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CN201201882Y - Electric hoist safety brake - Google Patents

Electric hoist safety brake Download PDF

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Publication number
CN201201882Y
CN201201882Y CNU2008200323370U CN200820032337U CN201201882Y CN 201201882 Y CN201201882 Y CN 201201882Y CN U2008200323370 U CNU2008200323370 U CN U2008200323370U CN 200820032337 U CN200820032337 U CN 200820032337U CN 201201882 Y CN201201882 Y CN 201201882Y
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CN
China
Prior art keywords
ratchet
brake
electric hoist
ring gear
pawl
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2008200323370U
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Chinese (zh)
Inventor
金惠君
蒋冉根
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JIANGYIN KITO CRANE CO Ltd
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JIANGYIN KITO CRANE CO Ltd
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Priority to CNU2008200323370U priority Critical patent/CN201201882Y/en
Application granted granted Critical
Publication of CN201201882Y publication Critical patent/CN201201882Y/en
Anticipated expiration legal-status Critical
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Abstract

本实用新型涉及一种电动葫芦安全制动器,包括制动器外壳(12)以及设置于制动器外壳(12)内的传感器(1)、齿圈(2)、牵引电磁铁(3)、钢丝绳(4)、弹簧(5)、滑轮组件(6)、棘爪(7)、棘轮(8)和制动环(10),所述制动环(10)复合于棘轮(8)内圈,棘轮(8)紧套在电动葫芦的卷筒(9)上;所述齿圈(2)紧靠棘轮(8)固定安装在电动葫芦的卷筒(9)上;所述牵引电磁铁(3)和滑轮组件(6)固定安装在制动器外壳(12)上,棘爪(7)置于棘轮(8)旁侧,棘爪(7)中间铰接在制动器外壳(12)上,牵引电磁铁(3)与钢丝绳(4)一端相连,钢丝绳(4)另一端绕过滑轮组件(6)再与棘爪(7)相连,棘爪(7)与棘轮(8)相配合,所述传感器(1)固定安装在制动器外壳(12)上,并置于齿圈(2)外缘的旁侧,与齿圈(2)外缘保持一定的检测距离,传感器(1)通过导线与牵引电磁铁(3)相连。本实用新型制动灵敏度高、制动安全可靠。

The utility model relates to an electric hoist safety brake, which comprises a brake housing (12), a sensor (1), a ring gear (2), a traction electromagnet (3), a steel wire rope (4), and a sensor (1) arranged in the brake housing (12). Spring (5), pulley assembly (6), pawl (7), ratchet (8) and brake ring (10), the brake ring (10) is compounded on the inner ring of the ratchet (8), and the ratchet (8) Tightly sleeved on the reel (9) of the electric hoist; the ring gear (2) is fixedly installed on the reel (9) of the electric hoist close to the ratchet (8); the traction electromagnet (3) and the pulley assembly (6) Fixedly installed on the brake housing (12), the ratchet (7) is placed beside the ratchet (8), the middle of the ratchet (7) is hinged on the brake housing (12), the traction electromagnet (3) and the wire rope (4) one end is connected, and the other end of the wire rope (4) walks around the pulley assembly (6) and then connects with the pawl (7), and the pawl (7) cooperates with the ratchet (8), and the sensor (1) is fixedly installed on On the brake housing (12), and placed on the side of the outer edge of the ring gear (2), a certain detection distance is kept from the outer edge of the ring gear (2), and the sensor (1) is connected to the traction electromagnet (3) through a wire. The utility model has high braking sensitivity, safe and reliable braking.

Description

电动葫芦安全制动器 Electric hoist safety brake

技术领域 technical field

本实用新型涉及一种电动葫芦安全制动器。属于起重机械的安全装置技术领域。The utility model relates to an electric hoist safety brake. It belongs to the technical field of safety devices for hoisting machinery.

背景技术 Background technique

以往的电动葫芦安全制动器,包括棘轮及与其相配的棘爪和相应的拉动弹簧,棘轮套装在电动葫芦的卷筒上并与卷筒紧配,棘轮边侧设有莲花盘,棘爪后部具有一转轮,工作时棘轮随卷筒以正常速度转动,同时棘爪上的转轮始终保持与莲花盘跟踪外切。当被吊重物带动卷筒突然加速转动时,棘爪上与莲花盘作跟踪相对转动的转轮突然脱离,使转轮摆动,棘爪顶入棘轮并卡住棘轮,从而达到安全制动的目的。在实际制造、使用中,莲花盘加工困难,尺寸较难掌握,制动灵敏度低,如果转轮摆动不到位,棘爪就不能卡住棘轮,上述产品的安全性就无法保证。The previous electric hoist safety brake includes a ratchet, its matching pawl and the corresponding pulling spring. The ratchet is set on the reel of the electric hoist and closely matched with the reel. There is a lotus disc on the side of the ratchet, and a One rotating wheel, when working, the ratchet rotates with the reel at a normal speed, and at the same time, the rotating wheel on the ratchet keeps tracking and circumscribed with the lotus disc all the time. When the hoisted object drives the reel to rotate at a sudden speed, the wheel on the ratchet that tracks and rotates relative to the lotus disc suddenly breaks away, causing the wheel to swing, and the ratchet pushes into the ratchet wheel and blocks the ratchet wheel, so as to achieve safe braking. Purpose. In actual manufacturing and use, the lotus disk is difficult to process, difficult to grasp the size, and low braking sensitivity. If the runner does not swing in place, the pawl will not be able to block the ratchet, and the safety of the above products cannot be guaranteed.

发明内容 Contents of the invention

本实用新型的目的在于克服现有技术中存在的缺点,提供一种制动灵敏度高、安全可靠的电动葫芦安全制动器,从而保证电动葫芦安全制动。The purpose of the utility model is to overcome the shortcomings of the prior art, and provide a safety brake for an electric hoist with high braking sensitivity, safety and reliability, so as to ensure safe braking of the electric hoist.

本实用新型的目的是这样实现的:一种电动葫芦安全制动器,其特征在于所述制动器包括制动器外壳以及设置于制动器外壳内的传感器、齿圈、牵引电磁铁、钢丝绳、弹簧、滑轮组件、棘爪、棘轮和制动环,The purpose of this utility model is achieved as follows: an electric hoist safety brake, which is characterized in that the brake includes a brake housing and a sensor, a ring gear, a traction electromagnet, a wire rope, a spring, a pulley assembly, a ratchet claws, ratchets and brake rings,

所述制动环复合于棘轮内圈,棘轮紧套在电动葫芦的卷筒上;The brake ring is compounded on the inner ring of the ratchet, and the ratchet is tightly sleeved on the reel of the electric hoist;

所述齿圈紧靠棘轮固定安装在电动葫芦的卷筒上;The ring gear is fixedly installed on the reel of the electric hoist close to the ratchet wheel;

所述牵引电磁铁和滑轮组件固定安装在制动器外壳上,棘爪置于棘轮旁侧,棘爪中间铰接在制动器外壳上,牵引电磁铁与钢丝绳一端相连,钢丝绳另一端绕过滑轮组件再与棘爪相连,棘爪与棘轮相配合,The traction electromagnet and the pulley assembly are fixedly installed on the brake housing, the pawl is placed beside the ratchet, the middle of the pawl is hinged on the brake housing, the traction electromagnet is connected to one end of the wire rope, and the other end of the wire rope bypasses the pulley assembly and then connects with the ratchet. The claws are connected, and the pawls cooperate with the ratchet,

所述传感器固定安装在制动器外壳上,并置于齿圈外缘的旁侧,与齿圈外缘保持一定的检测距离,传感器通过导线与牵引电磁铁相连。The sensor is fixedly installed on the brake casing, and placed beside the outer edge of the ring gear, keeping a certain detection distance from the outer edge of the ring gear, and the sensor is connected with the traction electromagnet through a wire.

工作原理working principle

该安全制动器用于当被吊重物加速下坠而无法控制时,传感器通过检测齿圈齿数得到信号(动作齿数的多少可以根据需要调节),传给牵引电磁铁,牵引电磁铁向上动作拉动钢丝绳,从而拉动棘爪的尾部,棘爪顶入棘轮并卡住棘轮,棘轮停止转动,棘轮内圈制动环与卷筒产生磨擦,强行限制卷筒继续转动,从而达到安全制动的目的。The safety brake is used when the hoisted object accelerates and falls uncontrollably, the sensor obtains a signal by detecting the number of teeth of the ring gear (the number of operating teeth can be adjusted according to needs), and transmits it to the traction electromagnet, and the traction electromagnet moves upward to pull the wire rope. Thereby pulling the tail of the ratchet, the ratchet pushes into the ratchet wheel and blocks the ratchet wheel, the ratchet wheel stops rotating, the brake ring of the inner ring of the ratchet wheel rubs against the reel, and the reel is forcibly restricted from continuing to rotate, thereby achieving the purpose of safe braking.

本实用新型的有益效果是:The beneficial effects of the utility model are:

当电动葫芦被吊重物加速下坠而无法控制时,能自动实现安全制动,灵敏度高、可靠性好,从而避免了可能造成的人身伤害和物品毁坏等意外事故,提高了电动葫芦使用的安全性。When the electric hoist is accelerated and falls uncontrollably by heavy objects, it can automatically realize safety braking, with high sensitivity and good reliability, thus avoiding possible accidents such as personal injury and property damage, and improving the safety of the electric hoist. sex.

附图说明 Description of drawings

图1为本实用新型电动葫芦安全制动器的总体结构示意图。Figure 1 is a schematic diagram of the overall structure of the electric hoist safety brake of the utility model.

图中:传感器1、齿圈2、牵引电磁铁3、钢丝绳4、弹簧5、滑轮组件6、棘爪7、棘轮8、卷筒9、制动环10、螺钉11、制动器外壳12。Among the figure: sensor 1, ring gear 2, traction electromagnet 3, wire rope 4, spring 5, pulley assembly 6, pawl 7, ratchet 8, reel 9, brake ring 10, screw 11, brake housing 12.

具体实施方式 Detailed ways

参见图1,本实用新型为一种电动葫芦安全制动器,主要由制动器外壳12以及设置于制动器外壳12内的传感器1、齿圈2、牵引电磁铁3、钢丝绳4、弹簧5、滑轮组件6、棘爪7、棘轮8和制动环10组成。Referring to Fig. 1, the utility model is an electric hoist safety brake, which mainly consists of a brake housing 12 and a sensor 1, a ring gear 2, a traction electromagnet 3, a steel wire rope 4, a spring 5, a pulley assembly 6, Pawl 7, ratchet 8 and brake ring 10 are formed.

所述制动环10用胶水胶于棘轮8内圈,棘轮8分成两半,用螺钉11拧紧套装在电动葫芦的卷筒9上并与卷筒9紧配;The brake ring 10 is glued to the inner ring of the ratchet 8 with glue, and the ratchet 8 is divided into two halves, and screwed with screws 11 to be fitted on the reel 9 of the electric hoist and closely matched with the reel 9;

所述齿圈2紧靠棘轮8固定安装在电动葫芦的卷筒9上;The ring gear 2 is fixedly installed on the reel 9 of the electric hoist close to the ratchet 8;

所述牵引电磁铁3和滑轮组件6固定安装在制动器外壳12上,棘爪7置于棘轮8旁侧,棘爪7中间铰接在制动器外壳12上,牵引电磁铁3与钢丝绳4一端相连,钢丝绳4另一端绕过滑轮组件6再与棘爪7的尾部相连,钢丝绳4另一端与棘爪7的尾部之间嵌置弹簧5,棘爪7与棘轮8相配合,The traction electromagnet 3 and the pulley assembly 6 are fixedly installed on the brake housing 12, the pawl 7 is placed beside the ratchet 8, the middle of the pawl 7 is hinged on the brake housing 12, the traction electromagnet 3 is connected to one end of the steel wire rope 4, and the steel wire rope 4 The other end goes around the pulley assembly 6 and then connects with the tail of the ratchet 7, a spring 5 is embedded between the other end of the wire rope 4 and the tail of the ratchet 7, and the ratchet 7 cooperates with the ratchet 8,

所述传感器1固定安装在制动器外壳12上,并置于齿圈2外缘的旁侧,与齿圈2外缘保持一定的检测距离,传感器1通过导线与牵引电磁铁3相连。The sensor 1 is fixedly installed on the brake housing 12, and placed beside the outer edge of the ring gear 2, keeping a certain detection distance with the outer edge of the ring gear 2, and the sensor 1 is connected with the traction electromagnet 3 through a wire.

Claims (2)

1、一种电动葫芦安全制动器,其特征在于所述制动器包括制动器外壳(12)以及设置于制动器外壳(12)内的传感器(1)、齿圈(2)、牵引电磁铁(3)、钢丝绳(4)、弹簧(5)、滑轮组件(6)、棘爪(7)、棘轮(8)和制动环(10),1. An electric hoist safety brake, characterized in that the brake includes a brake housing (12) and a sensor (1), a ring gear (2), a traction electromagnet (3), and a wire rope arranged in the brake housing (12). (4), spring (5), pulley assembly (6), pawl (7), ratchet (8) and brake ring (10), 所述制动环(10)复合于棘轮(8)内圈,棘轮(8)紧套在电动葫芦的卷筒(9)上;The brake ring (10) is compounded on the inner ring of the ratchet (8), and the ratchet (8) is tightly sleeved on the reel (9) of the electric hoist; 所述齿圈(2)紧靠棘轮(8)固定套装在电动葫芦的卷筒(9)上;The ring gear (2) is fixedly set on the reel (9) of the electric hoist close to the ratchet (8); 所述牵引电磁铁(3)和滑轮组件(6)固定安装在制动器外壳(12)上,棘爪(7)置于棘轮(8)旁侧,棘爪(7)中间铰接在制动器外壳(12)上,牵引电磁铁(3)与钢丝绳(4)一端相连,钢丝绳(4)另一端绕过滑轮组件(6)再与棘爪(7)相连,棘爪(7)与棘轮(8)相配合,The traction electromagnet (3) and the pulley assembly (6) are fixedly installed on the brake housing (12), the pawl (7) is placed beside the ratchet (8), and the middle of the ratchet (7) is hinged on the brake housing (12 ), the traction electromagnet (3) is connected with one end of the wire rope (4), and the other end of the wire rope (4) bypasses the pulley assembly (6) and then connects with the pawl (7), and the pawl (7) is connected with the ratchet (8) Cooperate, 所述传感器(1)固定安装在制动器外壳(12)上,并置于齿圈(2)外缘的旁侧,与齿圈(2)外缘保持一定的检测距离,传感器(1)通过导线与牵引电磁铁(3)相连。The sensor (1) is fixedly installed on the brake housing (12), and is placed beside the outer edge of the ring gear (2), keeping a certain detection distance from the outer edge of the ring gear (2). The sensor (1) passes the wire Connect with traction electromagnet (3). 2、根据权利要求1所述的电动葫芦安全制动器,其特征在于所述钢丝绳(4)另一端与棘爪(7)的尾部之间嵌置弹簧(5)。2. The electric hoist safety brake according to claim 1, characterized in that a spring (5) is embedded between the other end of the wire rope (4) and the tail of the ratchet (7).
CNU2008200323370U 2008-02-29 2008-02-29 Electric hoist safety brake Expired - Fee Related CN201201882Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200323370U CN201201882Y (en) 2008-02-29 2008-02-29 Electric hoist safety brake

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Application Number Priority Date Filing Date Title
CNU2008200323370U CN201201882Y (en) 2008-02-29 2008-02-29 Electric hoist safety brake

Publications (1)

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CN201201882Y true CN201201882Y (en) 2009-03-04

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CNU2008200323370U Expired - Fee Related CN201201882Y (en) 2008-02-29 2008-02-29 Electric hoist safety brake

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108660604A (en) * 2018-05-21 2018-10-16 温州大学瓯江学院 Braider broken wire protecting equipment
CN108910743A (en) * 2018-09-25 2018-11-30 南通力威机械有限公司 A kind of buffer unit of hoist engine
CN111921104A (en) * 2020-08-11 2020-11-13 湖南翰坤实业有限公司 Launching mechanism and high-rise escape equipment
CN112374409A (en) * 2020-11-23 2021-02-19 陈洁 Hoist engine for material lift is used in building site construction
CN113562641A (en) * 2021-08-05 2021-10-29 河南东起机械有限公司 Novel lifting mechanism
CN115123955A (en) * 2022-06-20 2022-09-30 武汉船用机械有限责任公司 Automatic intermittent damping braking device and braking method for crane
CN118529649A (en) * 2024-07-12 2024-08-23 八达机电股份有限公司 Micro electric hoist with magnetic brake
CN119469297A (en) * 2025-01-17 2025-02-18 江苏鑫华禹测控技术有限公司 An electromagnetic water meter with quick docking and installation function

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108660604A (en) * 2018-05-21 2018-10-16 温州大学瓯江学院 Braider broken wire protecting equipment
CN108660604B (en) * 2018-05-21 2019-07-30 温州大学瓯江学院 Braider broken wire protecting equipment
CN108910743A (en) * 2018-09-25 2018-11-30 南通力威机械有限公司 A kind of buffer unit of hoist engine
CN111921104A (en) * 2020-08-11 2020-11-13 湖南翰坤实业有限公司 Launching mechanism and high-rise escape equipment
CN112374409A (en) * 2020-11-23 2021-02-19 陈洁 Hoist engine for material lift is used in building site construction
CN113562641A (en) * 2021-08-05 2021-10-29 河南东起机械有限公司 Novel lifting mechanism
CN115123955A (en) * 2022-06-20 2022-09-30 武汉船用机械有限责任公司 Automatic intermittent damping braking device and braking method for crane
CN118529649A (en) * 2024-07-12 2024-08-23 八达机电股份有限公司 Micro electric hoist with magnetic brake
CN119469297A (en) * 2025-01-17 2025-02-18 江苏鑫华禹测控技术有限公司 An electromagnetic water meter with quick docking and installation function

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Granted publication date: 20090304

Termination date: 20110229