CN201198005Y - A battery integral zinc cylinder mold - Google Patents
A battery integral zinc cylinder mold Download PDFInfo
- Publication number
- CN201198005Y CN201198005Y CNU2008200628538U CN200820062853U CN201198005Y CN 201198005 Y CN201198005 Y CN 201198005Y CN U2008200628538 U CNU2008200628538 U CN U2008200628538U CN 200820062853 U CN200820062853 U CN 200820062853U CN 201198005 Y CN201198005 Y CN 201198005Y
- Authority
- CN
- China
- Prior art keywords
- die
- hole
- mold
- bottom core
- utility
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 239000011701 zinc Substances 0.000 title claims abstract description 15
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000000956 alloy Substances 0.000 abstract 1
- 229910045601 alloy Inorganic materials 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
本实用新型涉及一种电池整体锌筒模具,它把凹模(3)中的孔设置为台阶孔;台阶孔上层孔径大于下层孔径,将底芯(5)设置在下层孔中,底芯(5)上端面略高于凹模台阶孔台阶面。该实用新型工作时,冲棒(1)的冲压力对模具内部边缘产生应力,该种力被硬质合金凹模(3)吸收,不产生到底芯(5)上,这样便能增加模具使用寿命。
The utility model relates to an integral zinc cylinder mold for a battery, which sets the holes in the die (3) as stepped holes; the aperture of the upper layer of the stepped hole is larger than the aperture of the lower layer, and the bottom core (5) is arranged in the lower hole, and the bottom core ( 5) The upper end surface is slightly higher than the step surface of the step hole of the die. When the utility model works, the stamping force of the punch rod (1) produces stress on the inner edge of the mold, which is absorbed by the hard alloy die (3) and does not occur on the bottom core (5), thus increasing the use of the mold life.
Description
所属技术领域Technical field
本实用新型涉及一种电池锌筒模具,尤其是一种电池整体锌筒模具。The utility model relates to a battery zinc cylinder mold, in particular to a battery integral zinc cylinder mold.
背景技术 Background technique
中国是电池生产的大国,目前电池锌筒大都采用整体成形的加工工艺,也就是反向挤压成形加工,这就需要用到锌筒加工冲压模具,冲压模具是高强度作业,属于损耗品。模具的凹模的材料由硬质合金做成,很具耐用性,为节约成本和吸收冲击力,底芯用传统材料做成,其耐磨性和耐用性不如硬质合金。传统的电池锌筒模具凹模孔为略带脱模锥度直孔。为了加工出需要的电池锌筒形状,须将底芯上端面设计成盆状,即中间低,周围高,周围必须要一个圆弧的倒角,这样加工时冲棒的下压力就会对底芯边缘倒角产生应力,从而使底芯更快的损耗,冲压模具的使用寿命不仅关系到企业的生产成本,也关系到企业的加工工作效率,而传统的冲压模具设计结构就不能很好地解决这模具使用寿命问题。China is a big country in battery production. At present, most battery zinc cylinders are processed by integral forming, that is, reverse extrusion forming. This requires the use of stamping dies for zinc cylinder processing. Stamping dies are high-strength operations and are consumables. The material of the die of the mold is made of cemented carbide, which is very durable. In order to save costs and absorb impact, the bottom core is made of traditional materials, and its wear resistance and durability are not as good as cemented carbide. The die hole of the traditional battery zinc cylinder mold is a straight hole with a slight taper. In order to process the required shape of the battery zinc cylinder, the upper end surface of the bottom core must be designed in a basin shape, that is, the middle is low, the surrounding is high, and there must be a circular chamfer around, so that the downward force of the punching rod will be on the bottom during processing. The chamfering of the edge of the core produces stress, which causes the bottom core to wear out faster. The service life of the stamping die is not only related to the production cost of the enterprise, but also to the processing efficiency of the enterprise. However, the traditional stamping die design structure cannot be well Solve the problem of mold service life.
实用新型内容Utility model content
为了克服上述问题,本实用新型的提供了结构简单,工作寿命大大提高的一种电池整体锌筒模具。In order to overcome the above problems, the utility model provides a battery integral zinc cylinder mold with simple structure and greatly improved working life.
本实用新型所采用的技术方案是:它主要由冲棒(1)、凹模(3)、底芯(5)、钢套(4)组成,钢套(4)和凹模(3)为环形,中间开有通孔,凹模(3)锥度配合过盈压入在钢套(4)内,底芯(5)过渡配合在凹模(3)内,钢套(4)、底芯(5)、凹模(3)同心,凹模(3)中的孔为台阶孔,且上层孔径大于下层孔径,上层孔径大于底芯直径,台阶孔的台阶面转角(6)为圆孤角;底芯(5)上端面为平面,底芯上端面比凹模内孔台阶面高0~0.2mm。。The technical scheme adopted in the utility model is: it is mainly made up of punch rod (1), die (3), bottom core (5), steel sleeve (4), and steel sleeve (4) and die (3) are Ring, with a through hole in the middle, the die (3) is pressed into the steel sleeve (4) with a taper fit interference, the bottom core (5) is transitionally fitted in the die (3), the steel sleeve (4), the bottom core (5), the concave mold (3) is concentric, the hole in the concave mold (3) is a step hole, and the upper layer aperture is larger than the lower layer aperture, the upper layer aperture is larger than the bottom core diameter, and the step surface corner (6) of the step hole is an arcuate angle ; The upper end surface of the bottom core (5) is a plane, and the upper end surface of the bottom core is 0-0.2mm higher than the step surface of the inner hole of the die. .
该实用新型的底芯设置在凹模的下层孔中,为加工出锌筒需要的形状而必须的倒角就设置在了凹模上,冲棒的冲压力也就由硬质合金的凹模承担,从而增加了整个模具的使用寿命。且该模具结构简单,改进设计并不增加制造成本。The bottom core of the utility model is set in the lower hole of the die, and the necessary chamfers for processing the required shape of the zinc cylinder are set on the die, and the stamping force of the punch rod is controlled by the die of the cemented carbide. Bear, thus increasing the service life of the entire mold. Moreover, the mold structure is simple, and the improved design does not increase the manufacturing cost.
附图说明 Description of drawings
图1是本实用新型结构图;Fig. 1 is a structural diagram of the utility model;
图2是本实用新型凹模结构图;Fig. 2 is a structural diagram of the utility model die;
图3是本实用新型底芯。Fig. 3 is the utility model bottom core.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
该种模具凹模(3)中开孔为台阶孔,在装配该模具时,将底芯(5)上表面安装到与凹模内台阶面水平,在使用该模具加工产品电池锌筒(2)时,冲棒(1)的冲压力对模具内部边缘产生应力,该种力被硬质合金凹模(3)吸收,不产生到底芯(5)上。The hole in the concave mold (3) of this kind of mold is a stepped hole. When assembling the mold, the upper surface of the bottom core (5) is installed to be level with the inner step surface of the concave mold. When using the mold to process the product battery zinc cylinder (2 ), the stamping force of the punch rod (1) produces stress on the inner edge of the die, and this force is absorbed by the cemented carbide die (3) and does not occur on the bottom core (5).
上面已结合附图对本实用新型的具体实施方式进行了示例性的描述,显然本实用新型不限于此,在本实用新型范围内进行的各种改型均没有超出本实用新型的保护范围。The specific embodiments of the utility model have been described above with reference to the accompanying drawings. Obviously, the utility model is not limited thereto, and various modifications within the scope of the utility model are within the scope of protection of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200628538U CN201198005Y (en) | 2008-04-10 | 2008-04-10 | A battery integral zinc cylinder mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200628538U CN201198005Y (en) | 2008-04-10 | 2008-04-10 | A battery integral zinc cylinder mold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201198005Y true CN201198005Y (en) | 2009-02-25 |
Family
ID=40449161
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200628538U Expired - Fee Related CN201198005Y (en) | 2008-04-10 | 2008-04-10 | A battery integral zinc cylinder mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201198005Y (en) |
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2008
- 2008-04-10 CN CNU2008200628538U patent/CN201198005Y/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090225 Termination date: 20120410 |