CN201202679Y - Suspending impeller shaft flow pump machine - Google Patents
Suspending impeller shaft flow pump machine Download PDFInfo
- Publication number
- CN201202679Y CN201202679Y CNU2008201181729U CN200820118172U CN201202679Y CN 201202679 Y CN201202679 Y CN 201202679Y CN U2008201181729 U CNU2008201181729 U CN U2008201181729U CN 200820118172 U CN200820118172 U CN 200820118172U CN 201202679 Y CN201202679 Y CN 201202679Y
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- permanent magnet
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- Expired - Fee Related
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- 230000005611 electricity Effects 0.000 claims abstract description 7
- 230000001939 inductive effect Effects 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 14
- 230000005389 magnetism Effects 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 229910000976 Electrical steel Inorganic materials 0.000 claims description 2
- 210000003953 foreskin Anatomy 0.000 claims description 2
- 239000011810 insulating material Substances 0.000 claims description 2
- 230000006698 induction Effects 0.000 description 6
- 230000005672 electromagnetic field Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000004134 energy conservation Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007600 charging Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002153 concerted effect Effects 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/068—Battery powered
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Disclosed is a suspended impeller propeller pump which is composed of a stator, a rotor and a control system. Permanent magnetic rings are arranged on the stator and the rotor so as to suspend the rotor in the stator; a ring with a plurality of permanent magnetic poles is fixedly connected at the periphery of the impeller of the rotor, and a gear surrounded by a plurality of insulated covering coils is arranged on the stator, forming electromagnetic poles; the stator and the control system make up a motor which is composed of an electromotor and an engine; and the control system is composed of a rotor position sensor, a controller, an accumulator and a rectifier booster. According to the signal of the position of the gear of the stator with respect to the magnetic poles of the rotor measured by the sensor or the signal of the position of the gear of the stator with respect to the magnetic poles of the rotor determined by an observer, the controller orderly electrifies the coils of the stator of the electromotor by the accumulator, and due to attractive torque and repulsive torque from the electromagnetic poles of the gear of the stator of the electromotor exerted onto the permanent magnetic poles of the rotor, the rotor will rotate to drive the impeller and the engine, and the electricity generated will be stored in the accumulator through the rectifier booster. The suspended impeller propeller pump is energy-saving and environment-friendly.
Description
Technical field
The utility model relates to the Pumps ﹠ Fans technology, particularly a kind of axial-flow pump machine with suspended propeller.
Background technique
Traditional pump or fan, motor are two kinds of separate equipment, and coupling commonly used is linked together work.As Fig. 1, the structural representation that is linked together for a kind of existing bent-tube boiler axial flow pump or fan and motor.The axial flow pump or fan is made up of impeller 1, support 2, bearing 3, curved pipe 4, axle 5, bearing 6, and the axial flow pump or fan is linked together with coupling 7 and motor 8.This pump or fan is at pipeline 4 domestic demand mounting brackets 2, and support 2 and axle 5 convection cells have no small resistance, thereby efficient is not high; Need sealing at bearing 6 places, this sealing is dynamic seal (packing), and the friction of the axle 5 that Sealing is rotated was easily lost efficacy and caused leakage.
As Fig. 2, be the schematic representation of the axial flow pump or fan of another kind of existing conventional.Impeller 9 is directly installed on the axle of motor 12, uses support 11 support fixation motors in straight pipeline 10.Because of the external diameter of motor 12 is bigger than the diameter of the axle 5 of preceding a kind of pump or fan, so the resistance of the support 11 of this pump or fan and motor 12 convection cells is bigger, efficient is lower.
Summary of the invention
The utility model designs a kind of axial-flow pump machine with suspended propeller, is intended to overcome the above-mentioned defective of existing axial flow pump or fan, utilizes permanent magnetism power to make impeller suspended, utilizes electromagnetic energy and permanent magnetism to drive, and realizes efficient, energy-conservation.
The utility model is realized by following technological scheme.
The utility model is made of stator, rotor, control system; Permanent-magnetic clamp is set on rotor, rotor is suspended among the stator; At the fixed annulus that some permanent magnetism magnetic poles are arranged of the impeller periphery of rotor, some teeth that the foreskin coil surrounds that are insulated are arranged on the stator, form electromagnetic pole, described rotor and control system constitute a kind of special machines, it has motor and generator, control system is by rotor-position sensor, controller, storage battery and rectification voltage regulator are formed, controller measures rotor magnetic pole according to sensor, and (visualizer is the hardware of estimation rotor-position and velocity information and the abbreviation that comprises algorithm, and visualizer estimates described rotor-position and speed according to electric current in the described stator coils of motor of input and voltage at the component of setting under the system of coordinates with respect to the position signal of stator tooth or visualizer.Visualizer has mature technique.As sliding mode observer etc.) determine the position signal of rotor magnetic pole with respect to the motor stator tooth, respectively organizing coil for motor stator from the storage battery power taking switches on regularly, then rotor be subjected to because of its permanent-magnet pole the motor stator tooth electromagnetic pole attraction moment and repel moment and rotate, thereby drives impeller, and driving the generator for electricity generation of described motor, the electricity that sends deposits storage battery in through rectification voltage regulator.
Suppose the rotor that the permanent magnetism magnetic pole of the rotor of the motor portion of described motor is made plurality of teeth with pure soft iron is replaced, its working principle is very similar to switched reluctance machines so, disregard loss, the electric energy that switched reluctance machines output energy equals to import, not energy-conservation.And the utility model makes the rotor permanent-magnet pole obtain the repulsion square that electromagnetic pole of corresponding motor stator attracts moment and another electromagnetic pole simultaneously, and gravitation square or repulsion square provide jointly by electromagnetic field and permanent magnetic field; Switched reluctance machines only is the soft iron tooth of its rotor of electromagnetic attracting force of stator tooth, and this gravitation is only provided by electromagnetic field.So the motor output energy of motor of the present utility model is greater than the electric energy of need input.Square being directly proportional of magnetic induction intensity between the electromagnetic pole of the motor stator of motor of the present utility model and the rotor permanent-magnet pole in amount of force and the gap between them, and the superposition value that this magnetic induction intensity value is electromagnetic pole and permanent-magnet pole magnetic induction intensity, if keep this value constant, improve the magnetic induction intensity value of permanent-magnet pole in described gap, reduce the magnetic induction intensity value of electromagnetic pole in described gap equally, then described motor machine output energy value is constant, but reduced the electric energy of required input significantly, energy output input difference becomes big in other words.So the ingenious use permanent magnetism of the utility model physical efficiency, make energy increment, and increment increases substantially with the enhancing of permanent magnetic field, most of outwards output of this value-added energy drives described impeller, fraction is used for described generator for electricity generation, to support described motor operation.
It should still be noted that, electric motor structure of the present utility model and working principle and magneto (detail knowledge can with reference to interrelated data) have substantial different, magneto utilizes the rotary electromagnetic field of stator to interact with the rotor field of containing permanent magnet and drives rotor, be based on electromagnetic induction principle, and motor of the present utility model is based on gravitation between electromagnet and the permanent magnet and repulsion.Permanent magnet motor stator electromagnetic force and rotor permanent magnetism power are big not as of the present utility model to the torque that its rotor produces, reason is that this stator electromagnetic force only produces the gravitation square to rotor, and the rotor permanent-magnet pole of the utility model motor is subjected to the attraction moment and the repulsion moment of the electromagnetic pole of corresponding stator tooth simultaneously.The rotary electromagnetic field of permanent magnet motor stator can induce eddy current and cause energy loss in rotor core and permanent magnet, and eddy current gives birth to heat and work the mischief, and rotary electromagnetic field also can produce hysteresis loss in rotor core.And the magnetic line of force that the stator field of the utility model motor enters rotor is seldom, in rotor induction very weak, so the utility model is energy-conservation significant more than magneto.
For fear of flowing through fluid in the described axial-flow pump machine with suspended propeller, can beat the non magnetic insulated enclosure cylinder of lining at the inwall of stator to the internal corrosion or the wearing and tearing of pump machine stator.
The utility model is a pump, is again blower fan, can do separately pump with or make blower fan usefulness separately, can be as the propulsion device of ship and aircraft; If stator coil is all received rectification voltage regulator, the utility model is exactly wind-driven generator or hydraulic turbine generator or steam turbine generator.
The utility model has following advantage:
1, because impeller suspended in stator, does not need bearing, support, thereby avoided the resistance of convection cell, avoided extra energy loss;
2, since impeller suspended in stator, thereby exempt to lubricate, vibrate little, noise is little, the life-span is long;
3, fully permanent magnetism can be converted to the directly mechanical energy of actual use, the energy that permanent magnetism can be exported significantly rises in value than the energy of importing, thereby the utility model power consumption seldom, and loss is little, and is energy-conservation, and efficient is high, and operating cost is very low;
4, the utility model generation power and drives impeller occur in described control system and rotor simultaneously, and have only movement parts of rotor, and volume is little, and is simple and compact for structure, so reliability is very high, and low cost of manufacture;
5, sealing does not fully have and leaks environmental protection.
Description of drawings
Fig. 1 is the structural representation that a kind of existing bent-tube boiler axial flow pump or fan and motor are linked together;
Fig. 2 is the schematic representation of the axial flow pump or fan of existing another kind of existing conventional;
Fig. 3 is a structural representation of the present utility model;
Fig. 4 is the A-A sectional drawing of Fig. 3;
Fig. 5 is the B-B sectional drawing of Fig. 3;
Fig. 6 is the rotor of Fig. 4 turns over an angle with respect to stator a schematic representation;
Fig. 7 be Fig. 6 rotor forward to its magnetic pole and stator core tooth over against the time schematic representation;
Fig. 8 is the A1-A1 sectional drawing of Fig. 3;
Fig. 9 is the B1-B1 sectional drawing of Fig. 3;
Figure 10 is an another kind of structural representation of the present utility model.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
Show as Fig. 3 to Fig. 5.The utility model is made of stator, rotor, control system.Impeller 29 is fixed in the rotating shaft 18, magnetic guiding loop 38 is consolidated in the periphery of impeller 29, inlaying some cuboid permanent magnets that magnetize along thickness direction or the tile shape permanent magnet 37 that radially magnetizes on the magnetic guiding loop 38 equably, and replace along circumferential adjacent permanent magnets polarity, magnetic inductive block 36 and non magnetic collets 42 are consolidated the outside system spiral chute of non magnetic collets 42 with magnetic guiding loop 38 and permanent magnet 37; The cross-sectional dimension of magnetic inductive block 22, permanent magnet 24, non magnetic collets 43 is identical with magnetic inductive block 36, permanent magnet 37, non magnetic collets 42 successively, the outside system spiral chute of non magnetic collets 43, magnetic inductive block 22 and non magnetic collets 43 are consolidated with magnetic guiding loop 38 and permanent magnet 24; Between magnetic inductive block 36, permanent magnet 37 and magnetic inductive block 22, permanent magnet 24, connect with a non magnetic insulation annulus 39; At the fixed non magnetic insulation annulus 27 in cylindrical, magnetic inductive block 36 and permanent magnet 37 left sides of magnetic guiding loop 38, at the fixed non magnetic insulation annulus 15 in cylindrical, magnetic inductive block 22 and permanent magnet 24 right sides of magnetic guiding loop 38; The fixed outer cone permanent-magnetic clamp 31 that radially magnetizes in the left side of the cylindrical of magnetic guiding loop 38, non magnetic insulation annulus 27, the fixed outer cone permanent-magnetic clamp 16 that radially magnetizes in the right side of the cylindrical of magnetic guiding loop 38, non magnetic insulation annulus 15; At the fixed water conservancy diversion conical ring 30 in the left side of magnetic guiding loop 38 and outer cone permanent-magnetic clamp 31, at the fixed water conservancy diversion conical ring 17 in the right side of magnetic guiding loop 38 and outer cone permanent-magnetic clamp 16; Above-mentioned all parts have been formed rotor of the present utility model.
The inner cone permanent- magnetic clamp 19 and 28 of the stator core 21 and 25 that stator of the present utility model is built up by silicon steel plate, insulating covering coil 20 and 26, little strip permanent magnet 40 and 41, non magnetic insulation annulus 23, radial magnetizing, stator cylinder 13, internal taper hole disk 14 and 32 fixed compositions; Insulating covering coil 20 surrounds the tooth of stator core 21, and insulating covering coil 26 surrounds the tooth of stator core 25; Non magnetic insulation annulus 23 separates coil 20 coils 26; Little strip permanent magnet 40 and 41 length direction be along the axial direction of rotor shaft 18, and be embedded in axisymmetrically among the stator core 25; Described stator direct-axis to and radially septal space surround rotor, and radially like pole is relative with rotor permanent- magnetic clamp 16,31 successively to make stator permanent magnet ring 19,28, guarantees that rotor shaft 18, rotor and stator are coaxial.
Control system of the present utility model is made up of rotor-position sensor (drawing among the figure) visualizer, controller 33, storage battery 34, rectification voltage regulator 35 and connection lead, rectification voltage regulator 35 input ends are connected with stator coil 20, and the terminal of stator coil 26 are connected with controller 33.The modern hardware and software of controller 33 usefulness technology easily realizes.
Show that as Fig. 6 the utility model is in halted state because the attraction between the permanent magnet heteropole, have on the rotor magnetic pole of two permanent magnets 37 and permanent magnet 40 and 41 radially over against.If will start, give stator coil 26 energisings by controller 33, and inner arc pole polarity such as Fig. 6 of each tooth of stator core 25 are shown, so, each magnetic pole of rotor is subjected to the electromagnetism push-and-pull moment (opplied moment of permanent magnet 40 and 41 pairs of rotors is very little) with its contiguous stator core 25 tooth, make rotor forward position shown in Figure 4 clockwise to, at this moment, sensor is passed to controller 33 with this position signal, or design hardware circuit and algorithm determine that the magnetic pole of rotor permanent magnet 37 passes to controller 33 with respect to the position signal of stator core 25 teeth, controller 33 changes the current direction in the stator coil 26 immediately, the polarity of stator core 25 teeth changes simultaneously, show as Fig. 7, produce mutual repulsive force owing to the polarity of the pole polarity of rotor permanent magnet 37 and stator core 25 each tooth is identical, making a concerted effort of the repulsive force that rotor is subjected to is zero, and rotor turns over position shown in Figure 7 according to inertia; Then each magnetic pole of rotor permanent magnet 37 is subjected to again being rotated further with the electromagnetism push-and-pull moment of its contiguous stator core 25 tooth, this process repetitive cycling, and rotor is constantly turned.Rotor will enter fluid back-out wherein as a result.
The utility model rotor magnetic pole also can adopt other structural type.
Before the utility model starts first, must be from outside accumulators 34 chargings.
Embodiment two: show that as Fig. 8 Fig. 9 the utility model stator core 21 and 25 tooth all are made into tooth 44 and tooth 45 with non-magnetic insulating material.
Embodiment three: show as Figure 10.For fear of flowing through fluid in the described axial-flow pump machine with suspended propeller, can beat the non magnetic insulated enclosure cylinder 46 of lining at the inwall of described stator to the internal corrosion or the wearing and tearing of pump machine stator.
Claims (4)
1. an axial-flow pump machine with suspended propeller is characterized in that: be made of stator, rotor, control system; Permanent-magnetic clamp is set on rotor, rotor is suspended among the stator; At the fixed annulus that some permanent magnetism magnetic poles are arranged of the impeller periphery of rotor, some teeth that the foreskin coil surrounds that are insulated are arranged on the stator, form electromagnetic pole, described rotor and control system constitute a kind of special machines, it has motor and generator, control system is by rotor-position sensor, controller, storage battery and rectification voltage regulator are formed, controller measures rotor magnetic pole according to sensor and determines the position signal of rotor magnetic pole with respect to the motor stator tooth with respect to the position signal of stator tooth or design hardware circuit and algorithm, respectively organizing coil for motor stator from the storage battery power taking switches on regularly, then rotor be subjected to because of its permanent-magnet pole the motor stator tooth electromagnetic pole attraction moment and repel moment and rotate, thereby drives impeller, and driving the generator for electricity generation of described motor, the electricity that sends deposits storage battery in through rectification voltage regulator.
2. axial-flow pump machine with suspended propeller according to claim 1, it is characterized in that: impeller (29) is fixed in the rotating shaft (18), magnetic guiding loop (38) is consolidated in the periphery of impeller (29), inlaying some cuboid permanent magnets that magnetize along thickness direction or the tile shape permanent magnet (37) that radially magnetizes on the magnetic guiding loop (38) equably, and replace along circumferential adjacent permanent magnets polarity, magnetic inductive block (36) and non magnetic collets (42) are consolidated the outside system spiral chute of non magnetic collets (42) with magnetic guiding loop (38) and permanent magnet (37); The cross-sectional dimension of magnetic inductive block (22), permanent magnet (24), non magnetic collets (43) is identical with magnetic inductive block (36), permanent magnet (37), non magnetic collets (42) successively, the outside system spiral chute of non magnetic collets (43), magnetic inductive block (22) and non magnetic collets (43) are consolidated with magnetic guiding loop (38) and permanent magnet (24); Between magnetic inductive block (36), permanent magnet (37) and magnetic inductive block (22), permanent magnet (24), connect with a non magnetic insulation annulus (39); Cylindrical, magnetic inductive block (36) and the fixed non magnetic insulation annulus in permanent magnet (37) left side (27) in magnetic guiding loop (38), cylindrical, magnetic inductive block (22) and the fixed non magnetic insulation annulus in permanent magnet (24) right side (15) in magnetic guiding loop (38); At the cylindrical of magnetic guiding loop (38), the fixed outer cone permanent-magnetic clamp (31) that radially magnetizes in left side of non magnetic insulation annulus (27), at the cylindrical of magnetic guiding loop (38), the fixed outer cone permanent-magnetic clamp (16) that radially magnetizes in right side of non magnetic insulation annulus (15); At the fixed water conservancy diversion conical ring in left side (30) of magnetic guiding loop (38) and outer cone permanent-magnetic clamp (31), at the fixed water conservancy diversion conical ring in right side (17) of magnetic guiding loop (38) and outer cone permanent-magnetic clamp (16); Above-mentioned all parts have been formed rotor of the present utility model;
The inner cone permanent-magnetic clamp (19) of the stator core that stator of the present utility model is built up by silicon steel plate (21) and (25), insulating covering coil (20) and (26), little strip permanent magnet (40) and (41), non magnetic insulation annulus (23), radial magnetizing and (28), stator cylinder (13), internal taper hole disk (14) and (32) are fixed forms; Insulating covering coil (20) surrounds the tooth of stator core (21), and insulating covering coil (26) surrounds the tooth of stator core (25); Non magnetic insulation annulus (23) separates coil (20) coil (26); The length direction of little strip permanent magnet (40) and (41) is along the axial direction of rotor shaft (18), and is embedded in axisymmetrically among the stator core (25); Described stator direct-axis to and radially septal space surround rotor, and radially like pole is relative with rotor permanent-magnetic clamp (16), (31) successively to make stator permanent magnet ring (19), (28), guarantees that rotor shaft (18), rotor and stator are coaxial;
Control system of the present utility model is made up of rotor-position sensor or visualizer, controller (33), storage battery (34), rectification voltage regulator (35) and connection lead, rectification voltage regulator (35) input end is connected with stator coil (20), and the terminal of stator coil (26) are connected with controller (33);
The utility model rotor magnetic pole also can adopt other structural type.
3. axial-flow pump machine with suspended propeller according to claim 1 and 2 is characterized in that: the tooth of the utility model stator core (21) and (25) all is made into tooth (44) and tooth (45) with non-magnetic insulating material.
4. axial-flow pump machine with suspended propeller according to claim 1 and 2 is characterized in that: beat lining non magnetic insulated enclosure cylinder (46) at the inwall of described stator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201181729U CN201202679Y (en) | 2008-06-13 | 2008-06-13 | Suspending impeller shaft flow pump machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201181729U CN201202679Y (en) | 2008-06-13 | 2008-06-13 | Suspending impeller shaft flow pump machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201202679Y true CN201202679Y (en) | 2009-03-04 |
Family
ID=40424994
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201181729U Expired - Fee Related CN201202679Y (en) | 2008-06-13 | 2008-06-13 | Suspending impeller shaft flow pump machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201202679Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021139086A1 (en) * | 2020-01-10 | 2021-07-15 | 广东机电职业技术学院 | Rotor and generator using magnetic circuit control, and control system and control method |
| CN116641899A (en) * | 2023-05-06 | 2023-08-25 | 大连理工大学 | A leak-proof shaftless impeller pump with magnetic drive |
-
2008
- 2008-06-13 CN CNU2008201181729U patent/CN201202679Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021139086A1 (en) * | 2020-01-10 | 2021-07-15 | 广东机电职业技术学院 | Rotor and generator using magnetic circuit control, and control system and control method |
| CN116641899A (en) * | 2023-05-06 | 2023-08-25 | 大连理工大学 | A leak-proof shaftless impeller pump with magnetic drive |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090304 |