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CN201190831Y - Magnetic water level control valve - Google Patents

Magnetic water level control valve Download PDF

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Publication number
CN201190831Y
CN201190831Y CNU2008200804493U CN200820080449U CN201190831Y CN 201190831 Y CN201190831 Y CN 201190831Y CN U2008200804493 U CNU2008200804493 U CN U2008200804493U CN 200820080449 U CN200820080449 U CN 200820080449U CN 201190831 Y CN201190831 Y CN 201190831Y
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valve
pressure relief
valve body
water
relief port
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胡东旭
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Beijing University of Technology
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Beijing University of Technology
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Abstract

磁力水位控制阀,属于自来水阀门,尤其涉及一种水箱中的自动水位控制阀门。本实用新型包括阀体1、阀芯2、控制管8、浮球阀12,阀体1包括进水口3、出水口4、阀芯腔5、与控制管8连接的泄压口7;阀芯2位于阀体1的进水口3和阀体1的泄压口7之间的阀芯腔5内,并且具有沟通进水口(3)和泄压口(7)的孔径小于泄压口7的孔道11,阀芯2的一端控制阀体1的进水口3的启闭,另一端与阀体1的阀芯腔5构成泄压腔10;控制管8一端与阀体1的泄压口7连接,另一端为受浮球阀12控制的泄压出水口9,其特征在于:在泄压腔10内,在阀芯2的移动方向上,相对放置一对分别固定在阀芯2的端面和阀体1的腔壁上的相互排斥的永磁体6。由于采用永磁体6的斥力代替了弹簧弹力,所以不会出现因金属弹簧受到水腐蚀,产生疲劳、断裂导致液压水位控制阀失灵的情况。

Figure 200820080449

A magnetic water level control valve belongs to tap water valves, in particular to an automatic water level control valve in a water tank. The utility model includes a valve body 1, a valve core 2, a control pipe 8, and a float valve 12. The valve body 1 includes a water inlet 3, a water outlet 4, a valve core chamber 5, and a pressure relief port 7 connected to the control pipe 8; 2 Located in the spool cavity 5 between the water inlet 3 of the valve body 1 and the pressure relief port 7 of the valve body 1, and has a communication inlet (3) and a pressure relief port (7) whose diameter is smaller than that of the pressure relief port 7 Hole 11, one end of the valve core 2 controls the opening and closing of the water inlet 3 of the valve body 1, and the other end forms a pressure relief chamber 10 with the valve core cavity 5 of the valve body 1; one end of the control pipe 8 connects with the pressure relief port 7 of the valve body 1 The other end is the pressure relief water outlet 9 controlled by the float valve 12, which is characterized in that: in the pressure relief chamber 10, in the direction of movement of the valve core 2, a pair of ends fixed on the valve core 2 and The mutually repulsive permanent magnets 6 on the cavity wall of the valve body 1. Since the repulsive force of the permanent magnet 6 is used instead of the elastic force of the spring, the hydraulic water level control valve will not fail due to fatigue and fracture of the metal spring due to water corrosion.

Figure 200820080449

Description

磁力水位控制阀 Magnetic water level control valve

技术领域 technical field

本实用新型属于自来水阀门,尤其涉及一种水箱中的自动水位控制阀门。The utility model belongs to tap water valves, in particular to an automatic water level control valve in a water tank.

背景技术 Background technique

目前广泛使用的消防、空调和水暖系统补水以及生活水箱,其上水控制一般使用液压水位控制阀,液压水位控制阀工作原理是:当水箱或水塔内水位下降,浮球阀12开启排水时,因进水管内有压力,水压将阀内活塞推开,密封面打开,阀门即开启供水;当水位上升到控制面,浮球阀12关闭,活塞在密闭容器内受到弹簧反作用力而回移,将密封面封闭,阀门即停止供水,从而达到自动控制水位的目的。因其不耗电能,结构简单,安装施工方便,广泛的应用于各类水箱水位自动控制。液压水位控制阀内的弹簧一般用金属丝绕制,由于常年泡在水中,金属弹簧容易受到水腐蚀,容易疲劳、断裂,常常导致液压水位控制阀失灵,轻则白白浪费水资源,重则水淹泵房、因系统缺水导致损坏制冷和加热设备或危急到消防用水而造成严重后果。因此,提高液压水位控制阀的安全、可靠性,就显得十分重要了。Currently widely used firefighting, air-conditioning and plumbing system replenishment and domestic water tanks generally use hydraulic water level control valves for water supply control. There is pressure in the water inlet pipe, and the water pressure pushes the piston in the valve, the sealing surface opens, and the valve starts to supply water; when the water level rises to the control surface, the float valve 12 closes, and the piston moves back in the airtight container due to the spring reaction force. When the sealing surface is closed, the valve stops water supply, so as to achieve the purpose of automatically controlling the water level. Because of its low power consumption, simple structure, and convenient installation and construction, it is widely used in automatic control of water levels in various water tanks. The spring in the hydraulic water level control valve is generally made of metal wire. Because it is soaked in water all the year round, the metal spring is easily corroded by water, fatigued and broken, which often leads to the failure of the hydraulic water level control valve. The water resources are wasted in vain, and the water Flooding of the pump room, damage to refrigeration and heating equipment due to lack of water in the system, or critical fire water can cause serious consequences. Therefore, it is very important to improve the safety and reliability of the hydraulic water level control valve.

实用新型内容Utility model content

本实用新型的目的是提供一种用永磁体6代替弹簧的阀门,解决弹簧受到水腐蚀,容易疲劳、断裂、使液压水位控制阀失灵的问题。The purpose of this utility model is to provide a valve with a permanent magnet 6 instead of a spring to solve the problem that the spring is corroded by water, easily fatigued, broken, and the hydraulic water level control valve fails.

本实用新型的解决方案是:采用一种与常规水位控制阀结构、外形类似的水位控制阀,包括阀体1、阀芯2、控制管8、浮球阀12,阀体1包括进水口3、出水口4、阀芯腔5、与控制管8连接的泄压口7;阀芯2位于阀体1的进水口3和阀体1的泄压口7之间的阀芯腔5内,并且具有沟通进水口(3)和泄压口(7)的孔径小于泄压口7的孔道11,阀芯2的一端控制阀体1的进水口3的启闭,另一端与阀体1的阀芯腔5的空余空间构成泄压腔10;控制管8一端与阀体1的泄压口7连接,另一端为受浮球阀12控制的泄压出水口9,其特征在于:在泄压腔10内,在阀芯2的移动方向上,相对放置一对分别固定在阀芯2的端面和阀体1的腔壁上的相互排斥的永磁体6。The solution of the utility model is to adopt a water level control valve similar in structure and appearance to the conventional water level control valve, including a valve body 1, a valve core 2, a control pipe 8, and a float valve 12. The valve body 1 includes a water inlet 3, Water outlet 4, spool cavity 5, pressure relief port 7 connected with control pipe 8; spool 2 is located in the spool cavity 5 between the water inlet 3 of valve body 1 and the pressure relief port 7 of valve body 1, and There is a channel 11 that communicates with the water inlet (3) and the pressure relief port (7), the diameter of which is smaller than that of the pressure relief port 7. One end of the valve core 2 controls the opening and closing of the water inlet 3 of the valve body 1, and the other end is connected to the valve of the valve body 1. The free space of the core chamber 5 constitutes a pressure relief chamber 10; one end of the control pipe 8 is connected to the pressure relief port 7 of the valve body 1, and the other end is a pressure relief water outlet 9 controlled by a float valve 12, which is characterized in that: in the pressure relief chamber 10, in the moving direction of the valve core 2, a pair of mutually repulsive permanent magnets 6 respectively fixed on the end face of the valve core 2 and the chamber wall of the valve body 1 are placed oppositely.

在水位控制阀中,阀芯2的孔道11与阀体1上的泄压口7是同心相对的,代替弹簧的一对永磁体6可制成圆环形,使其与孔道11和泄压口7同心相对放置。In the water level control valve, the hole 11 of the valve core 2 is concentrically opposed to the pressure relief port 7 on the valve body 1, and a pair of permanent magnets 6 instead of springs can be made into a circular shape, so that it is in line with the hole 11 and the pressure relief port. Port 7 is concentrically placed opposite to each other.

所述的一对永磁体6可分别由固定在阀芯2的端面和阀体1的腔壁上的卡子固定。The pair of permanent magnets 6 can be respectively fixed by clips fixed on the end surface of the valve core 2 and the cavity wall of the valve body 1 .

所述的一对永磁体6也可以用耐水胶固定在阀芯2的端面和阀体1的腔壁上。The pair of permanent magnets 6 can also be fixed on the end face of the valve core 2 and the cavity wall of the valve body 1 with water-resistant glue.

所述的一对永磁体可以采用稀土钕铁硼永磁材料制成。The pair of permanent magnets can be made of rare earth NdFeB permanent magnet materials.

本实用新型的有益效果是:在水位控制阀中,由于采用永磁体6的斥力代替了弹簧弹力,所以不会出现因金属弹簧受到水腐蚀,产生疲劳、断裂导致液压水位控制阀失灵的情况。The beneficial effects of the utility model are: in the water level control valve, since the repulsive force of the permanent magnet 6 is used instead of the elastic force of the spring, there will be no failure of the hydraulic water level control valve due to fatigue and fracture of the metal spring due to water corrosion.

附图说明 Description of drawings

图1是磁力水位控制阀结构示意图;Fig. 1 is a structural schematic diagram of a magnetic water level control valve;

图2是活塞式阀芯的右视图。Figure 2 is a right side view of the piston spool.

图中,1、阀体,2、阀芯,3、进水口,4、出水口,5、阀芯腔,6、永磁体,7、泄压口,8、控制管,9、泄压出水口,10、泄压腔,11孔道,12、浮球阀,13、叶片组结构。In the figure, 1. Valve body, 2. Valve core, 3. Water inlet, 4. Water outlet, 5. Valve core cavity, 6. Permanent magnet, 7. Pressure relief port, 8. Control pipe, 9. Pressure relief outlet Nozzle, 10, pressure relief chamber, 11 tunnel, 12, ball float valve, 13, vane group structure.

具体实施方式 Detailed ways

本实用新型介绍的磁力水位控制阀的结构如图1所示,其中的阀体1、阀芯2、控制管8、浮球阀12,都采用制作阀门的常规材料。阀体1包括互相连通的进水口3、出水口4、阀芯腔5、与控制管8连接的泄压口7,进水口3与泄压口7相对,出水口4在侧方。阀芯2位于阀芯腔5内,为活塞式阀芯,阀芯2的一端位于阀体1的进水口3处,控制阀体1的进水口3的启闭;阀芯2的另一端位于阀体1的泄压口7处,与阀体1的阀芯腔5的空余空间构成泄压腔10;活塞式阀芯2的中心具有沟通进水口3和泄压口7的孔道11,孔道11的孔径小于泄压口7的孔径。控制管8一端与阀体1的泄压口7连接,另一端为泄压出水口9,泄压出水口9的启闭受浮球阀12控制。浮球阀12采用常规浮球阀12,当浮球浮起时泄压出水口9关闭,当浮球落下时泄压出水口9打开。The structure of the magnetic force water level control valve that the utility model introduces is as shown in Figure 1, wherein valve body 1, spool 2, control pipe 8, ball float valve 12, all adopt the conventional material of making valve. The valve body 1 includes a water inlet 3, a water outlet 4, a spool cavity 5, and a pressure relief port 7 connected to a control pipe 8. The water inlet 3 is opposite to the pressure relief port 7, and the water outlet 4 is on the side. The spool 2 is located in the spool cavity 5 and is a piston-type spool. One end of the spool 2 is located at the water inlet 3 of the valve body 1 to control the opening and closing of the water inlet 3 of the valve body 1; the other end of the spool 2 is located at The pressure relief port 7 of the valve body 1 forms a pressure relief chamber 10 with the free space of the spool cavity 5 of the valve body 1; the center of the piston spool 2 has a channel 11 communicating with the water inlet 3 and the pressure relief port 7, and the channel The aperture of 11 is smaller than the aperture of pressure relief port 7. One end of the control pipe 8 is connected to the pressure relief port 7 of the valve body 1 , and the other end is the pressure relief water outlet 9 , the opening and closing of the pressure relief water outlet 9 is controlled by the float valve 12 . The ball float valve 12 adopts the conventional ball float valve 12, and the pressure relief water outlet 9 is closed when the float floats, and the pressure relief water outlet 9 is opened when the float falls.

常规式水阀在泄压腔10内的阀体1壁与阀芯2端面间安置弹簧,阀芯2对于进水口3的启闭一般是通过进水的压力与弹簧的作用力的相互作用实现的。本实用新型中将弹簧用一对互相排斥的永磁体6代替,一对永磁体6分别固定在阀体壁与阀芯2端面,永磁体6的斥力与进水的压力相互作用实现进水口3的启闭。当水箱或水塔内水位下降,浮球阀12开启泄压出水口9排水时,进水腔通过孔道11向泄压腔10补水,由于补水孔道11的管径比泄压管的管径小,因而补水能力小于泄压能力,泄压腔10的压力降低,阀芯2支持力只有永磁体6的斥力,进水管内的水压克服永磁体6的斥力和阀芯2与阀体的摩擦力将阀芯2开启,阀芯2的密封面逐渐打开,此时阀门即开启,从出水口4向水箱(或水塔)供水。当水箱水位上升到控制水面,浮球阀12关闭,泻压腔压力随之增高,与永磁体6斥力的共同作用使活塞式阀芯2回移,将密封面封闭,阀门即停止供水,实现自动控制水位。In the conventional water valve, a spring is placed between the wall of the valve body 1 in the pressure relief chamber 10 and the end surface of the valve core 2. The opening and closing of the valve core 2 to the water inlet 3 is generally realized by the interaction between the pressure of the water inlet and the force of the spring. of. In the utility model, the spring is replaced by a pair of mutually repelling permanent magnets 6, and the pair of permanent magnets 6 are respectively fixed on the valve body wall and the end face of the valve core 2, and the repulsive force of the permanent magnets 6 interacts with the pressure of the water inlet to realize the water inlet 3 opening and closing. When the water level in the water tank or water tower drops and the float valve 12 opens the pressure relief outlet 9 to drain water, the water inlet chamber replenishes the pressure relief chamber 10 through the hole 11. Since the diameter of the water replenishment hole 11 is smaller than that of the pressure relief pipe, The water replenishment capacity is smaller than the pressure relief capacity, the pressure in the pressure relief chamber 10 decreases, the support force of the valve core 2 is only the repulsion of the permanent magnet 6, and the water pressure in the water inlet pipe overcomes the repulsion of the permanent magnet 6 and the friction between the valve core 2 and the valve body. The spool 2 is opened, and the sealing surface of the spool 2 is gradually opened. At this moment, the valve is opened, and water is supplied from the water outlet 4 to the water tank (or water tower). When the water level of the water tank rises to the control water level, the float valve 12 is closed, and the pressure in the pressure relief chamber increases accordingly, and the repulsive force of the permanent magnet 6 makes the piston valve core 2 move back to close the sealing surface, and the valve stops water supply, realizing automatic Control the water level.

本实施例中阀芯2的孔道11与阀体1上泄压口7相对,此处采用一对相斥的永磁体6,分别与阀芯2的孔道11和阀体1上泄压口7同心放置,并且用焊在阀芯2端面和阀体壁上的卡子固定住,也可以用诸如AB胶等耐水的胶固定住。由于阀芯2的孔道11与阀体1上泄压口7同心相对,所以一对相斥的永磁体6也是同心相对的,从而永磁体6的斥力可以代替原来的弹簧的作用。In this embodiment, the hole 11 of the valve core 2 is opposite to the pressure relief port 7 on the valve body 1. Here, a pair of repulsive permanent magnets 6 are used to connect with the hole 11 of the valve core 2 and the pressure relief port 7 on the valve body 1 respectively. Place it concentrically, and fix it with clips welded on the end face of the valve core 2 and the valve body wall, or fix it with water-resistant glue such as AB glue. Since the hole 11 of the valve core 2 is concentrically opposed to the pressure relief port 7 on the valve body 1, a pair of repulsive permanent magnets 6 are also concentrically opposite, so that the repulsive force of the permanent magnet 6 can replace the original spring.

活塞式阀芯2的结构如图1、2所示,从侧面看呈“工”字形(如图1),从进水口端面看如图2。阀芯2的进水口端为叶片组结构(如图2所示),其小圆面与阀体1的进水口边台形成进水口密封面,大圆面与阀体1内的阀芯腔5的空余部分形成泄压腔10。The structure of piston type spool 2 is as shown in Figure 1, 2, is " I " font (as Figure 1 ) from the side, and Figure 2 is seen from water inlet end face. The water inlet end of the valve core 2 is a vane group structure (as shown in Figure 2), and its small circular surface forms a water inlet sealing surface with the water inlet edge platform of the valve body 1, and the large circular surface and the valve core chamber 5 in the valve body 1 The spare part forms the pressure relief chamber 10.

本装置中的永磁体采用稀土钕铁硼永磁材料制成,也可以采用其它不生锈永磁材料制作。The permanent magnet in the device is made of rare earth NdFeB permanent magnet material, and can also be made of other rust-free permanent magnet materials.

本装置中的浮球阀12采用常规浮球阀。Ball float valve 12 in this device adopts conventional ball float valve.

用同极相斥的永磁体6代替液压水位控制阀内弹簧的装置维护保养方便,提高了液压水位控制阀的稳定性,避免液压水位控制阀因弹簧腐蚀损坏而失灵带来的危害,确保其能高效长期稳定运行、安全供水。The device that replaces the inner spring of the hydraulic water level control valve with the permanent magnet 6 that repels each other with the same pole is easy to maintain, improves the stability of the hydraulic water level control valve, avoids the harm caused by the failure of the hydraulic water level control valve due to spring corrosion damage, and ensures its It can run efficiently and stably for a long time, and provide safe water supply.

Claims (5)

1.磁力水位控制阀,包括阀体(1)、阀芯(2)、控制管(8)、浮球阀(12),阀体(1)包括进水口(3)、出水口(4)、阀芯腔(5)、与控制管(8)连接的泄压口(7);阀芯(2)位于阀体(1)的进水口(3)和阀体(1)的泄压口(7)之间的阀芯腔(5)内,并且具有沟通进水口(3)和泄压口(7)的孔径小于泄压口(7)的孔道(11),阀芯(2)的一端控制阀体(1)的进水口(3)的启闭,另一端与阀体(1)的阀芯腔(5)的空余空间构成泄压腔(10);控制管(8)一端与阀体(1)的泄压口(7)连接,另一端为受浮球阀(12)控制的泄压出水口(9),其特征在于:在泄压腔(10)内,在阀芯(2)的移动方向上,相对放置一对分别固定在阀芯(2)的端面和阀体(1)的腔壁上的相互排斥的永磁体(6)。1. Magnetic water level control valve, including valve body (1), valve core (2), control pipe (8), float valve (12), valve body (1) includes water inlet (3), water outlet (4), The spool chamber (5), the pressure relief port (7) connected with the control pipe (8); the spool (2) is located at the water inlet (3) of the valve body (1) and the pressure relief port ( 7) in the spool cavity (5), and has a communication inlet (3) and the pressure relief port (7) with a hole diameter smaller than the pressure relief port (7) (11), one end of the spool (2) Control the opening and closing of the water inlet (3) of the valve body (1), and the other end forms a pressure relief chamber (10) with the free space of the spool chamber (5) of the valve body (1); one end of the control pipe (8) connects with the valve The pressure relief port (7) of the body (1) is connected, and the other end is the pressure relief water outlet (9) controlled by the float valve (12). ), a pair of mutually repulsive permanent magnets (6) fixed respectively on the end face of the valve core (2) and the cavity wall of the valve body (1) are placed oppositely. 2.根据权利要求1所述的磁力水位控制阀,其特征在于:所述的阀芯(2)的孔道(11)与阀体(1)上的泄压口(7)同心相对,所述的一对永磁体(6)为圆环形,并且与孔道(11)和泄压口(7)同心相对放置。2. The magnetic water level control valve according to claim 1, characterized in that: the hole (11) of the valve core (2) is concentrically opposed to the pressure relief port (7) on the valve body (1), and the A pair of permanent magnets (6) are annular, and are placed concentrically with the channel (11) and the pressure relief port (7). 3.根据权利要求1或2所述的磁力水位控制阀,其特征在于:所述的一对永磁体(6)分别由固定在阀芯(2)的端面和阀体(1)的腔壁上的卡子固定。3. The magnetic water level control valve according to claim 1 or 2, characterized in that: the pair of permanent magnets (6) are respectively fixed on the end face of the valve core (2) and the cavity wall of the valve body (1). The clip on it is fixed. 4.根据权利要求1或2所述的磁力水位控制阀,其特征在于:所述的一对永磁体(6)分别用耐水胶固定在阀芯(2)的端面和阀体(1)的腔壁上。4. The magnetic water level control valve according to claim 1 or 2, characterized in that: the pair of permanent magnets (6) are respectively fixed on the end face of the valve core (2) and the end face of the valve body (1) with water-resistant glue. cavity wall. 5.根据权利要求1或2所述的磁力水位控制阀,其特征在于:所述的一对永磁体(6)采用稀土钕铁硼永磁材料。5. The magnetic water level control valve according to claim 1 or 2, characterized in that the pair of permanent magnets (6) are made of rare earth NdFeB permanent magnet material.
CNU2008200804493U 2008-05-09 2008-05-09 Magnetic water level control valve Expired - Fee Related CN201190831Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102384307A (en) * 2011-11-02 2012-03-21 浙江工业职业技术学院 Water level control valve with flow rate continuous control function
CN102384301A (en) * 2011-11-16 2012-03-21 黄石市海成节能科技开发有限公司 Single-direction magnetic-thrust self-control water-saving valve
CN104551848A (en) * 2015-02-03 2015-04-29 励志辉 Cutting fluid control system
CN114654674A (en) * 2022-04-05 2022-06-24 东台迈盛智能科技有限公司 A wind turbine blade mold with built-in rapid cooling mechanism

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102384307A (en) * 2011-11-02 2012-03-21 浙江工业职业技术学院 Water level control valve with flow rate continuous control function
CN102384301A (en) * 2011-11-16 2012-03-21 黄石市海成节能科技开发有限公司 Single-direction magnetic-thrust self-control water-saving valve
CN102384301B (en) * 2011-11-16 2012-12-12 黄石市海成节能科技开发有限公司 Single-direction magnetic-thrust self-control water-saving valve
CN104551848A (en) * 2015-02-03 2015-04-29 励志辉 Cutting fluid control system
CN114654674A (en) * 2022-04-05 2022-06-24 东台迈盛智能科技有限公司 A wind turbine blade mold with built-in rapid cooling mechanism
CN114654674B (en) * 2022-04-05 2023-03-10 东台迈盛智能科技有限公司 A wind turbine blade mold with a built-in rapid cooling mechanism

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