main oil passage and five camshaft lubricating oil passages are also arranged on the cylinder head to guide the lubricating oil sent from the main oil passage of the body to each kinematic pair. Three oil return passages are respectively arranged on the intake and exhaust sides of the cylinder head, and the cross-sectional area of the oil return can reach 1600mm 2 .

缸盖毛坯为铝合金铸造,最小壁厚4mm。The cylinder head blank is cast from aluminum alloy with a minimum wall thickness of 4mm.

缸盖每缸4气门成菱形布置,相对于缸心布置尺寸坐标为IN1:(-25.7,-2.85),IN2:(-3.52,25.5),EX1:(27.58,1.18),EX2:(5.44,-7.23),其中x沿缸盖长度方向,y沿缸盖宽度方向,进气门喉口直径为Φ24.8mm,排气门喉口直径为Φ20.4mm。The cylinder head has 4 valves per cylinder arranged in a diamond shape, and the coordinates relative to the cylinder center are IN1: (-25.7, -2.85), IN2: (-3.52, 25.5), EX1: (27.58, 1.18), EX2: (5.44, -7.23), where x is along the length of the cylinder head, y is along the width of the cylinder head, the diameter of the throat of the intake valve is Φ24.8mm, and the diameter of the throat of the exhaust valve is Φ20.4mm.

本实用新型是一款有效降低油耗,降低排放,提高升功率及升扭矩的环保型气缸盖,可以作为1.8-2.4L排量柴油发动机的气缸盖,排放可适应EURO-4及以上标准。The utility model is an environment-friendly cylinder head that can effectively reduce fuel consumption, reduce emissions, and increase power and torque. It can be used as a cylinder head for a diesel engine with a displacement of 1.8-2.4L, and the emission can meet EURO-4 and above standards.

附图说明 Description of drawings

图1为本发明仰视图。Fig. 1 is a bottom view of the present invention.

图2为本发明俯视图。Fig. 2 is a top view of the present invention.

图3为本发明进气侧视图。Fig. 3 is a side view of the air intake of the present invention.

图4为本发明气门口剖视图。Fig. 4 is a sectional view of the valve of the present invention.

图5为本发明润滑油道剖视图。Fig. 5 is a cross-sectional view of the lubricating oil passage of the present invention.

图6为本发明电热塞剖视图。Fig. 6 is a sectional view of the glow plug of the present invention.

图7为本发明水道钻孔剖视图。Fig. 7 is a cross-sectional view of the borehole of the water channel of the present invention.

在图1-图7中,进气口(IN1)1、进气口(IN2)2、排气口(EX1)3、排气口(EX1)4、回油道5、电热塞6、喷油器7、鼻梁区冷却水孔8、涡流气道9、中性气道10、EGR气道11、进气门喉口12、排气门喉口13、分油道14、凸轮轴润滑油道15、主油道16。In Fig. 1-Fig. 7, air inlet (IN1) 1, air inlet (IN2) 2, exhaust port (EX1) 3, exhaust port (EX1) 4, oil return passage 5, glow plug 6, injector Oiler 7, cooling water hole in nose bridge area 8, swirl air passage 9, neutral air passage 10, EGR air passage 11, intake valve throat 12, exhaust valve throat 13, oil distribution passage 14, camshaft lubricating oil Road 15, main oil passage 16.

具体实施方式Detailed ways

下面结合附图,通过实施例对本实用新型作进一步地说明。Below in conjunction with accompanying drawing, the utility model is further described by embodiment.

实施例:Example:

如图1-7所示,1.8-2.4升柴油发动机缸盖,其形式为直列四缸、四气门、直喷、可变涡流进气道、整体式结构。缸盖毛坯为铝合金铸造,最小壁厚4mm。每缸进气道布置方式是左侧布置一个涡流气道和右侧布置一个中性气道(从发动机进气侧看),使发动机低速涡流比为2.5,高速涡流比为1.7。缸盖每缸4气门成菱形布置,相对于缸心布置尺寸坐标为IN1:(-25.7,-2.85),IN2:(-3.52,25.5),EX1:(27.58,1.18),EX2:(5.44,-7.23),其中x沿缸盖长度方向,y沿缸盖宽度方向,进气门喉口直径为Φ24.8mm,排气门喉口直径为Φ20.4mm。气缸盖后端布置废气再循环(EGR)通道,废气再循环(EGR)通道横穿缸盖进排气两侧。每缸各采用1个Φ5和1个Φ6钻孔将冷却水导入缸盖鼻梁区进行冷却,可使缸盖抗热疲劳性能大幅度提高,对铸造工艺要求大为降低。缸盖中心垂直布置喷油器安装孔,喷油器孔中心距缸孔中心1mm,实现缸内直喷。缸盖结构形式为可装单顶置凸轮轴、16气门和8气门间隙调节器。在缸盖排气侧与火力面间布置电热塞,缸盖上还布置了一根分油道、一根主油道和五根凸轮轴润滑油道,把从机体主油道送来的润滑油引向各运动副,缸盖进排气两侧分别布置三个回油通道,回油截面积可达1600mm2。本发明是一款有效降低油耗,降低排放,提高升功率及升扭矩的环保型气缸盖,可以作为1.8-2.4L排量柴油发动机的气缸盖,排放可适应EURO-4及以上标准。As shown in Figure 1-7, the cylinder head of a 1.8-2.4-liter diesel engine is in the form of an inline four-cylinder, four valves, direct injection, variable swirl inlet, and an integral structure. The cylinder head blank is cast from aluminum alloy with a minimum wall thickness of 4mm. The arrangement of the intake port of each cylinder is to arrange a swirl air port on the left side and a neutral air port on the right side (viewed from the engine intake side), so that the low-speed swirl ratio of the engine is 2.5, and the high-speed swirl ratio is 1.7. The cylinder head has 4 valves per cylinder arranged in a diamond shape, and the coordinates relative to the cylinder center are IN1: (-25.7, -2.85), IN2: (-3.52, 25.5), EX1: (27.58, 1.18), EX2: (5.44, -7.23), where x is along the length of the cylinder head, y is along the width of the cylinder head, the diameter of the throat of the intake valve is Φ24.8mm, and the diameter of the throat of the exhaust valve is Φ20.4mm. The exhaust gas recirculation (EGR) channel is arranged at the rear end of the cylinder head, and the exhaust gas recirculation (EGR) channel crosses the intake and exhaust sides of the cylinder head. Each cylinder adopts one Φ5 and one Φ6 drilling hole to guide the cooling water into the nose bridge area of the cylinder head for cooling, which can greatly improve the thermal fatigue resistance of the cylinder head and greatly reduce the requirements for casting technology. The fuel injector installation hole is arranged vertically in the center of the cylinder head, and the center of the fuel injector hole is 1mm away from the center of the cylinder hole to realize direct injection in the cylinder. The structure of the cylinder head can be equipped with a single overhead camshaft, 16 valves and 8 valve clearance adjusters. The glow plug is arranged between the exhaust side of the cylinder head and the fire surface, and an oil distribution passage, a main oil passage and five camshaft lubricating oil passages are arranged on the cylinder head to transfer the lubricating oil sent from the main oil passage of the body The oil is led to each movement pair, and three oil return passages are arranged on the intake and exhaust sides of the cylinder head respectively, and the cross-sectional area of the oil return can reach 1600mm 2 . The invention is an environment-friendly cylinder head that can effectively reduce fuel consumption, reduce emissions, and increase power per liter and torque per liter. It can be used as a cylinder head for a diesel engine with a displacement of 1.8-2.4L, and the emission can meet EURO-4 and above standards.

Claims (3)

1、1.8-2.4升柴油发动机缸盖,包括直列四缸、四气门、直喷、可变涡流进气道、整体式铝合金铸造缸盖,其特征在于:1. 1.8-2.4 liter diesel engine cylinder head, including in-line four-cylinder, four-valve, direct injection, variable swirl inlet, integral aluminum alloy casting cylinder head, characterized in that: 每缸进气侧左侧布置一个涡流进气道和右侧布置一个中性进气道;A swirl intake port is arranged on the left side of each cylinder intake side and a neutral intake port is arranged on the right side; 缸盖每缸4气门成菱形布置;气缸盖后端布置废气再循环通道,废气再循环通道横穿缸盖进排气两侧;The cylinder head has 4 valves per cylinder arranged in a diamond shape; the exhaust gas recirculation channel is arranged at the rear end of the cylinder head, and the exhaust gas recirculation channel crosses the intake and exhaust sides of the cylinder head; 每缸各采用1个直径Φ5冷却水道和1个直径Φ6冷却水道连接至缸盖鼻梁区;Each cylinder is connected to the nose bridge area of the cylinder head with a cooling water channel with a diameter of Φ5 and a cooling water channel with a diameter of Φ6; 缸盖中心垂直布置喷油器安装孔,喷油器孔中心距缸孔中心1mm;The fuel injector installation hole is vertically arranged in the center of the cylinder head, and the distance between the center of the fuel injector hole and the center of the cylinder hole is 1mm; 在缸盖排气侧与火力面间布置电热塞;Arrange glow plugs between the exhaust side of the cylinder head and the fire surface; 缸盖上还布置了一根分油道、一根主油道和五根凸轮轴润滑油道;An oil distribution passage, a main oil passage and five camshaft lubricating oil passages are arranged on the cylinder head; 缸盖进排气两侧分别布置三个回油通道,回油截面积可达1600mm2Three oil return passages are respectively arranged on the intake and exhaust sides of the cylinder head, and the cross-sectional area of the oil return can reach 1600mm 2 . 2、根据权利要求1所述的1.8-2.4升柴油发动机缸盖,其特征在于:所述缸盖的最小壁厚4mm。2. The cylinder head of a 1.8-2.4 liter diesel engine according to claim 1, wherein the minimum wall thickness of the cylinder head is 4 mm. 3、根据权利要求1所述的1.8-2.4升柴油发动机缸盖,其特征在于:所述缸盖每缸4气门成菱形布置,相对于缸心布置尺寸坐标为IN1:(-25.7,-2.85),IN2:(-3.52,25.5),EX1:(27.58,1.18),EX2:(5.44,-7.23),其中x沿缸盖长度方向,y沿缸盖宽度方向,进气门喉口直径为Φ24.8mm,排气门喉口直径为Φ20.4mm。3. The cylinder head of a 1.8-2.4 liter diesel engine according to claim 1, characterized in that: the cylinder head has four valves per cylinder arranged in a diamond shape, and the size coordinates relative to the cylinder center are IN1: (-25.7, -2.85 ), IN2: (-3.52, 25.5), EX1: (27.58, 1.18), EX2: (5.44, -7.23), where x is along the length direction of the cylinder head, y is along the width direction of the cylinder head, and the throat diameter of the intake valve is Φ24.8mm, the exhaust valve throat diameter is Φ20.4mm.
CNU2008200418563U 2008-07-17 2008-07-17 1.8-2.4 liter diesel engine cylinder head Expired - Lifetime CN201218143Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102235263A (en) * 2010-04-29 2011-11-09 广西玉柴机器股份有限公司 Air cylinder cover for four-valve diesel engine
CN103075267A (en) * 2012-12-27 2013-05-01 重庆长安汽车股份有限公司 Cylinder cover of automobile engine
CN112128009A (en) * 2020-10-30 2020-12-25 广西玉柴机器股份有限公司 An engine oil return structure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102235263A (en) * 2010-04-29 2011-11-09 广西玉柴机器股份有限公司 Air cylinder cover for four-valve diesel engine
CN103075267A (en) * 2012-12-27 2013-05-01 重庆长安汽车股份有限公司 Cylinder cover of automobile engine
CN103075267B (en) * 2012-12-27 2016-02-03 重庆长安汽车股份有限公司 A kind of cylinder cover of automobile engine
CN112128009A (en) * 2020-10-30 2020-12-25 广西玉柴机器股份有限公司 An engine oil return structure

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