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CN201197123Y - 太阳板支架结构 - Google Patents

太阳板支架结构 Download PDF

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CN201197123Y
CN201197123Y CNU2008201023763U CN200820102376U CN201197123Y CN 201197123 Y CN201197123 Y CN 201197123Y CN U2008201023763 U CNU2008201023763 U CN U2008201023763U CN 200820102376 U CN200820102376 U CN 200820102376U CN 201197123 Y CN201197123 Y CN 201197123Y
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main beam
solar panel
wall
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support structure
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洪旭文
王小明
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Clenergy Technology Co Ltd
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洪金春
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Priority to DE202009018641U priority patent/DE202009018641U1/de
Priority to PCT/AU2009/000616 priority patent/WO2009137887A1/en
Priority to AU2009246063A priority patent/AU2009246063A1/en
Priority to DE202009018643U priority patent/DE202009018643U1/de
Priority to EP09745309.6A priority patent/EP2307820A4/en
Priority to US12/993,003 priority patent/US8640401B2/en
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object
    • H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F24S25/33—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/634—Clamps; Clips
    • F24S25/636—Clamps; Clips clamping by screw-threaded elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/65—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2200/00—Constructional details of connections not covered for in other groups of this subclass
    • F16B2200/40—Clamping arrangements where clamping parts are received in recesses of elements to be connected
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/01—Special support components; Methods of use
    • F24S2025/014—Methods for installing support elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/01—Special support components; Methods of use
    • F24S2025/018—Means for preventing movements, e.g. stops
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S2025/6007—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by using form-fitting connection means, e.g. tongue and groove
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80—Special profiles
    • F24S2025/801—Special profiles having hollow parts with closed cross-section
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80—Special profiles
    • F24S2025/807—Special profiles having undercut grooves
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

本实用新型提供的一种太阳板支架结构，包括主梁和卡块，主梁具有两个开口朝向不同的供卡块置入的容置空间，容置空间的开口处一侧形成内折的挡沿，开口的另一侧内壁形成一挡墙，至少一个容置空间内的挡墙下沿处内壁与卡块紧配合，且内壁为一向内渐宽的斜面；卡块设有贯穿的螺孔。本实用新型使用时将卡块置入主梁的容置空间中，通过一螺钉将压板与卡块螺固，太阳板即夹置于压板与主梁之间，能起到稳固的横向和纵向定位作用，且结构简单，节省材料。

Description

太阳板支架结构
技术领域
本实用新型涉及一种太阳板支架结构，具体是指太阳板户外固定用支架结构。
背景技术
随着科技的发展及环保意识的增强，目前太阳能的应用已从航天领域走向各行各业，走向千家万户，太阳能热水器、太阳能汽车、太阳能游艇、太阳能自行车等都相继问世，尤其是太阳能热水器现已被广泛使用。太阳板(即太阳能电池板)是太阳能发电系统中的核心部分，其作用是将太阳的辐射能转换为电能，或送往蓄电池中存储起来，或推动负载工作，因而太阳板需安装在户外，如房顶等等充分受阳光辐射的地方。为能接收更多的辐射能，太阳板多为表面积较大的扁平状，受风力影响较大，所以其安装固定结构需有较强的定位能力及结构强度。
美国专利US2006/0156651公开了一种太阳板支架结构，如图2所示，包括主梁1和卡块2，图1所示为主梁1的截面图，卡块2置入主梁1中，卡块2上开有贯通的螺孔，通过一螺钉3将压板4与卡块2螺固，太阳板即夹置于压板4与主梁1之间，通过在太阳板的周边设置主梁1及复数个卡块2，将太阳板固定到主梁1上，而主梁1的另一侧也配合卡块2将主梁1固定于屋顶或其它位置。卡块2呈
“L”型，没有螺孔的一边末端形成内弯的卡钩21，主梁1上对应形成挡墙11，横向挡止卡块2，挡墙11上缘形成突沿12，配合卡钩21，纵向挡止卡块2。由于为了起横向定位作用必须设置挡墙11，使主梁1结构复杂，且太阳板面积较大，周长较长，主梁1为长条形，看似不大的挡墙11，实际上耗费了很多材料，无形中提高了主梁1的成本，浪费资源。
实用新型内容
本实用新型的目的在于提供一种结构简单，节省材料，且能起到稳固的横向和纵向定位作用的太阳板支架结构。
为实现上述目的，本实用新型的解决方案是：
一种太阳板支架结构，包括主梁和卡块；主梁具有两个开口朝向不同的供卡块置入的容置空间，容置空间的开口处一侧形成内折的挡沿，开口的另一侧内壁形成一挡墙，至少一个容置空间内的挡墙下沿处内壁与卡块紧配合，且内壁为一向内渐宽的斜面；卡块设有供螺钉贯穿的螺孔。
所述两容置空间开口方向呈垂直设置。
所述卡块呈类似“Z”形，两侧分别形成一挡块。
所述卡块的其中一挡块侧边形成一滑槽，主梁容置空间的内壁对应形成一道定位滑轨。
所述主梁的一个侧面上形成数道凸起的凹凸槽，使两个主梁相对旋转180°后其凹凸槽可相对卡合。
采用上述方案后，本实用新型使用时将卡块置入主梁的容置空间中，通过一螺钉将压板与卡块螺固，太阳板即夹置于压板与主梁之间，通过在太阳板的周边设置主梁及复数个卡块，将太阳板固定到主梁上，而利用主梁的另一容置空间与卡块、螺钉配合将主梁固定于屋顶或其它位置。当螺钉紧固后，卡块两端抵靠于挡沿及挡墙，形成纵向定位，当卡块抵靠于挡墙时，容置空间的内壁与卡块形成紧配合，形成横向定位。
由此，本实用新型只需在容置空间的两侧壁上形成两挡墙，即可起到稳固的横向及纵向定位效果，与现有技术(美国专利US2006/0156651)相比结构简单，大大节省了材料。另外，本实用新型的卡块无需如该发明的卡块弯折成“L”型，因此在使用相同体积的材料的情况下，本实用新型的卡块具有更好的结构强度。
附图说明
图1为背景技术中主梁的截面图；
图2为背景技术主梁结构的使用状态示意图；
图3为本实用新型使用状态截面示意图；
图4为主梁结构示意图；
图5为卡块断面图；
图6为本实用新型使用状态示意图；
图7为两主梁凹凸槽卡合示意图；
图8为借由凹凸槽连接主梁的示意图。
具体实施方式
如图3所示，为本实用新型提供的一种太阳板支架结构的较佳实例，包括主梁5和卡块6。结合图4所示，主梁5具有两个开口朝向不同的供卡块6置入的容置空间51，本实施例中两容置空间51开口方向呈垂直设置，纵向的容置空间51用于固定太阳板7，横向的容置空间51用于将主梁5固定到预定位置。容置空间51的开口处一侧形成内折的挡沿52，开口的另一侧内壁54形成一挡墙53，纵向容置空间51的挡墙53下沿处内壁54与卡块6形成紧配合，且内壁54为一向内渐宽的斜面。参阅图5所示，卡块6呈类似“Z”形，两侧分别形成一挡块62，卡块6主体上开有贯穿的螺孔61。
结合图3与图6所示，本实用新型使用时将卡块6置入主梁5的纵向容置空间51中，通过一螺钉3将压板4与卡块6螺固，太阳板7即夹置于压板4与主梁5之间，通过设置多道主梁5及复数个卡块6将太阳板7的周边固定到主梁5上，而利用主梁5的横向容置空间51与卡块6、螺钉3配合将主梁5固定于屋顶或其它位置，从而实现太阳板7的固定。当螺钉3紧固后，卡块6两端挡块62分别抵靠于挡沿52及挡墙53，形成纵向定位，当卡块6抵靠于挡墙53时，容置空间51的内壁与卡块6紧配合，形成横向定位。由于内壁54为一向内渐宽的斜面，所以可以轻松的将卡块6由内壁较宽处置入容置空间51内。
固定主梁5时，由于受太阳板7与主梁5的重力作用，纵向不会由于定位不稳固而上下晃动的可能，所以可以省去横向容置空间51的内壁54与卡块6紧配合的结构，而无需将内壁54设置为一斜面。为加强主梁5的横向定位，在主梁5横向容置空间51的内壁54上形成一道定位滑轨56，卡块6的其中一挡块62侧边形成一滑槽63，通过滑轨56与滑槽63的配合加强了横向定位效果。
另外，请参阅图7所示，主梁5的一个侧面上还形成数道凸起的凹凸槽55，使两个主梁5相对旋转180°后其凹凸槽55可相对卡合。通过凹凸槽55的设置，可以利用一小段主梁5将两根主梁5接合，以延长主梁5的长度(如图8所示)。
综上所述，本实用新型能起到稳固的横向和纵向定位作用，与现有技术相比结构简单，大大节省了材料，本实用新型的卡块6较现有技术的卡块2具有更好的结构强度。

Claims (5)

1.一种太阳板支架结构，包括主梁和卡块，其特征在于：主梁具有两个开口朝向不同的供卡块置入的容置空间，容置空间的开口处一侧形成内折的挡沿，开口的另一侧内壁形成一挡墙，至少一个容置空间内的挡墙下沿处内壁与卡块紧配合，且内壁为一向内渐宽的斜面；卡块设有供螺钉贯穿的螺孔。
2.如权利要求1所述的太阳板支架结构，其特征在于：所述两容置空间开口方向呈垂直设置。
3.如权利要求1所述的太阳板支架结构，其特征在于：所述卡块呈类似“Z”形，两侧分别形成一挡块。
4.如权利要求1或3所述的太阳板支架结构，其特征在于：所述卡块的其中一挡块侧边形成一滑槽，主梁容置空间的内壁对应形成一道定位滑轨。
5.如权利要求1所述的太阳板支架结构，其特征在于：所述主梁的一个侧面上形成数道凸起的凹凸槽，使两个主梁相对旋转180°后其凹凸槽可相对卡合。
CNU2008201023763U 2008-05-16 2008-05-16 太阳板支架结构 Expired - Lifetime CN201197123Y (zh)

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CNU2008201023763U CN201197123Y (zh) 2008-05-16 2008-05-16 太阳板支架结构
DE202009018641U DE202009018641U1 (de) 2008-05-16 2009-05-15 Befestigungssystem
US12/993,003 US8640401B2 (en) 2008-05-16 2009-05-15 Photovoltaic panel mounting system
EP09745309.6A EP2307820A4 (en) 2008-05-16 2009-05-15 MOUNTING SYSTEM
PCT/AU2009/000616 WO2009137887A1 (en) 2008-05-16 2009-05-15 Mounting system
AU2009246063A AU2009246063A1 (en) 2008-05-16 2009-05-15 Mounting system
DE202009018643U DE202009018643U1 (de) 2008-05-16 2009-05-15 Befestigungssystem

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CN102903772A (zh) * 2012-09-26 2013-01-30 友达光电股份有限公司 太阳能设备及其组装系统
CN105849474A (zh) * 2013-10-10 2016-08-10 Lg伊诺特有限公司 太阳能电池组件

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US7600349B2 (en) * 2003-02-26 2009-10-13 Unirac, Inc. Low profile mounting system
EP2333454A1 (de) * 2009-11-25 2011-06-15 Reich + Nievergelt AG Vorrichtung für die Montage von Solarmodulen auf einem Dach
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US8640401B2 (en) 2014-02-04
EP2307820A1 (en) 2011-04-13
US20110126881A1 (en) 2011-06-02
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WO2009137887A4 (en) 2010-01-14
DE202009018641U1 (de) 2012-05-23

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