CN201201354Y - Adhesive bonder - Google Patents
Adhesive bonder Download PDFInfo
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- CN201201354Y CN201201354Y CNU2008200289346U CN200820028934U CN201201354Y CN 201201354 Y CN201201354 Y CN 201201354Y CN U2008200289346 U CNU2008200289346 U CN U2008200289346U CN 200820028934 U CN200820028934 U CN 200820028934U CN 201201354 Y CN201201354 Y CN 201201354Y
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Abstract
本实用新型公开了一种涂胶粘片机,包括纸基片旋转盘架、钢片旋转盘架、钢片抓取机构、盘架定位机构、纸基片左上料筒、纸基片右上料筒、纸基片左推进机构、纸基片右推进机构,钢片上料筒、钢片推进机构、涂胶机构、压紧盘和片托;纸基片旋转盘架上均布有四个工位,钢片旋转盘架固联有四个钢片抓取机构,并通过钢片旋转盘架上的定位机构定位,机架上固连有涂胶机构;纸基片旋转盘架和钢片旋转盘架分别通过轴承连接在机架上,钢片旋转盘架上始终有一个钢片抓取机构与纸基片旋转盘架上的第二工位重合。由于采用纸基片旋转盘架和钢片旋转盘架结构设计,实现了环状片的涂胶、粘片工作一次完成,生产效率由现有技术的60片/小时提高到300片/小时。
The utility model discloses an adhesive film sticking machine, which comprises a paper substrate rotating disk frame, a steel sheet rotating disk frame, a steel sheet grabbing mechanism, a disk frame positioning mechanism, a paper substrate upper left feeding cylinder, and a paper substrate feeding material on the right. tube, paper base sheet left push mechanism, paper base sheet right push mechanism, steel sheet feeding cylinder, steel sheet push mechanism, glue coating mechanism, pressing plate and sheet support; The steel sheet rotating frame is fixedly connected with four steel sheet grabbing mechanisms, which are positioned by the positioning mechanism on the steel sheet rotating frame, and the frame is fixedly connected with a glue coating mechanism; the paper substrate rotating frame and the steel sheet The rotating disk frames are respectively connected to the frame through bearings, and there is always a steel sheet grabbing mechanism on the steel sheet rotating disk frame which coincides with the second station on the paper substrate rotating disk frame. Due to the structural design of the paper substrate rotating disk frame and the steel sheet rotating disk frame, the gluing and bonding of the annular sheet is completed at one time, and the production efficiency is increased from 60 pieces/hour in the prior art to 300 pieces/hour.
Description
技术领域 technical field
本实用新型涉及一种涂胶粘片机,特别是用于纸基摩擦片生产过程中的涂胶粘片机。The utility model relates to an adhesive coating machine, in particular to an adhesive coating machine used in the production process of paper-based friction discs.
背景技术 Background technique
公知的小型环片特别是环型摩擦片的涂胶粘片工作靠人工完成。人工涂胶粘片不仅粘接质量差,工作效率低下,粘接质量的稳定性也无法保障。即使借助于一些简单的涂胶装置或粘片工装完成环片涂胶粘片的部分工作,但涂胶与粘片环节分离,小型环片的涂胶粘片效率只有60片/小时,且涂胶粘片的质量不能彻底改善。Known small ring discs, especially the gluing and adhesive sheet work of annular friction discs, are completed manually. Manually coated adhesive sheets not only have poor bonding quality, but also low work efficiency, and the stability of bonding quality cannot be guaranteed. Even with the help of some simple gluing devices or gluing tooling to complete part of the work of gluing and gluing ring pieces, the gluing and gluing links are separated, and the gluing and gluing efficiency of small ring pieces is only 60 pieces/hour, and the coating The quality of the adhesive sheet cannot be completely improved.
发明内容 Contents of the invention
为了克服现有技术小型环片涂胶粘片效率低、质量差的不足,本实用新型提供一种涂胶粘片机。通过纸基片旋转盘架和钢片旋转盘架结构设计,可以使两个旋转盘架间竭性的逆时针同步旋转,将小型环片的涂胶、粘片工作一次完成,可以提高小型环片的粘接效率和粘接质量。In order to overcome the disadvantages of low efficiency and poor quality of the prior art for small-sized ring film adhesive film bonding, the utility model provides an adhesive film adhesive film machine. Through the structural design of the paper substrate rotating disk frame and the steel sheet rotating disk frame, the two rotating disk frames can be rotated counterclockwise synchronously, and the glue coating and bonding work of the small ring sheet can be completed at one time, which can improve the small ring Sheet bonding efficiency and bonding quality.
本实用新型解决其技术问题所采用的技术方案:一种涂胶粘片机,包括控制箱、机架、伺服电机,其特点是还包括纸基片旋转盘架、钢片旋转盘架、钢片抓取机构、盘架定位机构、纸基片左上料筒、纸基片右上料筒、纸基片左推进机构、纸基片右推进机构,钢片上料筒、钢片推进机构、涂胶机构、压紧盘和片托;所述的纸基片旋转盘架上均布有四个工位,时钟9点钟位置为第一工位,6点钟位置为第二工位,3点钟位置为第三工位,12点钟位置为第四工位,每个工位处各放置一个片托;所述的钢片旋转盘架中心线相互垂直方向固联有四个钢片抓取机构,并通过钢片旋转盘架上的四个盘架定位机构对钢片旋转盘架转动过程中需要停留的工作位置进行定位,钢片旋转盘架右侧的机架上固连有涂胶机构;在纸基片旋转盘架第一工位左侧固连有纸基片左上料筒和纸基片左推进机构,在纸基片旋转盘架第三工位右侧固连有纸基片右上料筒和纸基片右推进机构,在钢片旋转盘架中心线与纸基片左右推进机构垂直方向固连有钢片上料筒和钢片推进机构;纸基片旋转盘架和钢片旋转盘架分别通过推力轴承连接在机架上,气缸支撑板固连于机架的上部,纸基片旋转盘架和钢片旋转盘架的旋转轴相互平行;钢片旋转盘架上始终有一个钢片抓取机构与纸基片旋转盘架上的第二工位重合,钢片旋转盘架位于纸基片旋转盘架的上方,用于将涂过胶的环状钢片与环状纸基片叠放;伺服电机通过蜗轮蜗杆减速机构与钢片旋转盘架连接,并通过同步带与纸基片旋转盘架连接;固连在气缸支撑板上压紧盘位于纸基片旋转盘架第三工位片托的正上方,用于将叠放在同一片托中的环状纸基片与环状钢片压紧、整平。The technical solution adopted by the utility model to solve the technical problems: a glue-coating machine, including a control box, a frame, and a servo motor, and is characterized in that it also includes a paper substrate rotating disk frame, a steel sheet rotating disk frame, a steel sheet Sheet grabbing mechanism, rack positioning mechanism, paper substrate upper left barrel, paper substrate upper right barrel, paper substrate left push mechanism, paper substrate right push mechanism, steel sheet upper barrel, steel sheet push mechanism, glue coating Mechanism, pressing plate and sheet support; there are four stations evenly distributed on the paper substrate rotating disk frame, the position at 9 o’clock is the first station, the position at 6 o’clock is the second station, and the position at 3 o’clock is the second station. The clock position is the third station, and the 12 o'clock position is the fourth station. A sheet holder is placed at each station; the center lines of the steel sheet rotating disc racks are fixedly connected with four steel sheet grabs in a direction perpendicular to each other. take-up mechanism, and use the four frame positioning mechanisms on the steel sheet rotary frame to locate the working position that needs to stay during the rotation of the steel sheet rotary frame. The frame on the right side of the steel sheet rotary frame is fixed with a Adhesive mechanism; on the left side of the first station of the paper substrate rotary frame, there is a paper substrate upper left feeding cylinder and a paper substrate left propulsion mechanism, and on the right side of the third station of the paper substrate rotary frame, there is a paper The upper right feeding cylinder of the substrate and the right propulsion mechanism of the paper substrate are fixedly connected with the steel sheet upper feeding cylinder and the steel sheet propulsion mechanism in the vertical direction between the center line of the steel sheet rotating disk frame and the left and right pushing mechanism of the paper substrate; the paper substrate rotating disk frame and the paper substrate rotating disk frame and The steel sheet rotating trays are respectively connected to the frame through thrust bearings, and the cylinder support plate is fixedly connected to the upper part of the frame. The rotation axes of the paper substrate rotating tray and the steel sheet rotating tray are parallel to each other; There is always a steel sheet grabbing mechanism that coincides with the second station on the paper substrate rotating disk frame, and the steel sheet rotating disk frame is located above the paper substrate rotating disk frame, and is used to combine the glued ring steel sheet with the paper substrate rotating disk frame. The ring-shaped paper substrates are stacked; the servo motor is connected to the steel sheet rotating frame through the worm gear reduction mechanism, and is connected to the paper substrate rotating frame through the synchronous belt; Directly above the sheet holder at the third station of the rotating disk frame, it is used for pressing and leveling the ring-shaped paper base sheet and the ring-shaped steel sheet stacked in the same sheet holder.
本实用新型的有益效果是:由于采用纸基片旋转盘架和钢片旋转盘架结构设计,达到了两个旋转盘架间竭性的逆时针同步旋转的目的,实现了小型环片的涂胶、粘片工作一次完成,提高了小型环片的粘接效率和粘接质量,生产效率由现有技术的60片/小时提高到300片/小时。The beneficial effects of the utility model are: due to the structural design of the paper base sheet rotating disk frame and the steel sheet rotating disk frame, the purpose of the counterclockwise synchronous rotation between the two rotating disk frames is achieved, and the coating of small rings is realized. The work of gluing and bonding is completed at one time, which improves the bonding efficiency and bonding quality of small ring sheets, and the production efficiency is increased from 60 pieces/hour in the prior art to 300 pieces/hour.
下面结合附图和实施例对本实用新型作详细说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.
附图说明 Description of drawings
图1是本实用新型涂胶粘片机结构图。Fig. 1 is the structural diagram of the glue coating machine of the present invention.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是图1中盘架定位机构的放大图。FIG. 3 is an enlarged view of the rack positioning mechanism in FIG. 1 .
图4是采用本实用新型涂胶粘片机粘贴的钢片与环状纸基片位置示意图。Fig. 4 is a schematic diagram of the position of the steel sheet and the ring-shaped paper substrate pasted by the adhesive sheet bonding machine of the utility model.
图中,1-控制箱,2-纸基片左上料筒,3-气缸支撑板,4-钢片抓取机构,5-盘架定位机构,51-滚珠,52-伸缩弹簧,53-弹簧环座,6-钢片旋转盘架,61-锥形孔,7-纸基片旋转盘架,8-纸基片右上料筒,9-纸基片右推进机构,10-涂胶机构,11-机架,12-伺服电机,13-纸基片左推进机构,14-环状纸基片,15-压紧盘,16-钢片上料筒,17-钢片推进机构,18-环状钢片,19-片托。In the figure, 1-control box, 2-upper left material barrel of paper substrate, 3-cylinder support plate, 4-steel sheet grabbing mechanism, 5-disc positioning mechanism, 51-ball, 52-telescopic spring, 53-spring Ring seat, 6-steel sheet rotating disk frame, 61-tapered hole, 7-paper substrate rotating disk frame, 8-paper substrate upper right feeding cylinder, 9-paper substrate right propulsion mechanism, 10-gluing mechanism, 11-Frame, 12-Servo motor, 13-Left paper substrate propulsion mechanism, 14-Ring paper substrate, 15-Press disc, 16-Steel sheet upper barrel, 17-Steel sheet propulsion mechanism, 18-Ring Shaped steel sheet, 19-piece holder.
具体实施方式 Detailed ways
参照图1~4,本实用新型包括机架11、纸基片旋转盘架7、钢片旋转盘架6、钢片抓取机构4、盘架定位机构5、纸基片左上料筒2、纸基片右上料筒8、纸基片左推进机构13、纸基片右推进机构9,钢片上料筒16、钢片推进机构17、涂胶机构10、压紧盘15、片托19、伺服电机12和控制箱1。所述的纸基片旋转盘架7上均布有四个工位,时钟9点钟位置为第一工位,6点钟位置为第二工位,3点钟位置为第三工位,12点钟位置为第四工位,每个工位处各放置一个片托19。所述的钢片旋转盘架6中心线相互垂直方向固联有四个钢片抓取机构4,并通过钢片旋转盘架6上的四个盘架定位机构5对钢片旋转盘架6转动过程中需要停留的工作位置进行精确定位。盘架定位机构5包括滚珠51、伸缩弹簧52和弹簧环座53,滚珠51在伸缩弹簧52压力作用下沉至弹簧环座53的下端,并始终与钢片旋转盘架6的上表面接触。当钢片旋转盘架6在伺服电机12的带动下,旋转至四个工位其中某一个工位时,滚珠51沉入钢片旋转盘架6上对应的锥形孔61中,表示钢片旋转盘架6已精确停留在该工位处。在纸基片旋转盘架7第一工位左侧固连有纸基片左上料筒2和纸基片左推进机构13,在纸基片旋转盘架7第三工位右侧固连有纸基片右上料筒8和纸基片右推进机构9,在钢片旋转盘架6中心线与纸基片左右推进机构垂直方向固连有钢片上料筒16和钢片推进机构17。纸基片旋转盘架7和钢片旋转盘架6分别通过推力轴承连接在机架11上,气缸支撑板3固连于机架11的上部,纸基片旋转盘架7和钢片旋转盘架6的旋转轴相互平行。钢片旋转盘架每次转动的停留位置,始终有一个钢片抓取机构4与纸基片旋转盘架7上的第二工位重合,钢片旋转盘架6位于纸基片旋转盘架7的上方,因此,在此工位处,可以实现将涂过胶环状钢片与环状纸基片的叠放。伺服电机12通过蜗轮蜗杆减速机构带动钢片旋转盘架6转动,并通过同步带将运动传递给纸基片旋转盘架7,以保证两旋转盘架同步转动。固连在气缸支撑板3上压紧盘15位于纸基片旋转盘架7第三工位片托19的正上方,在气缸的作用下,压紧盘15可以将叠放在同一片托中的环状纸基片14与环状钢片18紧压在一起,并整平。在纸基片旋转盘架7第四工位正下方的机架11上固连有顶料气缸,用来将完成涂胶粘贴的环片合体从片托19中顶出。在钢片旋转盘架6右侧的机架上固连有涂胶机构10。Referring to Figures 1 to 4, the utility model includes a
工作过程中,通过控制箱1控制伺服电机12,实现纸基片旋转盘架7和钢片旋转盘架6间竭性地逆时针同步旋转,两旋转盘架每次转动90°。一个工作循环中,首先由钢片推进机构17将一个环状钢片18从钢片上料筒16中推至钢片旋转盘架6上钢片抓取机构4正下方的片托19中,由钢片抓取机构4抓取环状钢片18;再由钢片旋转盘架6转动将环状钢片18送至涂胶位置,由涂胶机构10对环状钢片18进行双面涂胶。与此同时,纸基片左推进机构13将一个环状纸基片14从纸基片左上料筒2中推至纸基片旋转盘架7第一工位的片托19中,纸基片旋转盘架7转动将环状纸基片14送至纸基片旋转盘架7的第二工位处。由于纸基片旋转盘架7和钢片旋转盘架6同步旋转,此时,涂过胶的环状钢片18也被钢片旋转盘架6带至纸基片旋转盘架7第二工位的正上方,气缸动作,将涂过胶的环状钢片18叠放入纸基片旋转盘架7第二工位处已放有一环状纸基片14的片托19中;然后,纸基片旋转盘架7转动将单面粘有环状纸基片14的环状钢片18送至纸基片旋转盘架7的第三工位处,由纸基片右推进机构9将另一个环状纸基片14从纸基片右上料筒8中推至纸基片旋转盘架7第三工位的片托19中,并叠放于单面已粘有一环状纸基片14的环状钢片18上,并由压紧盘15将环状纸基片14与环状钢片18压紧、整平;然后,纸基片旋转盘架7继续随钢片旋转盘架6转动,将双面粘有环状纸基片14的环片合体送至纸基片旋转盘架7的第四工位处,由顶料气缸将完成粘贴的环片合体从片托19中顶出,完成一个环形钢片双面粘贴纸基片的工作。During the working process, the
可以控制纸基片推进机构,只让纸基片左推进机构13或者纸基片右推进机构9单独工作,控制涂胶机构10,仅对环状钢片18下表面或者上表面涂胶,以实现环状纸基片14在环状钢片18上的单面粘贴。The paper substrate propulsion mechanism can be controlled, and only the
经测试,采用本实用新型涂胶粘片机每小时可生产双面纸基摩擦片约300片。After testing, the utility model can produce about 300 pieces of double-sided paper-based friction sheets per hour by adopting the adhesive sheet bonding machine of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200289346U CN201201354Y (en) | 2008-04-25 | 2008-04-25 | Adhesive bonder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200289346U CN201201354Y (en) | 2008-04-25 | 2008-04-25 | Adhesive bonder |
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| Publication Number | Publication Date |
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| CN201201354Y true CN201201354Y (en) | 2009-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2008200289346U Expired - Lifetime CN201201354Y (en) | 2008-04-25 | 2008-04-25 | Adhesive bonder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016150058A1 (en) * | 2015-03-23 | 2016-09-29 | 京东方科技集团股份有限公司 | Chip on film attaching apparatus |
-
2008
- 2008-04-25 CN CNU2008200289346U patent/CN201201354Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016150058A1 (en) * | 2015-03-23 | 2016-09-29 | 京东方科技集团股份有限公司 | Chip on film attaching apparatus |
| US9936586B2 (en) | 2015-03-23 | 2018-04-03 | Boe Technology Group Co., Ltd. | Attaching apparatus for chip-on-films |
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