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CN201201039Y - Casting device for large hollow steel ingot with low segregation - Google Patents

Casting device for large hollow steel ingot with low segregation Download PDF

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CN201201039Y
CN201201039Y CNU2008200131099U CN200820013109U CN201201039Y CN 201201039 Y CN201201039 Y CN 201201039Y CN U2008200131099 U CNU2008200131099 U CN U2008200131099U CN 200820013109 U CN200820013109 U CN 200820013109U CN 201201039 Y CN201201039 Y CN 201201039Y
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steel
ingot
steel plate
steel ingot
casting device
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傅排先
康秀红
夏立军
李殿中
李依依
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Institute of Metal Research of CAS
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Abstract

本实用新型涉及大型空心钢锭的铸造技术,具体地说是一种低偏析大型空心钢锭的铸造装置。它适用于250吨以下,各种材质、各种型号和规格的大型空心钢锭制造过程。该铸造装置设有下底盘、上底盘、钢锭模、内芯体,上底盘置于下底盘上,上底盘顶部:外圈设置钢锭模,内圈设置两层钢板互相嵌套形成的空心钢锭内芯体,内芯体为外层钢板、内层钢板互相嵌套构成的同心圆筒,外层钢板、内层钢板之间有空隙,钢锭模与内芯体之间的型腔形成空心钢锭。采用本实用新型使大型空心钢锭制造过程中芯子不易取出、内芯体变形问题得到了解决,同时缓解了大型空心钢锭偏析问题。

The utility model relates to the casting technology of a large hollow steel ingot, in particular to a casting device for a large hollow steel ingot with low segregation. It is suitable for the manufacturing process of large hollow steel ingots of various materials, models and specifications below 250 tons. The casting device is equipped with a lower chassis, an upper chassis, a steel ingot mold, and an inner core body. The upper chassis is placed on the lower chassis. The core body, the inner core body is a concentric cylinder formed by nesting the outer steel plate and the inner steel plate, there is a gap between the outer steel plate and the inner steel plate, and the cavity between the ingot mold and the inner core body forms a hollow steel ingot. The utility model solves the problems that the core is not easy to take out and the inner core body is deformed in the manufacturing process of the large hollow steel ingot, and at the same time alleviates the problem of segregation of the large hollow steel ingot.

Description

一种低偏析大型空心钢锭的铸造装置 Casting device for large hollow steel ingot with low segregation

技术领域 technical field

本实用新型涉及大型空心钢锭的铸造技术,具体地说是一种低偏析大型空心钢锭的铸造装置。它适用于250吨以下,各种材质、各种型号和规格的大型空心钢锭制造过程。The utility model relates to the casting technology of a large hollow steel ingot, in particular to a casting device for a large hollow steel ingot with low segregation. It is suitable for the manufacturing process of large hollow steel ingots of various materials, models and specifications below 250 tons.

背景技术 Background technique

大型加氢反应器、核电主管道、管模等空心锻件用量在不断加大。尤其化工和能源工业上所用的大型空心锻件近几年的需求量在成倍增长,而利用空心钢锭锻造大型空心锻件,可以起到事半功倍的效果,因此大型空心钢锭的需求量有增无减。我国大型空心钢锭的制造水平不高,产量还很有限,大型空心钢锭市场呈现了供不应求状态。The amount of hollow forgings such as large-scale hydrogenation reactors, nuclear power main pipelines, and pipe molds is increasing. In particular, the demand for large hollow forgings used in the chemical and energy industries has doubled in recent years, and the use of hollow steel ingots to forge large hollow forgings can achieve twice the result with half the effort, so the demand for large hollow steel ingots continues unabated. The manufacturing level of large hollow steel ingots in my country is not high, and the output is still very limited. The market for large hollow steel ingots is in short supply.

世界上超大型空心钢锭制造的企业主要有法国的克鲁索公司和日本川崎公司,克鲁索公司已经成功浇注了200吨空心钢锭,生产的空心钢锭主要用来生产加氢反应器,而川崎公司成功浇注了250吨空心钢锭,生产的空心钢锭主要用来生产大型管模等锻件。In the world, companies manufacturing super-large hollow steel ingots mainly include French Crusoe Company and Japanese Kawasaki Company. Crusoe Company has successfully poured 200 tons of hollow steel ingots. The hollow steel ingots produced are mainly used to produce hydrogenation reactors, while Kawasaki Company has successfully poured 200 tons of hollow steel ingots. The company has successfully poured 250 tons of hollow steel ingots, which are mainly used to produce forgings such as large pipe molds.

大型空心钢锭的制造难点主要在于钢锭偏析位置和偏析程度的控制。大型钢锭都存在偏析问题,所有的偏析都使钢锭组织和成分变得不均匀。微观偏析在锻造过程有的可以消除,有的可能减轻,而宏观偏析在锻造过程中不能消除,严重影响锻件质量。偏析产生的一个主要原因是钢锭凝固时间长,低熔点物质富集造成的,同时杂质元素偏也加剧了主元素的偏析,使钢锭的偏析程度加大。空心钢锭由于采用了钢锭模和芯子同时冷却的方法,所以钢锭的偏析程度较小,但偏析存在位置的控制仍然需要研究。The difficulty in manufacturing large hollow steel ingots mainly lies in the control of the segregation position and segregation degree of the steel ingot. Segregation problems exist in large steel ingots, and all segregation makes the structure and composition of steel ingots uneven. Some micro-segregation can be eliminated in the forging process, and some may be alleviated, while the macro-segregation cannot be eliminated in the forging process, which seriously affects the quality of forgings. One of the main causes of segregation is the long solidification time of the steel ingot and the enrichment of low melting point substances. At the same time, the segregation of impurity elements also aggravates the segregation of the main elements, which increases the degree of segregation of the steel ingot. Since the hollow steel ingot adopts the method of simultaneous cooling of the steel ingot mold and the core, the degree of segregation of the steel ingot is small, but the control of the position of segregation still needs to be studied.

有些企业采用实心钢锭锻造空心锻件,实心钢锭的A型偏析带在锻造空心锻件时不容易去除,偏析带恰好处在空心件的内表面上,而大型空心锻件的主要工作面往往是内表面,这就影响了锻件的使用。某些空心锻件需要在内表面上进行不锈钢堆焊,由于锻件内表面杂质元素或碳元素偏析严重,给焊接工序带来很大困难。如果杂质元素过高,即使不锈钢堆焊工艺完成了,堆焊层在使用过程中,也容易剥落,影响部件使用寿命。采用空心钢锭锻造空心件,可以保证锻件内表面不出现偏析现象,减少焊接难度,提高部件使用寿命。Some enterprises use solid steel ingots to forge hollow forgings. The A-type segregation zone of solid steel ingots is not easy to remove when forging hollow forgings. The segregation zone is just on the inner surface of the hollow forgings, and the main working surface of large hollow forgings is often the inner surface. This affects the use of forgings. Some hollow forgings require stainless steel surfacing welding on the inner surface. Due to the serious segregation of impurity elements or carbon elements on the inner surface of the forging, it brings great difficulties to the welding process. If the impurity elements are too high, even if the stainless steel surfacing process is completed, the surfacing layer will easily peel off during use, which will affect the service life of the components. Using hollow steel ingots to forge hollow parts can ensure that the inner surface of the forging does not appear segregation phenomenon, reduce welding difficulty and improve the service life of parts.

一些大型关键空心锻件,设计公司要求必须用空心钢锭锻造完成。并且要求空心钢锭的偏析必须远离钢锭的内表面,尤其是特大型钢锭在锻造过程中,偏析带随着锻造的进行,向内表面移动,如果钢锭的偏析带离内表面不够远,在锻造过程中,仍然会露出表面。所以控制钢锭偏析位置是空心钢锭生产的又一关键。For some large key hollow forgings, the design company requires that they must be forged with hollow steel ingots. And it is required that the segregation of the hollow steel ingot must be far away from the inner surface of the steel ingot, especially during the forging process of a super-large steel ingot, the segregation zone moves to the inner surface as the forging progresses, if the segregation zone of the steel ingot is not far enough from the inner surface, during the forging process , the surface will still be exposed. Therefore, controlling the segregation position of steel ingot is another key to the production of hollow steel ingot.

在这种情况下,本实用新型采用计算机模拟技术,首先预测了偏析可能存在的位置,再利用大风量冷却技术、钢结构嵌套芯成孔技术、金属液早期覆盖技术、气体保护注流技术等有效地控制了偏析位置和偏析程度,开发的空心钢锭制备新技术使制造低偏析大型空心钢锭成为了可能。In this case, the utility model adopts computer simulation technology, first predicts the possible location of segregation, and then uses large air volume cooling technology, steel structure nested core hole forming technology, metal liquid early covering technology, gas protection injection technology The segregation position and degree of segregation have been effectively controlled, and the new hollow steel ingot preparation technology has made it possible to manufacture large hollow steel ingots with low segregation.

实用新型内容Utility model content

本实用新型的目的在于提供一种低偏析大型空心钢锭的铸造装置,使大型空心钢锭制造过程中芯子不易取出、内芯体变形问题得到了解决,同时缓解了大型空心钢锭偏析问题,使空心钢锭偏析位置得到了控制。The purpose of this utility model is to provide a casting device for large hollow steel ingot with low segregation, so that the core is not easy to take out and the deformation of the inner core body is solved during the manufacturing process of large hollow steel ingot, and at the same time the problem of segregation of large hollow steel ingot is alleviated, so that the hollow The segregation position of steel ingot has been controlled.

本实用新型的技术方案是:The technical scheme of the utility model is:

一种低偏析大型空心钢锭的铸造装置,该铸造装置设有下底盘、上底盘、钢锭模、内芯体,上底盘置于下底盘上,上底盘顶部:外圈设置钢锭模,内圈设置两层钢板互相嵌套形成的空心钢锭内芯体,内芯体为外层钢板、内层钢板互相嵌套构成的同心圆筒,外层钢板、内层钢板之间有空隙,钢锭模与内芯体之间的型腔形成空心钢锭。A casting device for large hollow steel ingots with low segregation. The casting device is equipped with a lower chassis, an upper chassis, a steel ingot mold, and an inner core body. The upper chassis is placed on the lower chassis. The inner core body of the hollow steel ingot is formed by nesting two layers of steel plates. The inner core body is a concentric cylinder formed by nesting the outer steel plate and the inner steel plate. There is a gap between the outer steel plate and the inner steel plate. The ingot mold and the inner The cavity between the cores forms a hollow ingot.

所述的低偏析大型空心钢锭的铸造装置,内层钢板内侧与气体通入管道连通,外层钢板和内层钢板之间的空隙与内层钢板内侧相通。In the casting device for large hollow steel ingots with low segregation, the inside of the inner steel plate communicates with the gas inlet pipe, and the gap between the outer steel plate and the inner steel plate communicates with the inner side of the inner steel plate.

所述的低偏析大型空心钢锭的铸造装置,内芯体的外层钢板5~25mm厚,内层钢板5~25mm厚,钢板之间空隙5~60mm,钢板之间由钢管支撑,钢管4~60根,钢管直径5~50mm。In the casting device for large hollow steel ingots with low segregation, the outer steel plate of the inner core body is 5-25 mm thick, the inner steel plate is 5-25 mm thick, the gap between the steel plates is 5-60 mm, the steel plates are supported by steel pipes, and the steel pipes are 4-25 mm thick. 60 pieces, the diameter of the steel pipe is 5-50mm.

所述的低偏析大型空心钢锭的铸造装置,钢锭模与内芯体之间的型腔中悬挂放于包装袋中的覆盖剂。In the casting device for a large hollow steel ingot with low segregation, the covering agent placed in a packaging bag is suspended in the cavity between the steel ingot mold and the inner core body.

所述的低偏析大型空心钢锭的铸造装置,覆盖剂分装4~6袋,均匀地悬于钢锭模内,覆盖剂分两层悬挂,第一层接近于下底面,第二层接近于冒口,覆盖剂离型腔底面300~500mm高。In the casting device of the low-segregation large-scale hollow steel ingot, the covering agent is divided into 4 to 6 bags and suspended evenly in the steel ingot mold. The covering agent is suspended in two layers, the first layer is close to the bottom surface, and the second layer is close to the Mouth, the covering agent is 300-500mm high from the bottom surface of the cavity.

所述的低偏析大型空心钢锭的铸造装置,还设有浇注系统,浇注系统由浇口杯、直浇道、横浇道、内浇道构成,下底盘开设横浇道,上底盘开设与横浇道相通的内浇道,浇口杯通过直浇道连至横浇道。The casting device for large hollow steel ingots with low segregation is also provided with a gating system. The gating system is composed of a sprue cup, a sprue, a runner, and an inner runner. The lower chassis is provided with a runner, and the upper chassis is provided with a horizontal The sprue is connected to the sprue, and the sprue cup is connected to the runner through the sprue.

所述的低偏析大型空心钢锭的铸造装置,浇口杯顶部设置氩气通入管道,氩气通入管道为环形气体保护罩,气体保护罩内侧开通气孔,外侧与气源通过进气管相连。In the casting device for large hollow steel ingots with low segregation, an argon gas inlet pipe is arranged on the top of the sprue cup, and the argon gas inlet pipe is an annular gas protection cover. Air holes are opened inside the gas protection cover, and the outside is connected to the gas source through the intake pipe.

所述的低偏析大型空心钢锭的铸造装置,钢锭模与内芯体之间的型腔顶部冒口周围放置保温板。In the casting device for a large hollow steel ingot with low segregation, a thermal insulation board is placed around the riser at the top of the cavity between the steel ingot mold and the inner core body.

本实用新型低偏析大型空心钢锭的制造方法主要是指在低偏析大型空心钢锭制备过程中,采用了钢结构嵌套芯成孔技术、大风量冷却技术、金属液早期覆盖技术和气体保护注流技术,控制了偏析产生的位置和程度。The manufacturing method of the utility model low-segregation large-scale hollow steel ingot mainly refers to that in the preparation process of the low-segregation large-scale hollow steel ingot, the steel structure nested core hole-forming technology, large air volume cooling technology, metal liquid early covering technology and gas protection injection flow are adopted. Technology controls the location and degree of segregation.

1、钢结构嵌套芯成孔技术1. Steel structure nested core hole forming technology

(1)技术特点:主要采用两层钢板互相嵌套形成空心钢锭内芯体。在钢锭的浇注和凝固过程中,内芯体处在钢锭中心,形成钢锭中心孔。(1) Technical features: Two layers of steel plates are mainly used to nest each other to form the inner core body of a hollow steel ingot. During the pouring and solidification process of the steel ingot, the inner core body is in the center of the steel ingot to form the central hole of the steel ingot.

(2)结构特点:内芯体是由内外层钢板圆筒组成,内外层钢板圆筒是两个大小不等的同心圆筒,内层钢板嵌在外层钢板之中,钢板之间有一定间隙,钢板之间空隙5~60m,钢板之间用钢管支撑。内外层钢板均与钢管焊接在一起,组成圆筒形内芯体。其中外层钢板5~25mm厚,内层钢板5~25mm厚,支撑钢管4~60根,钢管直径5~50mm。内层钢板筒上端面用钢板封口,上端面开通气孔,压缩空气从上端面通气孔进入,从下面由内外层钢板之间排出,形成一个开放回路。(2) Structural features: the inner core body is composed of inner and outer steel plate cylinders, the inner and outer steel plate cylinders are two concentric cylinders of different sizes, the inner steel plate is embedded in the outer steel plate, and there is a certain gap between the steel plates , The gap between the steel plates is 5-60m, and the steel plates are supported by steel pipes. The inner and outer steel plates are welded together with steel pipes to form a cylindrical inner core. Among them, the outer steel plate is 5-25mm thick, the inner steel plate is 5-25mm thick, and there are 4-60 supporting steel pipes with a diameter of 5-50mm. The upper end of the inner steel plate cylinder is sealed with a steel plate, and an air hole is opened on the upper end, and the compressed air enters through the air hole on the upper end, and is discharged from the bottom through the inner and outer steel plates, forming an open circuit.

(3)主要作用:浇注过程中内芯体外层钢板与金属液接触,起激冷作用,抵抗钢水的热冲击。内层钢板中间通压缩空气,压缩空气通过内外层钢板之间的间隙对外层钢板进行冷却,降低外层钢板温度,保持外层钢板强度和刚度。内层钢板起输送压缩空气和支撑作用,钢管主要起支撑作用。(3) Main function: During the pouring process, the steel plate on the outer layer of the inner core is in contact with the molten metal, which acts as a chill and resists the thermal shock of the molten steel. Compressed air passes through the middle of the inner steel plate, and the compressed air cools the outer steel plate through the gap between the inner and outer steel plates, reduces the temperature of the outer steel plate, and maintains the strength and rigidity of the outer steel plate. The inner steel plate plays the role of conveying compressed air and supporting, and the steel pipe mainly plays the role of supporting.

(4)使用方法:内芯体制造完成后,与钢锭模、上底盘、下底盘组装在一起,构成空心钢锭型腔。内芯体固定在上底盘上,钢锭模套在内芯体外侧,两者保持同心。浇注过程中,钢水在内芯体和钢锭模之间凝固,形成空心钢锭。(4) How to use: After the inner core is manufactured, it is assembled with the steel ingot mold, upper chassis and lower chassis to form a hollow steel ingot cavity. The inner core is fixed on the upper chassis, and the steel ingot mold is set on the outside of the inner core, and the two are kept concentric. During pouring, molten steel solidifies between the inner core and the ingot mold to form a hollow ingot.

2、大风量冷却技术2. Large air volume cooling technology

(1)技术特点:在钢锭浇注过程中,利用压缩空气通过内芯体对空心钢锭进行冷却。在冷却过程中,有大量压缩空气通过内芯体,将钢锭导出热量带走。通过控制压缩空气的压力和强度,来调节冷却能力,从而控制钢锭的凝固过程。(1) Technical features: During the pouring process of the steel ingot, the hollow steel ingot is cooled by compressed air through the inner core body. During the cooling process, a large amount of compressed air passes through the inner core body, and the heat is taken away from the steel ingot. By controlling the pressure and strength of the compressed air, the cooling capacity is adjusted to control the solidification process of the steel ingot.

(2)主要作用:大风量可以使整个内芯体的气体回路存在较大压力,使气体与内芯体外层钢板内表面有较强接触,增加换热强度,加大气体的冷却作用。另外,大量的气体从内芯体中流过,保证了内芯体中气体温度不会升的过高,也有力于增加气体冷却能力。(2) Main function: The large air volume can make the gas circuit of the entire inner core body have a greater pressure, so that the gas has a strong contact with the inner surface of the outer layer steel plate of the inner core, increase the heat exchange intensity, and increase the cooling effect of the gas. In addition, a large amount of gas flows through the inner core body, which ensures that the temperature of the gas in the inner core body will not rise too high, and also effectively increases the cooling capacity of the gas.

(3)使用方法:在浇注过程中,完成浇注之后,开始通入压缩空气;压缩空气的压力0.2~0.8MPa,气体通入量50~400m3/min,通气时间为2~8h。在通入压缩空气过程中,可以对内芯体外层钢板温度进行跟踪,如果发现外层钢板温度过低,可以减小风量,如果温度升高,则加大风量。(3) How to use: During the pouring process, after the pouring is completed, the compressed air is introduced; the pressure of the compressed air is 0.2-0.8MPa, the gas intake is 50-400m 3 /min, and the ventilation time is 2-8h. In the process of feeding compressed air, the temperature of the outer steel plate of the inner core can be tracked. If the temperature of the outer steel plate is found to be too low, the air volume can be reduced, and if the temperature rises, the air volume can be increased.

3、金属液早期覆盖技术3. Early metal liquid covering technology

(1)技术特点:金属液早期覆盖技术是将覆盖剂放在预定位置,当金属液进入型腔后,第一时间将金属液表面均匀地覆盖上覆盖剂,起到保护钢水和净化钢水的作用。(1) Technical features: The early covering technology of molten metal is to place the covering agent at a predetermined position. When the molten metal enters the cavity, the surface of the molten metal will be evenly covered with the covering agent at the first time to protect and purify the molten steel. effect.

(2)主要作用:将覆盖剂均匀悬挂在空心钢锭型腔中,当钢水进入型腔后,覆盖剂受热自动落下,盖在金属液面上,对金属液起到保护作用。覆盖剂保护钢水不受氧化的同时,对钢水还有净化作用,钢水中夹杂物上浮,与覆盖剂中保护渣结合,进入保护渣,使钢水纯净度提高。(2) Main function: evenly suspend the covering agent in the cavity of the hollow steel ingot. When the molten steel enters the cavity, the covering agent will automatically fall when heated and cover the surface of the molten metal to protect the molten metal. While the covering agent protects the molten steel from oxidation, it also has a purification effect on the molten steel. The inclusions in the molten steel float up, combine with the mold slag in the covering agent, and enter the mold slag, so that the purity of the molten steel is improved.

(3)使用方法:覆盖剂可以分两层悬挂,第一层接近于下底面,第二层接近于冒口,当金属液进入型腔时,第一层覆盖剂首选起到保护作用;当金属液继续上升时,表面覆盖剂随金属液沿钢锭模内壁不断向下运动,表层覆盖剂逐渐被消耗掉,这时钢水热量使上层覆盖剂落下,继续保护钢水不受氧化。(3) How to use: The covering agent can be suspended in two layers, the first layer is close to the bottom surface, and the second layer is close to the riser. When the molten metal enters the cavity, the first layer of covering agent is the first choice to play a protective role; when When the molten metal continues to rise, the surface covering agent moves downward along with the molten metal along the inner wall of the ingot mould, and the surface covering agent is gradually consumed. At this time, the heat of the molten steel causes the upper layer of covering agent to fall to continue to protect the molten steel from oxidation.

4、气体保护注流技术4. Gas protection injection technology

(1)技术特点:高温金属液在浇注过程中与空气大面积接触,容易发生二次氧化。而气体保护技术是利用惰性气将金属液流和空气隔开,减少金属液与空气的接触,从而控制金属液的氧化。(1) Technical features: The high-temperature molten metal is in contact with the air in a large area during the pouring process, which is prone to secondary oxidation. The gas protection technology uses inert gas to separate the molten metal flow from the air, reducing the contact between the molten metal and the air, thereby controlling the oxidation of the molten metal.

(2)主要作用:气体保护罩是个环形罩,其内侧开有多个出气孔,外侧与进气管相联,利用气体保护罩可以使惰性气体更集中在金属液流周围,减少空气流动对保护气体的影响。利用保护罩将金属液流罩住后,在保护罩中通入惰性气体,惰性气体形成气体层,将金属液流包在其中,就起到了防止金属液氧化的作用。(2) Main function: The gas protection cover is an annular cover with multiple air outlets on the inside and connected to the intake pipe on the outside. The use of the gas protection cover can make the inert gas more concentrated around the molten metal flow, reducing the impact of air flow on the protection Effect of gas. After the metal liquid flow is covered by a protective cover, an inert gas is introduced into the protective cover, and the inert gas forms a gas layer, and the metal liquid flow is wrapped in it, thereby preventing oxidation of the metal liquid.

(3)使用方法:浇注开始前,将气体保护罩放在浇口杯上,使气体保护罩与浇包的浇口同心。浇注开始后,通过进气管向气体保护罩中通入惰性气体,惰性气体通过出气小孔均匀排出,在金属液流周围形成气体保护层。(3) How to use: Before pouring, put the gas shield on the sprue cup so that the gas shield is concentric with the gate of the ladle. After the pouring starts, the inert gas is introduced into the gas shield through the inlet pipe, and the inert gas is evenly discharged through the gas outlet holes, forming a gas protective layer around the metal liquid flow.

本实用新型中,空心钢锭指的是30~250吨的大型空心钢锭。In the utility model, the hollow steel ingot refers to a large hollow steel ingot of 30 to 250 tons.

本实用新型具有如下有益效果:The utility model has the following beneficial effects:

1.本实用新型适用于250吨以下各级别、各种型号和的大型空心钢锭的制造过程,可以利用该技术进行大型空心钢锭的开发。1. This utility model is suitable for the manufacturing process of large hollow steel ingots of various grades, models and types below 250 tons, and this technology can be used for the development of large hollow steel ingots.

2.本实用新型采用了大风量冷却技术、钢结构嵌套芯成孔技术,使大型空心钢锭制造过程中芯子不易取出、内芯体变形问题得到了解决,同时缓解了大型空心钢锭偏析问题,使空心钢锭偏析位置得到了控制,保证了铸造工艺的可操作性,控制了钢锭偏析位置,降低了缩孔、疏松缺陷,提高了空心钢锭利用率。2. The utility model adopts large air volume cooling technology and steel structure nested core forming technology, which makes it difficult to take out the core and the deformation of the inner core during the manufacture of large hollow steel ingots, and at the same time alleviates the problem of segregation of large hollow steel ingots , so that the segregation position of the hollow steel ingot is controlled, the operability of the casting process is guaranteed, the segregation position of the steel ingot is controlled, the shrinkage cavity and loose defects are reduced, and the utilization rate of the hollow steel ingot is improved.

3.本实用新型采用金属液早期覆盖技术、气体保护注流技术,使大型空心钢锭在浇注过程中,保证了钢锭充型平稳,减少了二次氧化夹杂,提高了钢锭的纯净度,扩大了空心钢锭的应用范围,使空心钢锭在更多企业生产成为可能。3. The utility model adopts the early metal liquid covering technology and the gas protection injection technology, so that the large hollow steel ingot can be filled smoothly during the pouring process, the secondary oxidation inclusion is reduced, the purity of the steel ingot is improved, and the The application range of hollow steel ingots makes it possible for hollow steel ingots to be produced in more enterprises.

附图说明: Description of drawings:

图1低偏析大型空心钢锭的铸造装置示意图;Fig. 1 is a schematic diagram of a casting device for a large hollow steel ingot with low segregation;

其中:1—下底盘;2—上底盘;3—钢锭模;4—覆盖剂;5—外层钢板;6—内层钢板;7—保温板;8—气体通入管道;9—金属液;10—氩气通入管道;11—浇口杯;12—直浇道;13—横浇道;14—内浇道。Among them: 1—lower chassis; 2—upper chassis; 3—steel ingot mold; 4—covering agent; 5—outer steel plate; 6—inner steel plate; 7—insulation board; 8—gas inlet pipe; 9—metal liquid ; 10—argon gas into the pipeline; 11—sprue cup; 12—sprue; 13—runner; 14—inner sprue.

图2凝固过程中温度场模拟结果图;Fig. 2 Simulation results of temperature field during solidification;

图3缩孔分布模拟结果图;Fig. 3 simulation results of shrinkage cavity distribution;

图4采用本实用新型方法制备的毛坯。Fig. 4 adopts the blank prepared by the method of the utility model.

具体实施方式 Detailed ways

下面结合附图及实施例详述本实用新型。Describe the utility model in detail below in conjunction with accompanying drawing and embodiment.

如图1所示,本实用新型的铸造装置包括下底盘1、上底盘2、钢锭模3、覆盖剂4、外层钢板5、内层钢板6、保温板7、气体通入管道8、金属液9、氩气通入管道10、浇口杯11、直浇道12、横浇道13、内浇道14,上底盘2置于下底盘1上,上底盘2顶部:外圈设置钢锭模3,内圈设置两层钢板互相嵌套形成的空心钢锭内芯体,内芯体为外层钢板5、内层钢板6互相嵌套构成的同心圆筒,外层钢板5、内层钢板6之间有空隙,钢锭模3与内芯体之间的型腔形成空心钢锭,钢锭模3与内芯体之间的型腔顶部冒口周围放置保温板7。浇注系统由浇口杯11、直浇道12、横浇道13、内浇道14构成,下底盘1开设横浇道13,上底盘2开设与横浇道13相通的内浇道14,浇口杯11通过直浇道12连至横浇道13,浇口杯11顶部设置氩气通入管道10,金属液9依次通过浇口杯11、直浇道12、横浇道13、内浇道14进入型腔,进行充型。As shown in Figure 1, the casting device of the present invention includes a lower chassis 1, an upper chassis 2, an ingot mold 3, a covering agent 4, an outer steel plate 5, an inner steel plate 6, a heat preservation plate 7, a gas inlet pipe 8, a metal Liquid 9, argon gas inlet pipe 10, sprue cup 11, sprue 12, runner 13, ingate 14, upper chassis 2 is placed on lower chassis 1, top of upper chassis 2: steel ingot mold is set on the outer ring 3. The inner ring is provided with a hollow steel ingot inner core body formed by nesting two layers of steel plates. The inner core body is a concentric cylinder formed by nesting outer steel plates 5 and inner steel plates 6. The outer steel plates 5 and the inner steel plates 6 There is a gap between them, the cavity between the steel ingot mold 3 and the inner core body forms a hollow steel ingot, and the insulation board 7 is placed around the riser at the top of the cavity between the steel ingot mold 3 and the inner core body. The gating system is composed of sprue cup 11, sprue 12, runner 13, and ingate 14. The lower chassis 1 is provided with a runner 13, and the upper chassis 2 is provided with an ingate 14 communicating with the runner 13. The sprue 11 is connected to the runner 13 through the sprue 12, and the top of the sprue 11 is provided with an argon gas inlet pipe 10, and the molten metal 9 passes through the sprue cup 11, the sprue 12, the runner 13, and the inflow Road 14 enters the mold cavity for filling.

内芯体的外层钢板5~25mm厚,内层钢板5~25mm厚,钢板之间空隙5~60mm,钢板之间由钢管支撑,钢管4~60根,钢管直径5~50mm。The outer steel plate of the inner core body is 5-25mm thick, the inner steel plate is 5-25mm thick, the gap between the steel plates is 5-60mm, and the steel plates are supported by steel pipes. There are 4-60 steel pipes with a diameter of 5-50mm.

内层钢板6内侧与气体通入管道8连通,压缩空气通过气体通入管道8进入内层钢板6,采用压缩空气对内芯体进行空冷,压缩空气从内芯体中间的内层钢板6进入,内层钢板筒上端面用钢板封口,钢板上端面开通气孔,压缩空气从上端面通气孔进入,从下面由内外层钢板之间排出,形成一个开放回路。压缩空气从外层钢板5和内层钢板6之间喷出,起到冷却芯子外套的作用。压缩空气的压力0.2~0.8MPa,气体通入量50~400m3/min,通气时间为2~8h。The inner side of the inner steel plate 6 communicates with the gas inlet pipe 8, the compressed air enters the inner steel plate 6 through the gas inlet pipe 8, and the inner core body is air-cooled by compressed air, and the compressed air enters from the inner steel plate 6 in the middle of the inner core body , The upper end of the inner steel plate cylinder is sealed with a steel plate, the upper end of the steel plate is ventilated, the compressed air enters through the vent hole on the upper end, and is discharged from the bottom between the inner and outer steel plates, forming an open circuit. Compressed air is ejected from between the outer steel plate 5 and the inner steel plate 6 to cool the outer layer of the core. The pressure of the compressed air is 0.2~0.8MPa, the gas flow rate is 50~400m 3 /min, and the ventilation time is 2~8h.

钢锭模3与内芯体之间的型腔中悬挂放于包装袋中的覆盖剂4,在金属液浇注之前,将覆盖剂4悬挂在钢锭模3内,在金属液上升过程中,由金属液热量将覆盖剂包装袋熔化,使覆盖剂尽早地均匀地撒在金属液面上,保证金属液表面不被氧化。覆盖剂分装4~6袋,均匀地悬于钢锭模内,覆盖剂分两层悬挂,第一层接近于下底面,第二层接近于冒口,覆盖剂离型腔底面300~500mm高。The covering agent 4 placed in the packaging bag is suspended in the cavity between the ingot mold 3 and the inner core body. Before the molten metal is poured, the covering agent 4 is suspended in the ingot mold 3. During the rising process of the molten metal, the metal The heat of the liquid melts the packaging bag of the covering agent, so that the covering agent can be evenly sprinkled on the surface of the molten metal as early as possible to ensure that the surface of the molten metal is not oxidized. The covering agent is divided into 4-6 bags, and evenly suspended in the ingot mold. The covering agent is suspended in two layers. The first layer is close to the bottom surface, and the second layer is close to the riser. The covering agent is 300-500mm high from the bottom of the cavity. .

浇口杯11顶部设置氩气通入管道10,氩气通入管道10为环形气体保护罩,其内侧开通气孔,外侧与气源通过进气管相连。在浇注过程中,使金属液流从环形气体保护罩的圆环套中心流过,氩气从圆环套外侧入口通入,由内侧多个出口吹出,在钢液流周围形成气体保护层,就达到了保护金属液流,防止氧化的作用。The top of the sprue cup 11 is provided with an argon gas inlet pipe 10, which is an annular gas shield with air holes on the inside and connected to the gas source through the inlet pipe on the outside. During the pouring process, the molten metal flow flows through the center of the ring sleeve of the annular gas protection cover, the argon gas enters from the outer inlet of the ring sleeve, and is blown out from multiple outlets on the inner side, forming a gas protective layer around the molten steel flow. It achieves the effect of protecting the metal liquid flow and preventing oxidation.

实施例1Example 1

如图1所示,浇注金属液重量40吨,浇注速度每5吨/分钟,材质25号钢。As shown in Figure 1, the weight of poured molten metal is 40 tons, the pouring speed is 5 tons per minute, and the material is No. 25 steel.

本实用新型的实施情况如下:采用金属液面气体保护技术、平稳充型浇注系统设计技术、先进的计算机模拟技术等进行了工艺设计,主要采用了大风量冷却技术、钢结构嵌套芯成孔技术、金属液早期覆盖技术、气体保护注流技术等。The implementation of the utility model is as follows: the process design is carried out by adopting the gas protection technology of the metal liquid surface, the design technology of the smooth filling pouring system, and the advanced computer simulation technology. technology, metal liquid early covering technology, gas protection injection technology, etc.

先进的计算机模拟技术保证了工艺设计的合理性,采用钢结构嵌套芯成孔技术和大风量冷却技术,使钢锭完成了顺序凝固,并且控制了偏析位置。The advanced computer simulation technology ensures the rationality of the process design. The steel structure nested core hole forming technology and the large air volume cooling technology are used to complete the sequential solidification of the steel ingot and control the segregation position.

本实施例中,外层钢板15mm厚,内层钢板5mm厚,两层钢板之间空隙15mm,钢板之间由钢管支撑,钢管20根,钢管直径15mm。In this embodiment, the outer steel plate is 15 mm thick, the inner steel plate is 5 mm thick, the gap between the two steel plates is 15 mm, and the steel plates are supported by steel pipes. 15mm.

本实施例中,压缩空气的压力0.3MPa,气体通入量100m3/min,通气时间为8h。In this embodiment, the pressure of the compressed air is 0.3 MPa, the gas flow rate is 100 m 3 /min, and the ventilation time is 8 hours.

第一次浇注顺利成功,钢水上升平稳,没有卷气现象。总体吹压缩空气8小时,采用本实用新型方法制备的毛坯,所生产的大型空心钢锭锻造成管模锻件,形成的空心件经探伤没有超标缺陷,完全符合探伤标准。The first pouring was successful, the molten steel rose steadily, and there was no entrainment phenomenon. After blowing compressed air for 8 hours, the blank prepared by the method of the utility model is used to forge the large hollow steel ingot into a pipe die forging.

如图2所示,凝固过程中,温度场模拟结果表明:空心钢锭锭身凝固时间为4.5h,钢锭完全凝固时间为6h,空心钢锭温度分布均匀,钢锭发生顺序凝固,有利于钢锭的本身金属液不缩。As shown in Figure 2, during the solidification process, the simulation results of the temperature field show that the solidification time of the hollow steel ingot is 4.5 hours, the complete solidification time of the steel ingot is 6 hours, the temperature distribution of the hollow steel ingot is uniform, and the sequential solidification of the steel ingot is beneficial to the metal of the steel ingot. Liquid does not shrink.

如图3所示,缩孔分布模拟结果表明:钢锭的缩孔、疏松主要集中在冒口中,冒口的尺寸以及选用的保温材料符合要求,钢锭的疏松主要分布在钢锭冒口的中间部位这与空心钢锭毛胚(图4)一致说明很好的控制钢锭缺陷位置。As shown in Figure 3, the simulation results of shrinkage cavity distribution show that the shrinkage cavity and porosity of the steel ingot are mainly concentrated in the riser, the size of the riser and the selected insulation material meet the requirements, and the porosity of the steel ingot is mainly distributed in the middle part of the riser of the steel ingot. It is consistent with the hollow steel ingot blank (Fig. 4), indicating that the defect location of the steel ingot is well controlled.

本实用新型中,“平稳充型浇注系统设计技术”可参见中国发明专利申请(公开号:CN1552542A),提及的一种无气隙平稳充型浇注设计方法及所用浇注系统。In the present utility model, "stable filling pouring system design technology" can refer to the Chinese invention patent application (publication number: CN1552542A), which mentions a non-air gap stable filling pouring design method and the pouring system used.

本实用新型中,采用计算机模拟手段合理地设计了钢锭模具、浇注系统。“计算机模拟技术”可参见:中国发明专利申请(公开号:CN 1388444A)提及的一种铸件充型过程模拟方法。以及,中国发明专利申请(公开号:CN 1631579A)提及的一种可视化铸造方法。以及,中国发明专利申请(公开号:CN1597180A)提及的一种铸钢支承辊整体铸造方法。In the utility model, a steel ingot mold and a pouring system are rationally designed by means of computer simulation. "Computer simulation technology" can be found in: a method for simulating the filling process of castings mentioned in the Chinese invention patent application (publication number: CN 1388444A). And, a visual casting method mentioned in the Chinese invention patent application (publication number: CN 1631579A). And, a kind of integral casting method of cast steel support roll mentioned in Chinese invention patent application (publication number: CN1597180A).

实施例2Example 2

如图1所示,浇注金属液重量43吨,浇注速度每分钟7吨/分钟,材质25号钢。As shown in Figure 1, the weight of poured molten metal is 43 tons, the pouring speed is 7 tons per minute, and the material is No. 25 steel.

本实用新型的实施情况如下:仍然采用采用金属液面气体保护技术、平稳充型浇注系统设计技术、先进的计算机模拟技术等进行了工艺设计,主要采用了大风量冷却技术、钢结构嵌套芯成孔技术、金属液早期覆盖技术、气体保护注流技术等。The implementation of the utility model is as follows: the process design is still carried out by adopting the metal liquid surface gas protection technology, the design technology of the smooth filling pouring system, and the advanced computer simulation technology, mainly adopting the large air volume cooling technology, the steel structure nested core Pore forming technology, early metal liquid covering technology, gas protection injection technology, etc.

本实施例中,外层钢板25mm厚,内层钢板25mm厚,两层钢板之间空隙60mm,钢板之间由钢管支撑,钢管30根,钢管直径50mm。In this embodiment, the outer steel plate is 25 mm thick, the inner steel plate is 25 mm thick, the gap between the two steel plates is 60 mm, and the steel plates are supported by steel pipes. 50mm.

本实施例中,压缩空气的压力0.8MPa,气体通入量400m3/min,通气时间为5h。In this embodiment, the pressure of the compressed air is 0.8MPa, the gas flow rate is 400m 3 /min, and the ventilation time is 5h.

第二次浇注顺利成功,在规定的时间内,完成了浇注。并按要求进行了大风量冷却,所生产的大型空心钢锭锻造成管模锻件,锻件经探伤没有发现超标缺陷,符合探伤标准。The second pouring was successful, and the pouring was completed within the stipulated time. The large-scale hollow steel ingots produced were forged into pipe die forgings according to the requirements. No defects beyond the standard were found in the forgings after flaw detection, which met the flaw detection standards.

实施例3Example 3

如图1所示,浇注金属液重量45吨,浇注速度每分钟6吨,材质25号钢。As shown in Figure 1, the weight of poured molten metal is 45 tons, the pouring speed is 6 tons per minute, and the material is No. 25 steel.

本实用新型的实施情况如下:仍然采用金属液面气体保护技术、平稳充型浇注系统设计技术、先进的计算机模拟技术等进行了工艺设计,主要采用了钢结构嵌套芯成孔技术、大温差冷却技术、窄间隙型砂技术、下注分散浇口引流技术,厚大底盘强制冷却技术等。The implementation of the utility model is as follows: the process design is still carried out by using the metal liquid surface gas protection technology, the design technology of the smooth filling pouring system, and the advanced computer simulation technology, and mainly adopts the technology of forming holes with steel structure nested cores, large temperature difference Cooling technology, narrow gap molding sand technology, pouring dispersed gate drainage technology, thick and large chassis forced cooling technology, etc.

本实施例中,外层钢板20mm厚,内层钢板10mm厚,两层钢板之间空隙30mm,钢板之间由钢管支撑,钢管6根,钢管直径30mm。In this embodiment, the outer steel plate is 20 mm thick, the inner steel plate is 10 mm thick, the gap between the two steel plates is 30 mm, and the steel plates are supported by steel pipes. 30mm.

本实施例中,压缩空气的压力0.5MPa,气体通入量200m3/min,通气时间为6h。In this embodiment, the pressure of the compressed air is 0.5 MPa, the gas flow rate is 200 m 3 /min, and the ventilation time is 6 hours.

第三次浇注顺利成功,在规定的时间内,完成了整套浇注任务。所生产的大型空心钢锭锻造成空心钢锭,经探伤后没有发现超标缺陷,符合探伤标准。说明钢锭的冒口补缩能力达到了设计要求,没有大的缩孔、疏松缺陷。The third pouring was successful, and the entire pouring task was completed within the specified time. The produced large hollow steel ingots were forged into hollow steel ingots, and no defects exceeding the standard were found after flaw detection, which met the flaw detection standards. It shows that the riser feeding capacity of the steel ingot has met the design requirements, and there are no large shrinkage cavities and porosity defects.

本实用新型工作过程及结果:The utility model work process and result:

利用本实用新型在大型空心钢锭的铸造过程中,采用了大风量冷却技术、钢结构嵌套芯成孔技术,有效控制了偏析,使钢锭的偏析带处于中间位置。利用金属液早期覆盖技术、气体保护注流技术,厚大底盘强制冷却技术等,完成了大型空心钢锭的浇注,保证了钢锭的凝固,减少了氧化夹杂,使钢锭的性能、成分、组织都达到了设计要求。探伤结果证明,大型空心钢锭没有超标夹杂等缺陷。利用空心钢锭锻造的锻件达到了国家标准,经使用发现锻件使用性能良好。Utilizing the utility model in the casting process of the large hollow steel ingot, the large air volume cooling technology and the steel structure nested core hole forming technology are adopted to effectively control the segregation, so that the segregation zone of the steel ingot is in the middle position. Utilizing early metal liquid covering technology, gas protection injection technology, thick and large chassis forced cooling technology, etc., the pouring of large hollow steel ingots is completed, which ensures the solidification of steel ingots, reduces oxidation inclusions, and makes the performance, composition and structure of steel ingots reach the highest level. design requirements. The flaw detection results prove that the large hollow steel ingot has no defects such as excessive inclusions. The forgings forged from hollow steel ingots have reached the national standard, and the forgings have been found to have good performance after use.

比较例comparative example

传统的空心钢锭铸造工艺:直浇道采用钢管砖,上下直径相同,在直浇道与横浇道交接处采用直角过渡,横浇道两条,直径相等。芯子设计不合理,不利于热量传递致使压缩空气冷却强度不够,出现明显的偏析带。Traditional hollow steel ingot casting process: the sprue is made of steel pipe bricks with the same upper and lower diameters, and a right-angle transition is adopted at the junction of the sprue and the runner, and there are two runners with the same diameter. The unreasonable core design is not conducive to heat transfer, resulting in insufficient cooling strength of compressed air, and obvious segregation bands appear.

该设计的缺点是:(1)浇注系统不能充满,金属液在浇道中流动有很大剩余空间,很容易造成卷气和夹杂,没有严格采用浇注流保护技术,使钢锭夹杂物超标,不能进行高精密锻件的锻造。(2)内芯冷却强度不够,钢锭偏析明显,偏析出现在钢锭的内侧次表面,经锻造偏析带出现在锻件内表面,影响钢锭的使用。(3)钢锭内芯体冷却强度不够,内芯体温度升高,强度下降,内芯体外层钢板严重变形,没有顺利取出内芯体。The disadvantages of this design are: (1) The gating system cannot be filled, and there is a large space for the molten metal to flow in the runner, which is easy to cause air entrainment and inclusions. The pouring flow protection technology is not strictly adopted, so that the inclusions of the steel ingot exceed the standard and cannot be processed. Forging of high precision forgings. (2) The cooling strength of the inner core is not enough, and the segregation of the steel ingot is obvious. The segregation appears on the inner subsurface of the steel ingot, and the segregation band appears on the inner surface of the forging after forging, which affects the use of the steel ingot. (3) The cooling strength of the inner core of the steel ingot is not enough, the temperature of the inner core rises, the strength decreases, the outer steel plate of the inner core is seriously deformed, and the inner core is not taken out smoothly.

Claims (8)

1、一种低偏析大型空心钢锭的铸造装置,其特征在于:该铸造装置设有下底盘(1)、上底盘(2)、钢锭模(3)、内芯体,上底盘(2)置于下底盘(1)上,上底盘(2)顶部:外圈设置钢锭模(3),内圈设置两层钢板互相嵌套形成的空心钢锭内芯体,内芯体为外层钢板(5)、内层钢板(6)互相嵌套构成的同心圆筒,外层钢板(5)、内层钢板(6)之间有空隙,钢锭模(3)与内芯体之间的型腔形成空心钢锭。1. A casting device for a large hollow steel ingot with low segregation, characterized in that: the casting device is provided with a lower chassis (1), an upper chassis (2), a steel ingot mold (3), an inner core body, and the upper chassis (2) is placed On the lower chassis (1), on the top of the upper chassis (2): the outer ring is provided with a steel ingot mold (3), and the inner ring is provided with a hollow steel ingot inner core formed by nesting two layers of steel plates. The inner core is an outer steel plate (5 ), the inner steel plate (6) is a concentric cylinder formed by nesting each other, there is a gap between the outer steel plate (5) and the inner steel plate (6), and the cavity between the ingot mold (3) and the inner core body is formed Hollow ingot. 2、按照权利要求1所述的低偏析大型空心钢锭的铸造装置,其特征在于:内层钢板(6)内侧与气体通入管道(8)连通,外层钢板(5)和内层钢板(6)之间的空隙与内层钢板(6)内侧相通。2. The casting device for large hollow steel ingots with low segregation according to claim 1, characterized in that: the inside of the inner steel plate (6) communicates with the gas inlet pipe (8), and the outer steel plate (5) and the inner steel plate ( 6) The gap between them communicates with the inner side of the inner layer steel plate (6). 3、按照权利要求1所述的低偏析大型空心钢锭的铸造装置,其特征在于:内芯体的外层钢板5~25mm厚,内层钢板5~25mm厚,钢板之间空隙5~60mm,钢板之间由钢管支撑,钢管4~60根,钢管直径5~50mm。3. The casting device for large hollow steel ingot with low segregation according to claim 1, characterized in that: the outer steel plate of the inner core body is 5-25 mm thick, the inner steel plate is 5-25 mm thick, and the gap between the steel plates is 5-60 mm. The steel plates are supported by steel pipes, there are 4 to 60 steel pipes, and the diameter of the steel pipes is 5 to 50mm. 4、按照权利要求1所述的低偏析大型空心钢锭的铸造装置,其特征在于:钢锭模与内芯体之间的型腔中悬挂放于包装袋中的覆盖剂。4. The casting device for large hollow steel ingot with low segregation according to claim 1, characterized in that the covering agent placed in the packaging bag is suspended in the cavity between the ingot mold and the inner core body. 5、按照权利要求4所述的低偏析大型空心钢锭的铸造装置,其特征在于:覆盖剂分装4~6袋,均匀地悬于钢锭模内,覆盖剂分两层悬挂,第一层接近于下底面,第二层接近于冒口,覆盖剂离型腔底面300~500mm高。5. The casting device for large hollow steel ingot with low segregation according to claim 4, characterized in that the covering agent is divided into 4 to 6 bags and evenly suspended in the steel ingot mold, the covering agent is suspended in two layers, the first layer is close to On the lower bottom surface, the second layer is close to the riser, and the covering agent is 300-500mm high from the bottom surface of the cavity. 6、按照权利要求1所述的低偏析大型空心钢锭的铸造装置,其特征在于:还设有浇注系统,浇注系统由浇口杯(11)、直浇道(12)、横浇道(13)、内浇道(14)构成,下底盘(1)开设横浇道(13),上底盘(2)开设与横浇道(13)相通的内浇道(14),浇口杯(11)通过直浇道(12)连至横浇道(13)。6. The casting device for large hollow steel ingots with low segregation according to claim 1, characterized in that: a pouring system is also provided, and the pouring system consists of sprue cup (11), sprue (12), runner (13 ), an inrunner (14), the lower chassis (1) is provided with a runner (13), the upper chassis (2) is provided with an inrunner (14) communicating with the runner (13), and the sprue cup (11 ) is connected to the runner (13) through the sprue (12). 7、按照权利要求6所述的低偏析大型空心钢锭的铸造装置,其特征在于:浇口杯(11)顶部设置氩气通入管道(10),氩气通入管道(10)为环形气体保护罩,气体保护罩内侧开通气孔,外侧与气源通过进气管相连。7. The casting device for large hollow steel ingot with low segregation according to claim 6, characterized in that an argon gas inlet pipe (10) is arranged on the top of the sprue cup (11), and the argon gas inlet pipe (10) is an annular gas In the protective cover, air holes are opened on the inner side of the gas protective cover, and the outer side is connected with the gas source through the intake pipe. 8、按照权利要求1所述的低偏析大型空心钢锭的铸造装置,其特征在于:钢锭模与内芯体之间的型腔顶部冒口周围放置保温板。8. The casting device for large hollow steel ingot with low segregation according to claim 1, characterized in that: a thermal insulation board is placed around the riser at the top of the cavity between the steel ingot mold and the inner core body.
CNU2008200131099U 2008-05-23 2008-05-23 Casting device for large hollow steel ingot with low segregation Expired - Fee Related CN201201039Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248135A (en) * 2011-06-20 2011-11-23 南阳汉冶特钢有限公司 Liquid steel casting equipment
CN108326260A (en) * 2018-01-26 2018-07-27 济南韶欣耐磨材料有限公司 A kind of manufacturing method of wear-resisting hammer head of hammer crusher
CN112059118A (en) * 2020-10-29 2020-12-11 禹州市恒利来新材料有限公司 Heating and heat-insulating riser sleeve for high alloy steel casting
CN115475911A (en) * 2022-09-05 2022-12-16 青岛理工大学 Casting method of engine body cover

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248135A (en) * 2011-06-20 2011-11-23 南阳汉冶特钢有限公司 Liquid steel casting equipment
CN102248135B (en) * 2011-06-20 2012-11-21 郭秀梅 Liquid steel casting equipment
CN108326260A (en) * 2018-01-26 2018-07-27 济南韶欣耐磨材料有限公司 A kind of manufacturing method of wear-resisting hammer head of hammer crusher
CN112059118A (en) * 2020-10-29 2020-12-11 禹州市恒利来新材料有限公司 Heating and heat-insulating riser sleeve for high alloy steel casting
CN115475911A (en) * 2022-09-05 2022-12-16 青岛理工大学 Casting method of engine body cover

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