CN201198123Y - Anti-sway directional hand bit - Google Patents
Anti-sway directional hand bit Download PDFInfo
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- CN201198123Y CN201198123Y CNU2008200847747U CN200820084774U CN201198123Y CN 201198123 Y CN201198123 Y CN 201198123Y CN U2008200847747 U CNU2008200847747 U CN U2008200847747U CN 200820084774 U CN200820084774 U CN 200820084774U CN 201198123 Y CN201198123 Y CN 201198123Y
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Abstract
防摇摆定向手动旋具,属于手动工具,现有技术存在使用时有较大声响、工作杆易摇摆晃动、使用寿命短、可修复性差等缺陷,本实用新型是通过轴承将工作杆安装在手柄上,在工作杆的扭矩承受部与手柄的扭矩施加部之间置有扭矩传递件,并由定向转换件实现对扭矩传递件的状态变换;由此实现转换工作的同时防止摇摆晃动;其结构简单,利于装配,不易发生故障;整体性强。
The anti-swing directional manual screwdriver belongs to the manual tool. The existing technology has defects such as loud noise when used, easy swaying of the working rod, short service life, and poor repairability. The utility model installs the working rod on the handle through a bearing. On the top, there is a torque transmission part between the torque receiving part of the working rod and the torque application part of the handle, and the state change of the torque transmission part is realized by the orientation conversion part; thereby realizing the conversion work while preventing swinging and shaking; its structure Simple, easy to assemble, not prone to failure; strong integrity.
Description
技术领域 technical field
本实用新型属于手动工具,具体的说是一种防摇摆定向手动旋具。The utility model belongs to hand tools, in particular to an anti-sway directional hand screwdriver.
背景技术 Background technique
手动旋具是一种用手握持着手柄做旋转动作带动工作杆对相应的零件施加扭矩的手动工具,螺丝刀(也有叫螺丝批的)即是一种具有代表性的例子,传统的手动旋具是将工作杆与手柄固定在一起,使用时,如用一个螺丝刀旋紧或者旋松一个螺丝钉,由于握持手柄的手只能够转动一个较小的角度,因此当需要对一个零件连续多次旋动时,其间需要停顿下来让手反方向回转一个角度,有时是手持旋具从零件上暂时撤离实现反方向回转,这种方式需要再次将旋具对准零件,有时是用另一只手辅助让握持手柄的手松开手柄实现反方向回转,显然的,这两种方式均存在不便,影响作业效率。Manual screwdriver is a kind of manual tool that holds the handle by hand and rotates to drive the working rod to apply torque to the corresponding parts. Screwdriver (also called screwdriver) is a representative example. Traditional manual screwdriver The tool is to fix the working rod and the handle together. When using it, such as tightening or loosening a screw with a screwdriver, since the hand holding the handle can only rotate a small angle, when it is necessary to continuously adjust a part When turning, it is necessary to stop and let the hand turn an angle in the opposite direction. Sometimes the hand-held screwdriver is temporarily withdrawn from the part to achieve the opposite direction. In this way, the screwdriver needs to be aligned with the part again, sometimes with the other hand It assists the hand holding the handle to release the handle to realize the reverse rotation. Obviously, these two methods are inconvenient and affect the working efficiency.
为了克服上述不足,定向手动旋具应需而生,这种手动旋具的“定向”功用是向一个方向旋转手柄时令手柄携带着工作杆一起转动以便向零件施加扭矩,向另一个方向旋转手柄时令手柄相对工作杆转动,将工作杆定位在零件上,因此可以用手握持着手柄连续的来回旋转,其间不需停顿,达到快速旋紧或者旋松零件的目的,进一步的,这种动作是可以换向的。美国4485699号专利即公开了这样的一种定向手动旋具,其是在手柄上设置一个内腔,将工作杆轴向定位在内腔中限制工作杆从内腔中脱出,同时在工作杆上设置两个由较小直径的空挡段间隔开的较大直径的圆柱离合段,另在该内腔中置有两个作用方向相反的且套在空挡段和一个离合段上的离合器,并由一个推钮推动该离合器在内腔中滑动,令一个离合器与一个离合段配合时,另一个离合器处于对应空挡段的位置,通过这种离合器的位置转换实现“定向”功用;经分析及实践验证,上述定向手动旋具存在以下缺陷:In order to overcome the above deficiencies, a directional hand screwdriver was born as needed. The "orientation" function of this manual screwdriver is to rotate the handle in one direction so that the handle rotates with the working rod to apply torque to the part, and rotate the handle in the other direction. The seasonal handle rotates relative to the working rod to position the working rod on the part, so the handle can be held by hand to rotate back and forth continuously without stopping, so as to achieve the purpose of quickly tightening or loosening the part. Further, this action is reversible. U.S. Patent No. 4,485,699 discloses such a directional manual screwdriver, which is provided with an inner chamber on the handle, and the working rod is axially positioned in the inner chamber to limit the working rod from coming out of the inner chamber, and at the same time on the working rod There are two cylindrical clutch sections with a larger diameter separated by a neutral section with a smaller diameter. In addition, two clutches with opposite acting directions and sleeved on the neutral section and a clutch section are placed in the inner cavity. A push button pushes the clutch to slide in the inner cavity, so that when one clutch cooperates with one clutch section, the other clutch is in the position corresponding to the neutral section, and the "orientation" function is realized through the position conversion of this clutch; it has been verified by analysis and practice , the above-mentioned directional manual screwdriver has the following defects:
1、实现“定向”功用至少需要两个可以换位的离合器并在工作杆上设置两个离合段以及一个空挡段,结构复杂;1. At least two shiftable clutches are required to realize the "orientation" function, and two clutch sections and one neutral section are set on the working rod, which has a complex structure;
2、为了保证离合器能够在内腔中滑动,因此丧失了离合器与手柄结合的可靠性,因此所承受的扭矩难以满足要求;2. In order to ensure that the clutch can slide in the inner cavity, the reliability of the combination of the clutch and the handle is lost, so the torque it bears is difficult to meet the requirements;
3、两个离合器在内腔中滑动换位时,其运动在直径不等的离合段与空挡段之间,可靠性差,严重时可能导致辊子丧失与离合段之间的配合;3. When the two clutches slide and shift in the inner cavity, their movement is between the clutch section and the neutral section with different diameters, and the reliability is poor. In severe cases, the roller may lose the cooperation with the clutch section;
4、该专利的方案的手柄是由两部分构成的,当装配完成工作杆、离合器以及推钮后,构成手柄的两部分焊接在一起,因此该工具出现故障时的可修复性差。4, the handle of the scheme of this patent is made of two parts, after assembling the working rod, the clutch and the push button, the two parts that constitute the handle are welded together, so the repairability of the tool when it breaks down is poor.
此外,中国ZL01243225.3号实用新型专利(公告号为CN2492345Y)公开了一种“螺丝刀”的技术方案,“其管状手柄内腔通过一对轴承固定主轴,主轴中段有一对正反向棘轮,手柄壁位于棘轮齿顶处有开口,开口处沿手柄轴向铰接带有正反向棘爪的换向板,刀身与主轴同轴联接。本螺丝刀使用时,利用任意一个外接棘轮机构即可在刀身刀口仍插在钉帽槽纹内的情况下,使工作手反向转动复位,与普通螺丝刀相比,一举省略了刀身刀口与钉帽上槽纹要经多次脱开和对准插入的步骤,故使用本螺丝刀相当省时,以至工作效率较高。”同样经分析及实践验证,上述定向手动旋具存在以下缺陷:In addition, China's utility model patent No. ZL01243225.3 (notification number CN2492345Y) discloses a "screwdriver" technical solution, "the inner cavity of the tubular handle fixes the main shaft through a pair of bearings, and there is a pair of positive and negative ratchets in the middle of the main shaft. The wall is located at the tooth top of the ratchet and has an opening. The opening is hinged with a reversing plate with positive and negative pawls along the axial direction of the handle, and the blade is coaxially connected with the main shaft. When this screwdriver is used, any external ratchet mechanism can be used on the blade body. When the knife edge is still inserted in the groove of the nail cap, the working hand is rotated in the opposite direction to reset. Compared with ordinary screwdrivers, the steps of disengaging and aligning the blade and the groove on the nail cap are omitted in one fell swoop. , so the use of this screwdriver is quite time-saving, and the work efficiency is high." Also after analysis and practice verification, the above-mentioned directional manual screwdriver has the following defects:
1、虽然用一对轴承固定主轴,但是刀身在使用时需要插装在主轴的固定孔内,因此即使主轴不会摇摆晃动,也难以确保刀身相对主轴摇摆晃动,影响使用;1. Although a pair of bearings are used to fix the main shaft, the knife body needs to be inserted into the fixing hole of the main shaft when in use, so even if the main shaft does not swing, it is difficult to ensure that the knife body swings relative to the main shaft, which affects the use;
2、手柄壁位于棘轮齿顶处有开口,开口处沿手柄轴向铰接带有正反向棘爪的换向板,这样的结构导致手柄的整体性欠佳,不利于用手握持,而且,手柄壁位于棘轮齿顶处的开口是敞开的,一些杂物和灰尘易于进入手柄内腔,影响正反向棘爪与正反向棘轮的配合,同时影响主轴的灵活转动;2. There is an opening on the handle wall at the tooth top of the ratchet, and the reversing plate with positive and negative pawls is hinged at the opening along the axial direction of the handle. Such a structure leads to poor integrity of the handle, which is not conducive to holding by hand, and , the opening of the handle wall at the tooth top of the ratchet is open, and some debris and dust are easy to enter the inner cavity of the handle, affecting the cooperation between the forward and reverse pawls and the forward and reverse ratchets, and affecting the flexible rotation of the main shaft;
3、该专利通过设置正反向棘爪和正反向棘爪实现定向,结构复杂,配合不精确。3. This patent achieves orientation by setting forward and reverse pawls and forward and reverse pawls, which has a complex structure and inaccurate cooperation.
本实用新型要解决的技术问题和提出的技术任务是克服现有技术存在的使用时工作杆易摇摆晃动造成准确性差,传递扭矩小、使用寿命短、可修复性差;同时,由于工作杆易摇摆晃动,使得工作杆的长度比普通旋矩短,使产品的使用范围变小等缺陷,提供一种防摇摆定向手动旋具,为此,本实用新型采用以下技术方案:The technical problem to be solved and the technical task proposed by the utility model are to overcome the poor accuracy, small transmission torque, short service life and poor repairability of the working rod due to the easy swing of the working rod when used in the prior art; Shaking makes the length of the working rod shorter than the ordinary torque, making the use range of the product smaller and other defects. An anti-swing directional manual screwdriver is provided. For this reason, the utility model adopts the following technical solutions:
防摇摆定向手动旋具,其特征是包括:Anti-sway directional hand bit, characterized by including:
手柄,在其内部具有扭矩施加部和一个轴线方向的内孔,在该内孔中设置有两个分离的轴承座;a handle having a torque applying portion and an axial bore in which two separate bearing seats are disposed;
一个工作杆,其前段具有工作头部(其工作头部可以和工作杆一体,也可以是分离可换的),其后段伸至所述手柄的内孔中并由两个安置在所述轴承座上的轴承支撑,在其后段上还设置有扭矩承受部;A working rod, its front section has a working head (its working head can be integrated with the working rod, or it can be separated and exchanged), and its rear section extends into the inner hole of the handle and is arranged in the said handle by two The bearing support on the bearing seat is also provided with a torque receiving part on its rear section;
定向转换件,其可控的设置在所述手柄上并至少可以定位在两个位置;an orientation switch controllably disposed on said handle and positionable in at least two positions;
扭矩传递件,其介于所述手柄上的扭矩施加部与工作杆上的扭矩承受部之间并受控于所述的定向转换件,随定向转换件的位置变换而转换状态。The torque transmitting part is interposed between the torque applying part on the handle and the torque receiving part on the working rod and is controlled by the orientation conversion part, and its state is switched as the position of the orientation conversion part changes.
上述技术方案,首先由轴承将工作杆安装定位在所述手柄的内孔中实现对工作杆的定心,防止工作杆在转动时摇摆晃动;其次,通过定向转换件令扭矩传递件的状态发生变化,以便在相反的方向传递扭矩,实现定向功能。其结构简单,动作灵活可靠,便于装配和拆卸维修,使用寿命长。In the above technical solution, first, the bearing is used to install and position the working rod in the inner hole of the handle to realize the centering of the working rod, so as to prevent the working rod from swinging and shaking when rotating; secondly, the state of the torque transmission part is made change in order to transmit torque in the opposite direction for directional function. Its structure is simple, its action is flexible and reliable, it is easy to assemble and disassemble for maintenance, and it has a long service life.
作为对上述技术方案的进一步完善和补充,本实用新型还包括以下附加技术特征:As a further improvement and supplement to the above technical solution, the utility model also includes the following additional technical features:
首先:first:
所述手柄的内孔中设置有一个型腔,所述的扭矩施加部为形成在所述型腔内表面的至少两对反向设置且周向均布的第一楔形面和第二楔形面,每对第一楔形面和第二楔形面的交汇处形成自由容纳区;A mold cavity is provided in the inner hole of the handle, and the torque applying part is formed on the inner surface of the mold cavity at least two pairs of oppositely arranged first wedge-shaped surfaces and second wedge-shaped surfaces uniformly distributed in the circumferential direction, each forming a free accommodation area at the intersection of the first wedge surface and the second wedge surface;
所述的扭矩承受部为设置在所述工作杆上对应所述型腔第一楔形面和第二楔形面的圆柱段;The torque receiving part is a cylindrical section arranged on the working rod corresponding to the first wedge-shaped surface and the second wedge-shaped surface of the cavity;
所述的定向转换件为一个保持架,其套在所述工作杆上并位于手柄前端将所述型腔盖设,其具有与所述第一楔形面和第二楔形面的对数相同且围绕所述工作杆圆柱段的通透限位部;The orientation conversion part is a cage, which is sleeved on the working rod and is located at the front end of the handle to cover the cavity. It has the same logarithm as the first wedge-shaped surface and the second wedge-shaped surface and a through stopper surrounding the cylindrical section of the working rod;
所述的扭矩传递件为与所述第一楔形面和第二楔形面的对数相同的滚针,该滚针分别置于所述保持架的通透限位部内,且该滚针随着所述保持架的位置转换分别界于所述第一楔形面与所述工作杆的圆柱段之间和第二楔形面与所述工作杆的圆柱段之间。The torque transmitting member is a needle roller having the same logarithm as that of the first wedge surface and the second wedge surface. The position conversion of the cage is respectively bounded between the first wedge-shaped surface and the cylindrical section of the working rod and between the second wedge-shaped surface and the cylindrical section of the working rod.
这种实现方式选用滚针作为将施加在手柄上的扭矩传递给工作杆的元件,工作时以转动的方式动作,转动灵活,噪音小,达到静音效果;而且通过保持架实现滚针的换位,令工作杆可以在两个方向(顺时针和逆时针方向)相对实现“定向”的功用。由此达到本实用新型的目的。This implementation method selects the needle roller as the component that transmits the torque applied to the handle to the working rod. It acts in a rotating manner during work, with flexible rotation, low noise, and a quiet effect; and the transposition of the needle roller is realized through the cage. , so that the working rod can achieve the function of "orientation" in two directions (clockwise and counterclockwise). Reach the purpose of the utility model thus.
更为具体的:More specifically:
所述的手柄包括一个本体和一个与本体固接在一起的套状部件,所述的型腔形成在该套状部件上。这样的结构易于选用合适硬度和刚性的材料设置型腔,同时保证本体手柄具有良好的可握持性,兼顾了两个方面的技术要求。The handle includes a body and a sleeve-like part fixedly connected with the body, and the cavity is formed on the sleeve-like part. Such a structure is easy to select materials with appropriate hardness and rigidity to set up the cavity, and at the same time ensures that the handle of the body has good gripability, taking into account the technical requirements of the two aspects.
所述的第一楔形面和第二楔形面为曲面和/或平面。这样的结构利于将滚针挤压在楔形面与工作杆的圆柱段之间达到可靠的传递扭矩。The first wedge-shaped surface and the second wedge-shaped surface are curved surfaces and/or planes. Such a structure is beneficial to squeeze the needle roller between the wedge surface and the cylindrical section of the working rod to achieve reliable torque transmission.
所述的保持架和手柄上分别设置有彼此配合的限位槽和限位凸起。这种结构将保持架的转动范围进行了限制,具有较强的可操作性。The retainer and the handle are respectively provided with a limit groove and a limit protrusion which cooperate with each other. This structure limits the rotation range of the cage and has strong operability.
所述的保持架和手柄上分别设置有彼此配合的定位槽和定位弹子,且定位弹子后支撑有弹簧。这种结构可以将保持架定位在相应的工作位置,增强可操作性。The retainer and the handle are respectively provided with positioning grooves and positioning pins that cooperate with each other, and the positioning pins are supported by springs. This structure can position the cage at the corresponding working position, enhancing operability.
所述的保持架包括一个盖设所述型腔的旋钮盖和一个与旋钮盖固定在一起的拨块,所述的通透限位部设置在该拨块上。这种结构利于加工制造,且利于将所述的定位槽和/或定位弹子设置的比较隐蔽,保持工具的整体性。The cage includes a knob cover covering the mold cavity and a shift block fixed with the knob cover, and the transparent limiting part is arranged on the shift block. This structure facilitates processing and manufacturing, and facilitates setting the positioning grooves and/or positioning pins relatively concealed, so as to maintain the integrity of the tool.
所述的保持架具有一个定位面,所述的工作杆上设置有一个抵触在所述定位面上并将所述保持架向手柄内施加作用力的轴肩。这样的结构通过工作杆实现对保持架的定位,防止保持架脱离工作位置,同时使得本实用新型的手动工具易于装配。The retainer has a locating surface, and the working rod is provided with a shoulder that abuts against the locating surface and exerts force from the retainer into the handle. Such a structure realizes the positioning of the cage through the working rod, prevents the cage from leaving the working position, and makes the hand tool of the utility model easy to assemble.
所述的工作杆依次穿过所述的保持架和两个轴承并连接一个螺母实现定位。该结构易于装配。The working rod passes through the cage and two bearings in sequence and is connected with a nut to realize positioning. The structure is easy to assemble.
其次:Secondly:
所述的扭矩施加部为形成在所述手柄内部的至少一对反向设置的第一施力面和第二施力面;The torque applying portion is at least a pair of oppositely disposed first force application surfaces and second force application surfaces formed inside the handle;
所述的扭矩承受部为设置在所述工作杆上的棘轮;The torque receiving part is a ratchet arranged on the working rod;
所述的定向转换件为一个拨柱,其位于所述手柄内部对应所述第一施力面和第二施力面的位置;The orientation conversion part is a dial, which is located inside the handle corresponding to the first force application surface and the second force application surface;
所述的扭矩传递件为置放在所述第一施力面与所述棘轮之间以及所述第二施力面与所述棘轮之间的棘爪,所述棘爪上支撑有将其保持向所述第一施力面和棘轮、第二施力面和棘轮上的弹簧,在手柄内部形成有容纳空间。The torque transmission member is a ratchet placed between the first force application surface and the ratchet wheel and between the second force application surface and the ratchet wheel, and the ratchet is supported by a A holding space is formed inside the handle to hold the springs on the first force application surface and the ratchet, the second force application surface and the ratchet.
这种实现方式选用滚针作为扭矩传递件,将施加在手柄上的扭矩传递给工作杆,工作可靠且承受扭矩的能力强,转动灵活且使用寿命长;易于改变状态;而且通过拨柱实现其状态的变换,简单易行,令工作杆可以在两个方向相对实现“定向”的功用。This implementation method selects the needle roller as the torque transmission part, and transmits the torque applied to the handle to the working rod, which is reliable in work, strong in torque bearing capacity, flexible in rotation and long in service life; easy to change the state; The change of state is simple and easy, so that the working rod can realize the function of "orientation" in two directions relative to each other.
更为具体的:More specifically:
所述的棘轮呈齿轮状,所述的棘爪上设置有可以与棘轮吻合的棘齿;所述的第一施力面和第二施力面为其上各个部位与棘轮中心之间的距离由小变大的平面或者曲面,所述的拨柱和棘爪上设置有对应的斜面。这种结构在对棘爪进行位置变换时,可以令棘爪沿着第一施力面或者第二施力面滑动而远离棘轮从而不传递扭矩,或者靠向棘轮实现在施力面于棘轮之间的扭矩传递。The ratchet is in the shape of a gear, and the ratchet is provided with ratchets that can be matched with the ratchet; the first force application surface and the second force application surface are the distances between each part on the above and the center of the ratchet wheel For flat or curved surfaces that change from small to large, corresponding slopes are provided on the dial and pawl. When this structure changes the position of the ratchet, it can make the ratchet slide along the first force application surface or the second force application surface and stay away from the ratchet so as not to transmit torque, or close to the ratchet to realize the gap between the force application surface and the ratchet. Torque transmission between.
所述的手柄包括一个本体和一个与本体固接在一起的套状部件,所述的第一施力面和第二施力面形成在该套状部件上。这样的结构易于选用合适硬度和刚性的材料设置第一施力面和第二施力面,同时保证本体手柄具有良好的可握持性,兼顾了强度和握持性能两个方面的技术要求。The handle includes a body and a sleeve-shaped part fixedly connected with the body, and the first force-applying surface and the second force-applying surface are formed on the sleeve-shaped part. Such a structure is easy to choose materials with appropriate hardness and rigidity to set up the first force application surface and the second force application surface, and at the same time ensures that the handle of the body has good gripability, taking into account the technical requirements of both strength and grip performance.
所述的工作杆依次穿过所述的旋钮盖、套状部件和两个轴承并连接一个螺母实现定位。易于装配。The working rod passes through the knob cover, the sleeve-like part and two bearings in sequence and is connected with a nut to realize positioning. Easy to assemble.
所述的拨柱设置在一旋钮盖上,在该旋钮盖和手柄上分别设置有彼此配合的定位弹子和定位槽,且定位弹子后支撑有弹簧。The shift column is arranged on a knob cover, and the knob cover and the handle are respectively provided with positioning pins and positioning grooves that cooperate with each other, and the positioning pins are supported by springs.
所述手柄的尾端连接有将所述内孔封堵的可拆卸尾盖。由此将内孔封闭,避免杂物以及灰尘进入,同时保证手柄的完整性。The tail end of the handle is connected with a detachable tail cap that blocks the inner hole. In this way, the inner hole is sealed to avoid the entry of sundries and dust, while ensuring the integrity of the handle.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、由轴承将工作杆安装定位在所述手柄的内孔中实现对工作杆的定心,防止工作杆在转动时的摇摆晃动,可以提高工作的准确性减少误操作;1. The working rod is installed and positioned in the inner hole of the handle by the bearing to realize the centering of the working rod, preventing the working rod from swaying when rotating, which can improve the accuracy of work and reduce misoperation;
2、由于工作杆在转动时的摇摆晃动减小,可以使工作杆的长度和普通旋具一样长,扩大了定向旋具的使用范围;2. Since the sway of the working rod is reduced during rotation, the length of the working rod can be as long as that of the ordinary screwdriver, which expands the scope of use of the directional screwdriver;
3、选用滚针或者棘爪作为扭矩传递件,工作时动作灵活;3. Use needle roller or pawl as the torque transmission part, and the movement is flexible during work;
4、通过保持架或者拨柱实现扭矩传递件的换位,令工作杆至少可以在两个方向相对实现“定向”的功用;4. The transposition of the torque transmission part is realized through the cage or the dial column, so that the working rod can be relatively "oriented" in at least two directions;
5、将作为扭矩传递件的滚针或者棘爪约束在手柄内部,在达到灵活换位的同时,保证滚针或棘爪位于合理的工作位置,不易发生故障;5. Constrain the needle roller or pawl as a torque transmission part inside the handle, while achieving flexible transposition, ensure that the needle roller or pawl is in a reasonable working position, and is not prone to failure;
6、换位时将保持架或者拨柱转动一个较小的角度即可实现,而且在工具的外观上不产生变化,工具的整体性好;6. When changing the position, it can be realized by rotating the cage or the dial column at a small angle, and there is no change in the appearance of the tool, and the integrity of the tool is good;
7、滚针的长径比(即长度与直径的比值)较大,且在周向均匀的分布在工作杆圆柱段的周围,因此其动作稳定,传递扭矩均匀;7. The length-to-diameter ratio (that is, the ratio of length to diameter) of the needle roller is large, and it is evenly distributed around the cylindrical section of the working rod in the circumferential direction, so its movement is stable and the transmission torque is uniform;
8、用滚针作为扭矩传递件时,空转(即以与传递扭矩的方向相反的方向转动)无阻力,几乎不传递扭矩,因此可以有效避免被操作零件如螺钉随着工作杆回转。8. When the needle roller is used as the torque transmission member, there is no resistance to idling (that is, to rotate in the direction opposite to the direction of the torque transmission), and almost no torque is transmitted, so it can effectively prevent the operated parts such as screws from rotating with the working rod.
9、保持架套在工作杆上能够辅助轴承对工作杆定心,防止工作杆摇摆晃动;9. The cage set on the working rod can assist the bearing to center the working rod and prevent the working rod from swaying;
10、可操作性强,装配简便,不易发生故障,利于修复;使用寿命长。10. Strong operability, easy assembly, not easy to break down, easy to repair; long service life.
附图说明 Description of drawings
图1为本实用新型的一个实施例的外形示意图。Fig. 1 is a schematic outline of an embodiment of the utility model.
图2为为本实用新型工作杆的结构示意图。Figure 2 is a schematic structural view of the working rod of the present invention.
图3为图1的K-K向截面图。Fig. 3 is a cross-sectional view taken along line K-K of Fig. 1 .
图4a为图1的A-A向截面的一种状态示意图。Fig. 4a is a schematic diagram of a state of the A-A section in Fig. 1 .
图4b为图1的A-A向截面的另一种状态示意图。Fig. 4b is a schematic diagram of another state of the A-A section in Fig. 1 .
图5a为图1的B-B向截面的一种状态示意图。Fig. 5a is a schematic diagram of a state of the B-B section in Fig. 1 .
图5b为图1的B-B向截面的另一种状态示意图。Fig. 5b is a schematic diagram of another state of the B-B section in Fig. 1 .
图6a为本实用新型旋钮盖的外形示意图。Fig. 6a is a schematic diagram of the appearance of the knob cover of the present invention.
图6b为图6a的C-C向截面图。Fig. 6b is a cross-sectional view along line C-C of Fig. 6a.
图7a为本实用新型套状部件的外形示意图。Fig. 7a is a schematic diagram of the appearance of the sleeve-shaped component of the present invention.
图7b为图7a的左视图。Fig. 7b is a left side view of Fig. 7a.
图7c为图7b的D-D向截面图。Fig. 7c is a D-D cross-sectional view of Fig. 7b.
图7d为图7c的E-E向截面图。Fig. 7d is a cross-sectional view along E-E direction of Fig. 7c.
图8a为本实用新型拨块的外形示意图。Fig. 8a is a schematic diagram of the appearance of the shifting block of the present invention.
图8b为图8a的左视图。Figure 8b is a left side view of Figure 8a.
图8c为图8a的右视图。Figure 8c is a right side view of Figure 8a.
图8d为图8a的俯视图。Fig. 8d is a top view of Fig. 8a.
图8e为图8d的G-G向截面图。Fig. 8e is a cross-sectional view along the line G-G of Fig. 8d.
图9为本实用新型尾盖的结构示意图。Fig. 9 is a structural schematic diagram of the tail cap of the present invention.
图10为本实用新型手柄的结构示意图。Fig. 10 is a structural schematic diagram of the handle of the present utility model.
图11为本实用新型的另一个实施例的轴向剖面示意图。Fig. 11 is a schematic axial sectional view of another embodiment of the present invention.
图12为图11的P-P向截面示意图。Fig. 12 is a schematic cross-sectional view taken along the line P-P in Fig. 11 .
图13为图11的Q-Q向截面示意图。FIG. 13 is a schematic cross-sectional view taken along the Q-Q direction of FIG. 11 .
图14为图11的R-R向截面示意图。FIG. 14 is a schematic cross-sectional view along R-R direction of FIG. 11 .
图15为图11所示结构的手动旋具逆时针方向旋转对零件施加扭矩时的状态示意图。FIG. 15 is a schematic diagram of the state when the manual screwdriver with the structure shown in FIG. 11 rotates counterclockwise to apply torque to the part.
图16为图11所示结构的手动旋具顺时针方向旋转对零件施加扭矩时的状态示意图。Fig. 16 is a schematic diagram of the state when the manual screwdriver with the structure shown in Fig. 11 rotates clockwise to apply torque to the part.
图中:In the picture:
1—手柄,1 - handle,
11—本体,11—ontology,
12—套状部件,12—sleeve-like parts,
1A—内孔,
1C/1D—轴承座, 1C/1D—Bearing seat,
1B—型腔,
1E—第一楔形面,
1F—第二楔形面,
1G—自由容纳区,
1H—限位槽,
1J/1K—定位槽,
1M—第一施力面,
1N—第二施力面,
1P1/1P2—容纳空间;
12A—定位弹子,
12B—弹簧;
2—工作杆,2—working rod,
2A—工作头部,2A—working head,
2B/2C—安装部, 2B/2C—Installation Department,
2D—圆柱段,2D—cylindrical segment,
2E—外螺纹,2E—external thread,
2F—轴肩,2F—shaft shoulder,
2G—棘轮,2G—Ratchet,
2H-可换工作头部; 2H- replaceable working head;
3—保持架,3—cage,
31—旋钮盖,31—knob cover,
31A—端面,
31B—嵌装槽,
31C—环槽;
31D—定位坑;
32—拨块,32—shift block,
32A—凸柱,
32B—凸缘,
32C—柱状物,
32D—通透限位部,
32E—端板,
32F—定位面,
32G—限位凸起,
34—孔用挡圈,34—Retaining ring for holes,
35—定位弹子,35—Positioning marbles,
36—支撑弹簧,36—support spring,
37—拨柱,37A/37B—斜面;37—column, 37A/37B—slope;
4—滚针;4—needle;
5—尾盖;5—tail cover;
6—防松螺母;6—lock nut;
7A/7B—轴承;7A/7B—bearing;
8A—第一棘爪,8A1—斜面,8B—第二棘爪,8B1—第二斜面;8A—the first ratchet, 8A1—the inclined plane, 8B—the second ratchet, 8B1—the second inclined plane;
9A/9B—弹簧。9A/9B—spring.
具体实施方式 Detailed ways
实施例一Embodiment one
如图1、3、4a、4b、5a、5b所示的防摇摆定向手动旋具,其由手柄1、工作杆2、保持架3、滚针4以及尾盖5等零部件装配而成,作为本实用新型的一个较佳的实施例,以下通过对各个零部件的结构及其装配关系和相互之间的动作配合进行说明以阐述本实用新型的构思:The anti-sway directional manual screwdriver shown in Figures 1, 3, 4a, 4b, 5a, and 5b is assembled from handle 1, working
手柄如图10所示,其具有一个轴线方向的内孔1A,在该内孔1A中设置有两个分离的轴承座1C、1D和一个型腔1B;具体的,手柄1包括一个本体11和一个与本体11固定在一起的套状部件12(该套状部件12的具体结构表示在图7a、7b、7c、7d中),作为固定的具体形式,可以将套状部件12作为嵌件置于模具中直接与本体11注塑在一起,也可以本体注塑成型后再将套状部件12压入到本体11中;型腔1B形成在该套状部件12上,且型腔1B具有三对反向设置且周向均布的第一楔形面1E和第二楔形面1F作为扭矩施加部(所述的反向设置在于第一楔形面1E和第二楔形面1F与下文述及的工作杆的圆柱段1D之间形成的空间由小变大的方向相反,即一个为顺时针方向,另一个为逆时针方向),每对第一楔形面1E和第二楔形面1F的交汇处形成自由容纳区1G,自由容纳区1G的存在为滚针4的位置变换提供容纳空间,为了保证套状部件12与本体11可靠固定并承受足够大扭矩,将套状部件12与本体11接触的部位设置成非圆形(参见图7d);进一步的,在套状部件12的端部内侧壁上设置有一个限位槽1H和两个定位槽1J、1K(参见图7b);As shown in Figure 10, the handle has an
工作杆如图2所示,其为一长杆,在其前端具有工作头部2A,该工作头部2A可以直接将工作杆的端头加工形成,也可以安装可更换的工作头部,工作杆的后段上有两个安装部2B、2C和一个作为扭矩承受部的圆柱段2D,在工作杆2的后端部有外螺纹2E,在圆柱段2D的下端形成一个轴肩2F,视具体情形,圆柱段2D可以与工作杆的前段直径相等,也可以有所不同;Working rod as shown in Figure 2, it is a long rod, has working
保持架3作为定向转换件,其为一个组件结构,其包括旋钮盖31、拨块32、孔用挡圈34、定位弹子35、支撑弹簧36;旋钮盖31如图6a、6b所示,其端面31A中心部位开设一个通孔以便穿设工作杆,端面31A的内壁开设有嵌装槽31B,侧壁内表面开设环槽31C;拨块32如图8a、8b、8c、8d、8e所示,其一端具有与端面内壁的嵌装槽31B对应的凸柱32A并有一个对应所述环槽31C的凸缘32B,因此该端可以置于旋钮盖31内,令凸柱32A插入嵌装槽31B,之后将孔用挡圈34置于环槽31C内阻挡凸缘32B实现旋钮盖31与拨块32的装配,由此当转动旋钮盖31时可以将扭矩传递给拨块32;进一步的,拨块32的主体由三个在圆周方向均布的柱状物32C构成,在三个柱状物32C之间形成三个通透限位部32D,三个柱状物32C的端部由一个端板32E连接用以保持三者之间的配合关系并增强其强度,此外,端板的中心部位开设通孔,该通孔内缘形成为定位面32F(见图3);在拨块32上设置有限位凸起32G和一个孔,定位弹子35和弹簧36置在该孔内,弹簧36支撑在定位弹子35的后侧;The cage 3 is used as an orientation conversion part, and it is a component structure, which includes a knob cover 31, a dial block 32, a retaining ring 34 for a hole, a positioning pin 35, and a support spring 36; the knob cover 31 is shown in Figures 6a and 6b, and its A through hole is provided in the center of the end face 31A to allow the working rod to pass through, the inner wall of the end face 31A is provided with an embedded groove 31B, and the inner surface of the side wall is provided with a ring groove 31C; the shifting block 32 is shown in Figures 8a, 8b, 8c, 8d, and 8e , one end has a boss 32A corresponding to the embedded groove 31B on the inner wall of the end face and a flange 32B corresponding to the annular groove 31C, so this end can be placed in the knob cover 31, so that the boss 32A is inserted into the embedded groove 31B, then place the retaining ring 34 for the hole in the ring groove 31C to block the flange 32B to realize the assembly of the knob cover 31 and the dial block 32, so that when the knob cover 31 is turned, the torque can be transmitted to the dial block 32; further, The main body of the shifting block 32 is composed of three columns 32C uniformly distributed in the circumferential direction, and three transparent stoppers 32D are formed between the three columns 32C, and the ends of the three columns 32C are formed by an end plate 32E The connection is used to maintain the matching relationship between the three and enhance its strength. In addition, a through hole is opened in the center of the end plate, and the inner edge of the through hole is formed as a
滚针4作为扭矩传递件,其为细长圆柱状,本实施例为三个,也可以是四个或多个;The
尾盖5如图9所示,其为一个与手柄1连接的构件。As shown in FIG. 9 , the
上述结构的零部件,可以按照以下方式装配:The components of the above structure can be assembled in the following manner:
可以将两个轴承7A、7B(如向心球轴承)分别置放在两个轴承座1C、1D上,将工作杆2的后段穿过保持架3,之后将三个滚针4置于三个通透限位部32D与工作杆2、拨块32一起置入型腔1B,令工作杆2穿过两个轴承7A、7B露出外螺纹2E,两个安装部2B、2C分别与两个轴承7A、7B对应,限位凸起32G位于限位槽1H内,定位弹子位于一个定位槽1J或1K内,三个滚针4界于圆柱段2D与第一楔形面1E或第二楔形面1F之间,最后在工作杆的外螺纹2E上拧上防松螺母6,至工作杆2上的轴肩2F抵触在所述的定位面32F上,由此实现各个零部件的定位,螺母6的松紧程度可以通过工作杆2的摇摆和轴向窜动以及旋钮盖31与手柄1之间的缝隙判断;最后将尾盖5连接在手柄1尾端将内孔1A封堵。装配完成后各个零部件之间的配合详细表示在图3、4a、4b、5a、5b等图中。Two
上述装配完成的手动旋具,可以用手转动旋钮盖31相对手柄1在两个定位槽1J、1K之间进行位置变换,达到改变本实用新型的手动工具所产生扭矩的方向:The above-mentioned assembled manual screwdriver can be rotated by hand to change the position of the
如图4a所示,此时三个滚针4分别界于三个第一楔形面1E与工作杆圆柱段2D之间,此时如图5a箭头所示顺时针方向用手握持手柄转动,则三个滚针4即因受到第一楔形面1E和圆柱段2D的摩擦产生顺时针方向滚动(至少是顺时针方向滚动的趋势),由于第一楔形面的存在,滚针4向这个方向的运动的空间变得越来越狭小,从而被挤压在第一楔形面1E与圆柱段2D之间,阻止工作杆相对手柄转动,促使工作杆随手柄一起转动,由此即可将来自手柄的扭矩通过三个滚针传递给工作杆,进而传递给零件(如螺钉、螺母),实现对零件的拧紧或者拧松,而且,三个滚针承受的扭矩越大,其传递扭矩的能力也随之增加;反之,按图5a箭头所示相反的逆时针方向用手握持手柄1转动,则三个滚针4即因受到第一楔形面1E和圆柱段2D的摩擦产生逆时针方向滚动,同样因第一楔形面的存在,三个滚针则向越来越宽敞的空间运动,从而,令手柄相对工作杆转动;据此,可以不必松手或者将工作杆的工作头部从零件上撤离,只需要连续的反复转动手柄即可完成作业。As shown in Figure 4a, at this time, the three
作为另一种工作状态,手持旋钮盖31按照图4a所示状态顺时针方向转动,即可将整个保持架3的位置转换至图4b所示状态,其间,三个滚针4被拨块32拨动而从图4a所示位置经过自由容纳区1G转换至图4b所示位置,此时三个滚针4分别界于三个第二楔形面1F与工作杆圆柱段2D之间;此时如图5b箭头所示逆时针方向用手握持手柄1转动,则三个滚针4即因受到第二楔形面1F和圆柱段2D的摩擦产生逆时针方向滚动(至少是逆时针方向滚动的趋势),由于第二楔形面的存在,滚针4向这个方向的运动的空间变得越来越狭小,从而被挤压在第二楔形面1F与圆柱段2D之间,阻止工作杆相对手柄转动,促使工作杆随手柄一起转动,由此即可将来自手柄的扭矩通过三个滚针传递给工作杆,进而传递给零件(如螺钉、螺母),实现对零件的拧紧或者拧松,而且,三个滚针承受的扭矩越大,其传递扭矩的能力也随之增加;反之,按图5b箭头所示相反的顺时针方向用手握持手柄转动,则三个滚针4即因受到第二楔形面1F和圆柱段2D的摩擦产生顺时针方向滚动,同样因第二楔形面的存在,三个滚针4则向越来越宽敞的空间运动,从而,令手柄1相对工作杆2转动;据此,可以不必松手或者将工作杆的工作头部从零件上撤离,只需要连续的反复转动手柄即可连续作业。As another working state, the hand-held
上述图5a、5b两种状态,在实际使用时是很实用的,以螺钉为例,既可以用本实用新型的手动旋具拧紧螺钉,又可以拧松螺钉;进一步的,同样是螺钉,由于螺纹的方向有左旋、右旋之分,因此本实用新型的手动旋具既适用于左旋,也适用于右旋,只需要通过旋动旋钮盖转换滚针的位置分别与第一楔形面、第二楔形面配合即可。The above two states of Fig. 5a and 5b are very practical in actual use. Taking the screw as an example, the manual screwdriver of the present utility model can be used to tighten the screw and loosen the screw again; further, the same screw, because The direction of thread can be divided into left-handed and right-handed. Therefore, the manual screwdriver of the present invention is suitable for both left-handed and right-handed. It is only necessary to switch the position of the needle roller by turning the knob cover to be respectively aligned with the first wedge-shaped surface and the second. The two wedge-shaped surfaces can be matched.
实施例二Embodiment two
如图11、12、13、14所示的防摇摆定向手动旋具,其由手柄1、工作杆2、旋钮盖31、两个棘爪8A、8B以及尾盖5等零部件装配而成,作为本实用新型的一个较佳的实施例,以下通过对各个零部件的结构及其装配关系和相互之间的动作配合进行说明以阐述本实用新型的构思:The anti-swing directional manual screwdriver shown in Figures 11, 12, 13, and 14 is assembled from a handle 1, a working
手柄具有一个轴线方向的内孔1A,在该内孔1A中设置有两个分离的轴承座1C、1D;具体的,手柄1包括一个本体11和一个与本体11固定在一起的套状部件12,作为固定的具体形式,可以将套状部件12作为嵌件置于模具中直接与本体11注塑在一起(参见实施例一),在套状部件的内表面上形成对称(相对一个通过套状部件中心的径向直线X-X对称)的第一施力面1M和第二施力面1N作为扭矩施加部,该第一施力面1M和第二施力面1N其上各个部位与棘轮中心之间的距离由小变大的平面或者曲面;与该第一施力面1M和第二施力面1N对应设置有容纳空间1P1、1P2,在套状部件的侧壁上开设一个盲孔,盲孔内置有定位弹子12A,在弹子12A的后侧支撑有弹簧12B;The handle has an inner hole 1A in the axial direction, and two separate bearing seats 1C, 1D are arranged in the inner hole 1A; specifically, the handle 1 includes a body 11 and a sleeve-shaped part 12 fixed with the body 11 , as a specific form of fixing, the sleeve-shaped part 12 can be placed in the mold as an insert and directly injected with the body 11 (see Embodiment 1), and symmetry is formed on the inner surface of the sleeve-shaped part (relative to a sleeve-shaped The first force application surface 1M and the second force application surface 1N of the radial straight line X-X symmetry in the center of the component) are used as torque application parts, and the distance between each part of the first force application surface 1M and the second force application surface 1N and the center of the ratchet is A plane or a curved surface where the distance between small and large becomes large; accommodating spaces 1P1 and 1P2 are provided corresponding to the first force application surface 1M and the second force application surface 1N, and a blind hole is opened on the side wall of the sleeve-like component, and the blind hole A positioning pin 12A is built in the hole, and a spring 12B is supported on the rear side of the pin 12A;
工作杆为一长杆,在其前段有工作头部2A,在工作头部2A可以设置可换工作头部2H,(本图示(图11)为四合一也可以是六合一或八合一等等)从而实现多功能。工作杆2的后段上有两个安装部2B、2C和一个作为扭矩传递件的齿轮状棘轮2D,在工作杆2的后端部有外螺纹2E;Working rod is a long rod, has working
旋钮盖31中心部位开设一个通孔以便穿设工作杆,其侧面有三个定位坑31D,其内端面上有向手柄内部延伸的作为定向转换件的拨柱37,拨柱37两侧面为斜面37A、37B:A through hole is opened in the center of the
两个棘爪8A、8B作为扭矩传递件分别置于前述的两个容纳空间1P1、1P2内,其一端分别支撑有弹簧9A、9B,其另一端分别接触在第一施力面1M和第二施力面1N上且分别设置有斜面8A1、8B1,该斜面8A1、8B1与拨柱37上的斜面37A、37B对应,其内侧面上设置有棘齿;The two
尾盖5为一个与手柄1连接的构件。The
上述结构的零部件,可以按照以下方式装配:The components of the above structure can be assembled in the following manner:
可以将两个轴承7A、7B(如向心球轴承)分别置放在两个轴承座1C、1D上,将工作杆2的后段依次穿过套状部件、两个轴承7A、7B,露出外螺纹2E并安装上螺母实现对工作杆在手柄上的定位;之后将两个棘爪8A、8B置于两个容纳空间1P1、1P2内;再将旋钮盖31盖设在套状部件12的前端,令拨柱37位于两个棘爪8A、8B之间,定位弹子12A位于一个定位坑31D内即可(参见图12)。Two
上述装配完成的手动旋具,可以用手转动旋钮盖31相对手柄1在三个定位坑之间进行位置变换,达到改变本实用新型的手动工具所产生扭矩的方向:The above assembled hand screwdriver can be rotated by hand to change the position of the
如图15所示,是手持旋钮盖31相对手柄从图12所示状态进行顺时针方向旋转后的状态,此时第一棘爪8A被拨柱37从棘轮2G上拨开,仅有第二棘爪8B吻合在棘轮2G上,此时手握手柄进行逆时针方向旋转,则来自手柄的扭矩经第二施力面1N传递给第二棘爪8B,第二棘爪8B再传递给棘轮2G,令工作杆头部2A进行工作;反之,手握手柄进行顺时针方向旋转,则来自工作杆2的逆时针方向扭矩通过棘轮2G作用在第二棘爪8B上,迫使第二棘爪8B在第二施力面1N上逆时针方向滑动而脱离棘轮2G,若继续这样的转动,则在弹簧9B的支撑下,该第二棘爪8B从棘轮2G的逐个棘齿上滑过。As shown in Figure 15, it is the state after holding the
如图16所示,是手持旋钮盖相对手柄从图12所示状态进行逆时针方向旋转后的状态,此时第二棘爪8B被拨柱从棘轮2G上拨开,仅有第一棘爪8A吻合在棘轮2G上,此时手握手柄进行顺时针方向旋转,则来自手柄的扭矩经第一施力面1M传递给第一棘爪8A,第一棘爪再传递给棘轮2G,令工作杆头部2A进行工作;反之,手握手柄进行逆时针方向旋转,则来自工作杆2的顺时针方向扭矩通过棘轮2G作用在第一棘爪8A上,迫使第一棘爪8A在第一施力面1M上顺时针方向滑动而脱离棘轮2G,若继续这样的转动,则在弹簧的支撑下,该第一棘爪8A从棘轮2G的逐个棘齿上滑过。As shown in Figure 16, it is the state after holding the knob cover relative to the handle and rotating counterclockwise from the state shown in Figure 12. At this time, the
当弹子位于图12所示的位置时,两个棘爪同时起作用,此时该定向旋具和普通旋具一样,工作杆被固定住失去“定向”功能,实现顺时针和/或逆时针工作。When the pin is in the position shown in Figure 12, the two pawls work at the same time. At this time, the directional screwdriver is the same as the ordinary screwdriver. The working rod is fixed and loses the "orientation" function, realizing clockwise and/or counterclockwise Work.
Claims (15)
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| CNU2008200847747U CN201198123Y (en) | 2008-03-31 | 2008-03-31 | Anti-sway directional hand bit |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076716A (en) * | 2019-04-15 | 2019-08-02 | 宁波泓谊塑胶科技有限公司 | A kind of external tooth type ratchet screwdriver |
| CN117916058A (en) * | 2022-01-26 | 2024-04-19 | 哈蔡特沃克霍曼泽维有限责任两合公司 | Torque screwdriver |
-
2008
- 2008-03-31 CN CNU2008200847747U patent/CN201198123Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076716A (en) * | 2019-04-15 | 2019-08-02 | 宁波泓谊塑胶科技有限公司 | A kind of external tooth type ratchet screwdriver |
| CN117916058A (en) * | 2022-01-26 | 2024-04-19 | 哈蔡特沃克霍曼泽维有限责任两合公司 | Torque screwdriver |
| US20250050478A1 (en) * | 2022-01-26 | 2025-02-13 | Hazet-Werk Hermann Zerver Gmbh & Co. Kg | Torque screwdriver |
| US12539584B2 (en) * | 2022-01-26 | 2026-02-03 | Hazet-Werk Hermann Zerver Gmbh & Co. Kg | Torque screwdriver |
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