CN201200964Y - Optical fiber coating feeding system with anti-return function - Google Patents
Optical fiber coating feeding system with anti-return function Download PDFInfo
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- CN201200964Y CN201200964Y CNU2008200338766U CN200820033876U CN201200964Y CN 201200964 Y CN201200964 Y CN 201200964Y CN U2008200338766 U CNU2008200338766 U CN U2008200338766U CN 200820033876 U CN200820033876 U CN 200820033876U CN 201200964 Y CN201200964 Y CN 201200964Y
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Abstract
本实用新型具有防返料功能的光纤涂覆进料系统涉及的是一种光纤制造中防涂料返料的进料系统。该系统由涂料桶储存罐、缓冲桶、涂杯组成,在涂料桶储存罐内放置有涂料桶,涂料桶储存罐装有储存罐盖,储存罐盖上装有进气管道,并延伸到涂料桶内,进气管道上装有电磁阀;缓冲桶上部装有缓冲桶盖,缓冲桶内设置有内夹层;缓冲桶盖上装有三个液位传感器,液位传感器I装在缓冲桶上部,液位传感器II装在缓冲桶底部,缓冲桶内夹层一侧上部开有溢流口,另一侧顶部装有液位传感器III,缓冲桶侧部装有进气管道;涂料桶储存罐与缓冲桶之间用进料管连接,分别插入到涂料桶储存罐与缓冲桶的底部,进料管上装有液体电磁阀;缓冲桶与涂杯之间用出料管连接。该系统设计合理,费用便宜,结构简单,对涂料返料现场能起有效抑制作用,具有广泛的应用前景。
The utility model provides an optical fiber coating and feeding system with the function of preventing material return, which relates to a material feeding system for preventing coating material return in optical fiber manufacturing. The system is composed of a paint bucket storage tank, a buffer bucket and a coating cup. A paint bucket is placed in the paint bucket storage tank. The paint bucket storage tank is equipped with a storage tank cover. Inside, a solenoid valve is installed on the intake pipe; a buffer barrel cover is installed on the upper part of the buffer barrel, and an inner interlayer is arranged in the buffer barrel; three liquid level sensors are installed on the buffer barrel cover, and the liquid level sensor I is installed on the upper part of the buffer barrel, and the liquid level sensor II is installed at the bottom of the buffer tank. There is an overflow port on the upper part of the interlayer in the buffer tank, and a liquid level sensor III is installed on the top of the other side. The side of the buffer tank is equipped with an air intake pipe; between the paint tank storage tank and the buffer tank It is connected with a feed pipe, which is respectively inserted into the bottom of the paint bucket storage tank and the buffer bucket, and a liquid solenoid valve is installed on the feed pipe; the buffer bucket and the coating cup are connected with a discharge pipe. The system is reasonable in design, cheap in cost and simple in structure, and can effectively restrain paint from returning to the site, and has wide application prospects.
Description
技术领域 technical field
本实用新型具有防返料功能的光纤涂覆进料系统涉及的是一种光纤制造中防涂料返料的进料系统。The utility model provides an optical fiber coating and feeding system with the function of preventing material return, which relates to a material feeding system for preventing coating material return in optical fiber manufacturing.
背景技术 Background technique
涂覆工艺是通信光纤制造工艺中重要的一步工艺,在光纤制造全部工艺中具有举足轻重的作用。常用的涂覆进料方法有两种:中央集中灌料和以生产线为单元单独设进料系统。前者是通过大型的储罐系统对多个生产线的小型涂料桶进行供料,再通过控制系统由小型涂料缓冲桶对模具中的裸光纤进行定量涂覆。其主要缺点是系统复杂,能耗高;而后者是以生产线为单位,单独设涂料桶储存罐向小型涂料缓冲桶进行灌料,再通过控制系统由小型涂料缓冲桶对模具中的裸光纤进行定量涂覆,其缺点是生产中途需要通过压力作用向小型涂料缓冲桶频繁进料,特别是在系统电气元件异常时很容易对涂杯等造成返料,引起光纤异常和生产中断,影响了设备运行效率。The coating process is an important step in the manufacturing process of communication optical fibers, and plays a pivotal role in all processes of optical fiber manufacturing. There are two commonly used feeding methods for coating: central centralized filling and separate feeding system with the production line as a unit. The former uses a large storage tank system to feed the small coating buckets of multiple production lines, and then uses the small coating buffer buckets to quantitatively coat the bare optical fiber in the mold through the control system. Its main disadvantages are the complex system and high energy consumption; while the latter is based on the production line, and the paint bucket storage tank is separately set up to fill the small paint buffer tank, and then the bare optical fiber in the mold is fed by the small paint buffer tank through the control system. Quantitative coating, its disadvantage is that the small paint buffer tank needs to be fed frequently through pressure during production, especially when the electrical components of the system are abnormal, it is easy to cause material return to the coating cup, etc., causing abnormal fiber optics and production interruption, which affects the equipment operating efficiency.
实用新型内容Utility model content
本实用新型的目的是针对上述不足之处提供一种防返料功能的光纤涂覆进料系统,对以生产线为单位的供料系统做出优化,结构简单,对返料现象有明显抑制效果。The purpose of this utility model is to provide an optical fiber coating and feeding system with anti-return function for the above shortcomings, optimize the feeding system with the production line as the unit, have a simple structure, and have an obvious inhibitory effect on the return phenomenon .
在缓冲桶结构的外壁,增设一层内夹层,在内夹层的一侧的上部开有溢流口,在夹层的另一侧上部设有进气口。在进气口一侧的内夹层安装有液位传感器,整个改造涉及的内夹层材料为内抛光的不锈钢316L材质。同时在小型涂料缓冲桶的进料管道上设有液体常开电磁阀。On the outer wall of the buffer barrel structure, an inner interlayer is added, an overflow opening is opened on one side of the inner interlayer, and an air inlet is provided on the upper part of the other side of the interlayer. A liquid level sensor is installed on the inner interlayer on the side of the air inlet, and the inner interlayer material involved in the entire transformation is internally polished stainless steel 316L. At the same time, a liquid normally open solenoid valve is provided on the feeding pipeline of the small paint buffer tank.
具有防返料功能的光纤涂覆进料系统由涂料桶储存罐、缓冲桶、涂杯组成。在涂料桶储存罐内放置有涂料桶,涂料桶储存罐装有储存罐盖,储存罐盖上装有进气管道,并延伸到涂料桶内,进气管道上装有电磁阀;缓冲桶上部装有缓冲桶盖,缓冲桶内设置有内夹层。缓冲桶盖上装有三个市售德国产高低位P+F电感式液位传感器,液位传感器I装在缓冲桶上部,液位传感器II装在缓冲桶底部,缓冲桶内夹层一侧上部开有溢流口,另一侧顶部装有德国P+F电感式液位传感器,缓冲桶侧部装有进气管道。涂料桶储存罐与缓冲桶之间用进料管连接,分别插入到涂料桶储存罐与缓冲桶的底部,进料管上装有CKD液体常开电磁阀;缓冲桶与涂杯之间用出料管连接。The optical fiber coating feeding system with anti-return function is composed of a paint bucket storage tank, a buffer bucket, and a coating cup. A paint bucket is placed in the paint bucket storage tank, the paint bucket storage tank is equipped with a storage tank cover, the storage tank cover is equipped with an air inlet pipe, and extends into the paint bucket, the air inlet pipe is equipped with a solenoid valve; the upper part of the buffer bucket is equipped with The buffer barrel cover is provided with an inner interlayer inside the buffer barrel. There are three commercially available German-made high and low P+F inductive liquid level sensors on the cover of the buffer tank. The liquid level sensor I is installed on the upper part of the buffer tank, and the liquid level sensor II is installed on the bottom of the buffer tank. The overflow port, the top of the other side is equipped with a German P+F inductive liquid level sensor, and the side of the buffer tank is equipped with an air intake pipe. The paint barrel storage tank and the buffer barrel are connected by feeding pipes, which are respectively inserted into the bottom of the paint barrel storage tank and the buffer barrel. The CKD liquid normally open solenoid valve is installed on the feed pipe; the discharge pipe is used between the buffer barrel and the coating cup. tube connection.
具有防返料功能的光纤涂覆进料系统设计合理,费用便宜,结构简单,对涂料返料现场能起有效的抑制作用,具有广泛的应用前景。The optical fiber coating feeding system with anti-returning function has reasonable design, low cost, simple structure, can effectively inhibit the paint returning site, and has wide application prospects.
附图说明 Description of drawings
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1是具有防涂料返料的光纤进料系统的结构示意图。Fig. 1 is a schematic structural view of an optical fiber feeding system with anti-coating backfeeding system.
具体实施方式 Detailed ways
参照附图1,具有防返料功能的光纤涂覆进料系统主要由涂料桶储存罐1、缓冲桶11、涂杯10组成。在涂料桶储存罐1内放置有涂料桶14,涂料桶储存罐1装有储存罐盖16,储存罐盖16上装有进气管道13,并延伸到涂料桶14内,进气管道13上装有电磁阀15;缓冲桶11上部装有缓冲桶盖17,缓冲桶11内设置有内夹层6。缓冲桶盖17上装有三个市售德国产高低位P+F电感式液位传感器,液位传感器I4装在缓冲桶11上部,液位传感器II12装在缓冲桶11底部,缓冲桶11内夹层6一侧上部开有溢流口5,另一侧顶部装有德国P+F电感式液位传感器III7,缓冲桶11侧部装有进气管道8。涂料桶储存罐1与缓冲桶11之间用进料管3连接,分别插入到涂料桶储存罐1与缓冲桶11的底部,进料管3上装有CKD液体常开电磁阀2;缓冲桶11与涂杯10之间用出料管9连接。Referring to accompanying drawing 1, the optical fiber coating feeding system with the anti-return function is mainly composed of a paint bucket storage tank 1, a buffer bucket 11, and a coating cup 10. Paint bucket 14 is placed in paint bucket storage tank 1, and storage tank cover 16 is housed in paint bucket storage tank 1, and air inlet pipe 13 is housed on the storage tank cover 16, and extends in the paint bucket 14, and air inlet pipe 13 is equipped with Solenoid valve 15; buffer barrel cover 17 is equipped with on the top of buffer barrel 11, and inner interlayer 6 is arranged in buffer barrel 11. The buffer barrel cover 17 is equipped with three commercially available German-made high and low P+F inductive liquid level sensors, the liquid level sensor I4 is installed on the upper part of the buffer barrel 11, the liquid level sensor II12 is installed on the bottom of the buffer barrel 11, and the interlayer 6 in the buffer barrel 11 There is an overflow port 5 on the top of one side, a German P+F inductive liquid level sensor III7 is installed on the top of the other side, and an air intake pipe 8 is installed on the side of the buffer barrel 11. The paint bucket storage tank 1 and the buffer bucket 11 are connected with the feed pipe 3, respectively inserted into the bottom of the paint bucket storage tank 1 and the buffer bucket 11, the feed pipe 3 is equipped with a CKD liquid normally open solenoid valve 2; the buffer bucket 11 It is connected with the coating cup 10 by the discharge pipe 9.
工作原理working principle
具有防返料功能的光纤涂覆进料系统的工作原理:在压缩空气13的推动下,涂料桶14中的涂料经过进料管3进入缓冲桶11内,当缓冲桶11的涂料液位到达传感器4,则停止进料,与此同时缓冲桶11内的涂料在进气口8的进气压力推动下,进入涂覆涂杯10。当缓冲桶11的涂料液位到达传感器12时,进料管3开始进料,如此反复。实践表明,控制进气管13的电磁阀15和传感器4在生产时易出现技术故障,为避免在以上元件出现故障时,缓冲桶11内被持续灌料,多于缓冲桶11容量的涂料会返流到涂杯10以及进气管8中,造成生产异常中断事故。使用本实用新型装置,一旦前述电子元件电磁阀15、液位传感器4在生产过程中出现技术故障,缓冲桶11内被持续灌料,多于缓冲桶11容积的涂料则第一时间会从溢流口5流出到内夹层6中,并在内夹层6中液面继续上升,当液面到达传感器7时,信号即时反馈给液体电磁阀2,电磁阀2迅速关闭,锁住进料管3,停止进料。而缓冲桶11内的涂料持续在进气管8的压力推动下给涂杯10供料,缓冲桶11的液面下降,处于内夹层6内的涂料则在压力的驱动下从溢流口5进入到缓冲桶11内,内夹层6内的液面下降,此时电磁阀2打开。当缓冲桶11内的液面低于传感器12时涂料桶4又开始给其进料。The working principle of the optical fiber coating feeding system with anti-return function: under the push of the compressed air 13, the paint in the paint bucket 14 enters the buffer bucket 11 through the feed pipe 3, and when the paint liquid level of the buffer bucket 11 reaches The sensor 4 stops feeding, and at the same time, the paint in the buffer barrel 11 enters the coating cup 10 under the impetus of the air inlet pressure of the air inlet 8 . When the paint liquid level of the buffer barrel 11 reaches the sensor 12, the feeding pipe 3 starts feeding, and so on and on. Practice has shown that the solenoid valve 15 and sensor 4 controlling the intake pipe 13 are prone to technical failures during production. In order to avoid failure of the above components, the buffer tank 11 is continuously filled, and the paint that is more than the capacity of the buffer tank 11 will return. Flow into the coating cup 10 and the air intake pipe 8, causing abnormal interruption of production. Using the device of the present utility model, once the aforementioned electronic element solenoid valve 15 and the liquid level sensor 4 have technical failures in the production process, the buffer tank 11 is continuously filled, and the paint that is more than the volume of the buffer tank 11 will be overflowed immediately. The orifice 5 flows out into the inner interlayer 6, and the liquid level in the inner interlayer 6 continues to rise. When the liquid level reaches the sensor 7, the signal is immediately fed back to the liquid solenoid valve 2, and the solenoid valve 2 is quickly closed to lock the feed pipe 3. , stop feeding. And the paint in the buffer tank 11 continues to feed the coating cup 10 under the pressure of the air intake pipe 8, the liquid level of the buffer tank 11 drops, and the paint in the inner interlayer 6 enters from the overflow port 5 under the drive of pressure. In the buffer tank 11, the liquid level in the inner interlayer 6 drops, and now the solenoid valve 2 is opened. When the liquid level in the buffer bucket 11 is lower than the sensor 12, the paint bucket 4 starts feeding it again.
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2008200338766U CN201200964Y (en) | 2008-04-09 | 2008-04-09 | Optical fiber coating feeding system with anti-return function |
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2008200338766U CN201200964Y (en) | 2008-04-09 | 2008-04-09 | Optical fiber coating feeding system with anti-return function |
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| CN201200964Y true CN201200964Y (en) | 2009-03-04 |
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| CNU2008200338766U Expired - Lifetime CN201200964Y (en) | 2008-04-09 | 2008-04-09 | Optical fiber coating feeding system with anti-return function |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102092962A (en) * | 2011-01-05 | 2011-06-15 | 成都中住光纤有限公司 | Fiber coating filling device |
| CN102167525A (en) * | 2011-01-05 | 2011-08-31 | 成都中住光纤有限公司 | Optical fiber coating tank |
| CN102584035A (en) * | 2011-01-05 | 2012-07-18 | 成都中住光纤有限公司 | Fiber paint filling method and filling apparatus thereof |
| CN102627412A (en) * | 2012-04-20 | 2012-08-08 | 成都中住光纤有限公司 | Optical fiber coating device capable of reducing bubbles in optical fiber coating |
| CN105499081A (en) * | 2016-01-26 | 2016-04-20 | 深圳市华星光电技术有限公司 | Light resistance liquid storage pot and light resistance coating machine |
-
2008
- 2008-04-09 CN CNU2008200338766U patent/CN201200964Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102092962A (en) * | 2011-01-05 | 2011-06-15 | 成都中住光纤有限公司 | Fiber coating filling device |
| CN102167525A (en) * | 2011-01-05 | 2011-08-31 | 成都中住光纤有限公司 | Optical fiber coating tank |
| CN102584035A (en) * | 2011-01-05 | 2012-07-18 | 成都中住光纤有限公司 | Fiber paint filling method and filling apparatus thereof |
| CN102167525B (en) * | 2011-01-05 | 2013-08-14 | 成都中住光纤有限公司 | Optical fiber coating tank |
| CN102627412A (en) * | 2012-04-20 | 2012-08-08 | 成都中住光纤有限公司 | Optical fiber coating device capable of reducing bubbles in optical fiber coating |
| CN102627412B (en) * | 2012-04-20 | 2015-05-06 | 成都中住光纤有限公司 | Optical fiber coating device capable of reducing bubbles in optical fiber coating |
| CN105499081A (en) * | 2016-01-26 | 2016-04-20 | 深圳市华星光电技术有限公司 | Light resistance liquid storage pot and light resistance coating machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHONGTIAN SCIENCE AND TECHNOLOGY CO LTD, JIANGSU J Effective date: 20150415 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150415 Address after: 226009 Nantong economic and Technological Development Zone, Jiangsu Zhongtian Road, No. 6 Patentee after: Zhongtian Technologies Fiber Optics Co., Ltd. Patentee after: Zhongtian Science and Technology Co., Ltd., Jiangsu Patentee after: Jiangsu Zhongtian Technology Precision Material Co., Ltd. Address before: 226009 Nantong economic and Technological Development Zone, Jiangsu Zhongtian Road, No. 6 Patentee before: Zhongtian Technologies Fiber Optics Co., Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20090304 |
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| CX01 | Expiry of patent term |