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CN201189903Y - Carbon fiber seat cushion with rigidity and toughness - Google Patents

Carbon fiber seat cushion with rigidity and toughness Download PDF

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Publication number
CN201189903Y
CN201189903Y CNU2008200088506U CN200820008850U CN201189903Y CN 201189903 Y CN201189903 Y CN 201189903Y CN U2008200088506 U CNU2008200088506 U CN U2008200088506U CN 200820008850 U CN200820008850 U CN 200820008850U CN 201189903 Y CN201189903 Y CN 201189903Y
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China
Prior art keywords
seat
plate part
seat cushion
rigidity
carbon fiber
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Expired - Fee Related
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CNU2008200088506U
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Chinese (zh)
Inventor
陈叔谊
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Zhaosheng Carbon Fiber Science And Technology Co ltd
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Zhaosheng Carbon Fiber Science And Technology Co ltd
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Priority to CNU2008200088506U priority Critical patent/CN201189903Y/en
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Publication of CN201189903Y publication Critical patent/CN201189903Y/en
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Abstract

The utility model provides a carbon fiber cushion with rigidity and toughness, which comprises a seat plate part and a protective plate part, wherein the seat plate part is arranged in the middle, the front end edge of the bottom surface is provided with a nose seat, the rear end is adjacently provided with a tail seat, an elastic bow is arranged between the nose seat and the tail seat, and the seat plate part is arranged on a bicycle seat pipe by the elastic bow; the guard plate part is arranged on the periphery of the seat plate part and surrounds the seat plate part, the seat cushion is in a flat surface shape, the bottom surface of the seat plate part is also provided with a bonding layer, and the bonding layer is formed by integrating a fiber material soaked in epoxy resin and a thermoplastic material through hot-pressing by a mould. The structure can be properly deformed according to the pedaling force, accords with the principle of ergonomics, is comfortable to sit and saves labor when being pedaled.

Description

一种兼具刚性及韧性的碳纤维座垫 A carbon fiber seat cushion with both rigidity and toughness

技术领域 technical field

本实用新型涉及自行车领域,特别涉及一种碳纤维座垫。The utility model relates to the field of bicycles, in particular to a carbon fiber seat cushion.

背景技术 Background technique

现今最佳的碳纤维座垫,如中国台湾公告第M241301号“自行车用之弹性座垫结构”所提供,是在碳纤维座垫下方靠近后端边缘的位置安装一可上下弹动的延伸片,该延伸片设有二尾座,与支撑架的一端组接,而支撑架的另一端借助鼻座固定在座垫下方靠近前端边缘的位置,当骑车者坐在座垫上行经不平的路段时,座垫能通过延伸片上下摆动,达到吸震缓冲的作用。The best carbon fiber seat cushion today, as provided by China Taiwan Announcement No. M241301 "Elastic Seat Cushion Structure for Bicycles", is to install an extension piece that can bounce up and down near the rear end edge under the carbon fiber seat cushion. The extension piece is equipped with two tail seats, which are assembled with one end of the support frame, and the other end of the support frame is fixed under the seat cushion near the front edge by means of the nose seat. , The seat cushion can swing up and down through the extension piece to achieve the function of shock absorption and buffering.

然而,在使用上述结构时,当骑车者的一只脚向下踩踏时,会牵动对应一侧的大腿及臀部,使座垫的该半部分产生侧向一边的抗力,与此同时,骑车者的另一只脚向上提动,不会用力,则座垫的这半部分不会产生侧向该边的抗力,因此在使用自行车踩踏时,座垫的左右部分需要承受不对称的抗力,上述结构并不能舒缓这种不对称的抗力,完全不符合人体工学原理,当骑车者长期踩踏时,不仅引起不舒适感,还具有踩踏费力的缺陷。However, when using the above-mentioned structure, when one foot of the rider steps down, it will affect the thigh and buttocks on the corresponding side, so that the half part of the seat cushion will produce sideways resistance. The other foot of the rider lifts up without using force, and this half of the seat cushion will not produce lateral resistance to this side. Therefore, when using a bicycle to pedal, the left and right parts of the seat cushion need to bear asymmetrical resistance. However, the above-mentioned structure cannot relieve the asymmetrical resistance, and is completely inconsistent with ergonomic principles. When the rider pedals for a long time, it not only causes discomfort, but also has the disadvantage of strenuous effort.

有鉴于此,本发明人经过多次试验设计,终于完成本案,以彻底解决上述结构中存在的问题。In view of this, the present inventor finally completed the present case after many experiments and designs, so as to thoroughly solve the problems existing in the above-mentioned structure.

实用新型内容Utility model content

本实用新型的目的在于提供一种兼具刚性及韧性的碳纤维座垫,其符合人体工学原理,乘坐舒适,踩踏省力。The purpose of the utility model is to provide a carbon fiber seat cushion with both rigidity and toughness, which conforms to the principles of ergonomics, is comfortable to ride, and saves effort when stepping on it.

为了达成上述目的,本实用新型的解决方案是:In order to achieve the above object, the solution of the present utility model is:

一种兼具刚性及韧性的碳纤维座垫,包括可供乘坐的坐板部及护板部,坐板部位于中间,且底面的前端边缘设置有鼻座,后端则邻设有尾座,鼻座及尾座之间组设一弹性弓,坐板部借助弹性弓组设在自行车座管上;护板部设于坐板部的周侧,并将坐板部圈围,座垫为表面平整的形态,坐板部的底面还设有一结合层,此结合层是由一浸过环氧树脂的纤维材与一热可塑材一体受模具热压成型。A carbon fiber seat cushion with both rigidity and toughness, including a seat part and a guard part for riding. An elastic bow is set between the nose seat and the tail seat, and the seat plate is set on the bicycle seat tube by means of the elastic bow; In the shape of flat surface, a bonding layer is provided on the bottom surface of the seat part, and the bonding layer is formed by a fiber material impregnated with epoxy resin and a thermoplastic material integrally by mold heat pressing.

上述结合层具有三层,为热固层、纤维层与热塑层。The bonding layer has three layers, which are a thermosetting layer, a fiber layer and a thermoplastic layer.

上述坐板部与护板部壁厚不均等。The wall thicknesses of the seat board part and the guard board part are not equal.

采用上述结构后,本实用新型由于在坐板部底面形成一由浸过环氧树脂的纤维材与热可塑性材一体受模具热压成型的结合层,当骑车者在进行踩踏动作时,骑车者的腿部对坐板部产生向下的压力,由于结合层具有刚性与韧性,使座垫产生适度的形变,并在施力撤销后,结合层快速回复原状,减小坐板部对骑车者腿部的抗力,符合人体工学原理,乘坐舒适,踩踏省力。After adopting the above-mentioned structure, the utility model forms a joint layer formed by the fiber material impregnated with epoxy resin and the thermoplastic material on the bottom surface of the seat part and is formed by hot pressing of the mold. The rider's legs exert downward pressure on the seat board. Due to the rigidity and toughness of the bonding layer, the seat cushion undergoes moderate deformation. The resistance of the cyclist's legs conforms to the principles of ergonomics, the ride is comfortable, and the pedaling is labor-saving.

附图说明 Description of drawings

图1是本实用新型的立体示意图;Fig. 1 is the three-dimensional schematic view of the utility model;

图2是本实用新型的仰视图;Fig. 2 is the bottom view of the utility model;

图3是图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2;

图4是图2的B-B剖视图;Fig. 4 is the B-B sectional view of Fig. 2;

图5是图2的C-C剖视图;Fig. 5 is a C-C sectional view of Fig. 2;

图6是本实用新型较佳实施例的剖视图。Fig. 6 is a cross-sectional view of a preferred embodiment of the present invention.

【主要组件符号说明】[Description of main component symbols]

10座垫      11坐板部    12护板部    13鼻座10 seat cushion 11 seat board part 12 guard board part 13 nose seat

14尾座      20弹性弓    30结合层    31纤维层14 tailstock 20 elastic bow 30 bonding layer 31 fiber layer

32热固层    33热塑层32 thermosetting layer 33 thermoplastic layer

具体实施方式 Detailed ways

如图1至图5所示,座垫10使用碳纤维材料制成整体轮廓,且表面平整,底面通过支撑用的弹性弓20呈水平状设置在自行车座管上。As shown in FIGS. 1 to 5 , the seat cushion 10 is made of carbon fiber material and has a flat surface. The bottom surface is horizontally arranged on the bicycle seat tube through the elastic bow 20 for support.

座垫10包括一坐板部11,为骑车者提供乘坐,坐板部11的四周侧边还设置有末端向下微弯的护板部12,将坐板部11围圈,坐板部11与护板部12具有不均等的壁厚,以增加其变形量,增加弹性。坐板部11底面的前端边缘还设置有鼻座13,后端则邻设有尾座14,鼻座13和尾座14还具有开口相对的插槽。The seat cushion 10 includes a seat plate portion 11, which provides a ride for the rider. The surrounding side of the seat plate portion 11 is also provided with a guard plate portion 12 whose end is slightly bent downwards, enclosing the seat plate portion 11, and the seat plate portion 11 and the guard plate portion 12 have unequal wall thicknesses to increase their deformation and increase their elasticity. The front edge of the bottom surface of the seat part 11 is also provided with a nose seat 13, and the rear end is adjacent to a tail seat 14, and the nose seat 13 and the tail seat 14 also have slots with opposite openings.

弹性弓20的一端插设在鼻座13的插槽中,另一端插固在尾座14的插槽中,使弹性弓20可以跨设在鼻座13与尾座14之间,则座垫10可通过支撑用的弹性弓20组设在自行车座管上。One end of the elastic bow 20 is inserted in the slot of the nose seat 13, and the other end is inserted and fixed in the slot of the tail stock 14, so that the elastic bow 20 can be straddled between the nose seat 13 and the tail stock 14, and the seat cushion 10 can be arranged on the bicycle seat tube by the elastic bow 20 groups that are used for support.

结合层30位于坐板部11的底面,制作过程为:先将纤维层置于环氧树脂中,纤维层吸收环氧树脂后,表面具有微黏性,然后再使用模具,将一层或多层纤维层设置在坐板部11的底面,并叠合一热可塑性材,再利用模具热压的方式一体成型出整体形状,形成结合层30。此结合层30由纤维层31、热固层32与热塑层33共同结合而成,且成型后的座垫10表面仍旧保持平整的形态。The bonding layer 30 is located on the bottom surface of the seat portion 11. The manufacturing process is as follows: firstly place the fiber layer in the epoxy resin, after the fiber layer absorbs the epoxy resin, the surface is slightly sticky, and then use a mold to place one or more layers A fiber layer is arranged on the bottom surface of the seat part 11 , and a thermoplastic material is superimposed, and then molded into an integral shape by hot pressing with a mold to form the bonding layer 30 . The bonding layer 30 is formed by combining the fiber layer 31 , the thermosetting layer 32 and the thermoplastic layer 33 , and the surface of the formed seat cushion 10 remains flat.

这样,当骑车者坐在表面平整的座垫10上进行踩踏时,由于坐板部11的底面具有刚性及韧性的结合层30,因此能作出适度的形变,并在施力解除后可快速回复,符合人体工学原理,乘坐舒适,踩踏省力。In this way, when the rider sits on the seat cushion 10 with a flat surface and steps on it, since the bottom surface of the seat plate portion 11 has a rigid and tough bonding layer 30, moderate deformation can be made, and the force can be quickly released after the force is released. Reply, it conforms to the principle of ergonomics, the ride is comfortable, and the pedaling is labor-saving.

参照图6所示,是本实用新型另一实施例的剖视图,为了增加座垫10的变形量,还将坐板部11与护板部12壁厚设置为不等,且坐板部11比护板部12略薄。Referring to Fig. 6, it is a cross-sectional view of another embodiment of the present utility model. In order to increase the deformation of the seat cushion 10, the wall thickness of the seat plate portion 11 and the guard plate portion 12 are set to be unequal, and the seat plate portion 11 is larger than the seat plate portion. The shield portion 12 is slightly thinner.

综上所述,本实用新型的关键在于,坐板部11底面的结合层30由一浸过环氧树脂的纤维材与一热可塑性材一体受模具热压成型,则在骑车者踩踏时,骑车者的腿部对坐板部11产生向下的压力,由于结合层30的刚性与韧性,使坐板部11产生适度的形变,并在施力解除后可快速回复,符合人体工学原理,乘坐舒适,踩踏省力。前述实施例仅为说明本实用新型的技术思想,不能以此限制本实用新型的保护范围,凡是按照本实用新型的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型保护范围之内。In summary, the key of the present invention is that the bonding layer 30 on the bottom surface of the seat part 11 is formed by a fiber material impregnated with epoxy resin and a thermoplastic material integrally by mold heat pressing, then when the rider steps on , the rider's legs exert downward pressure on the seat part 11, due to the rigidity and toughness of the bonding layer 30, the seat part 11 produces moderate deformation, and can quickly recover after the force is released, which conforms to ergonomics Principle, comfortable ride, easy pedaling. The foregoing embodiments are only to illustrate the technical ideas of the present utility model, and cannot limit the protection scope of the present utility model with this. Any changes made on the basis of the technical solution according to the technical ideas of the present utility model all fall into the scope of the utility model. within the scope of protection.

Claims (3)

1, a kind of carbon fiber seat cushion that has rigidity and toughness concurrently, comprise seat portion and the backplate portion that Gong to take, in the middle of seat portion is positioned at, and the front edge of bottom surface is provided with the nose seat, rear end then neighbour is provided with tailstock, group is established an elastic bow between nose seat and the tailstock, and seat portion is located on the bicycle saddle tube by the elastic bow group; Backplate portion is located at all sides of seat portion, and with seat portion corral, it is characterized in that: seat cushion is the form of surfacing, and the bottom surface of seat portion also is provided with a binding layer, but this binding layer is to be subjected to the mould heat pressure moulding by a fiber material and a heat plastic one of soaking epoxy resin.
2, a kind of carbon fiber seat cushion that has rigidity and toughness concurrently as claimed in claim 1, it is characterized in that: described binding layer has three layers, is thermoset layer, fibrage and thermoplastic layer.
3, a kind of carbon fiber seat cushion that has rigidity and toughness concurrently as claimed in claim 1 is characterized in that: described seat portion and backplate portion wall unevenness etc.
CNU2008200088506U 2008-03-26 2008-03-26 Carbon fiber seat cushion with rigidity and toughness Expired - Fee Related CN201189903Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200088506U CN201189903Y (en) 2008-03-26 2008-03-26 Carbon fiber seat cushion with rigidity and toughness

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200088506U CN201189903Y (en) 2008-03-26 2008-03-26 Carbon fiber seat cushion with rigidity and toughness

Publications (1)

Publication Number Publication Date
CN201189903Y true CN201189903Y (en) 2009-02-04

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ID=40334058

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008200088506U Expired - Fee Related CN201189903Y (en) 2008-03-26 2008-03-26 Carbon fiber seat cushion with rigidity and toughness

Country Status (1)

Country Link
CN (1) CN201189903Y (en)

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090204

Termination date: 20150326

EXPY Termination of patent right or utility model