CN201175900Y - Power output device of electric tool - Google Patents
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- CN201175900Y CN201175900Y CNU2008200098156U CN200820009815U CN201175900Y CN 201175900 Y CN201175900 Y CN 201175900Y CN U2008200098156 U CNU2008200098156 U CN U2008200098156U CN 200820009815 U CN200820009815 U CN 200820009815U CN 201175900 Y CN201175900 Y CN 201175900Y
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Abstract
Description
技术领域 technical field
本实用新型涉及一种电动工具动力输出装置,特别是涉及一种在切换档位时更为顺畅,更容易入文件的结构。The utility model relates to a power output device of an electric tool, in particular to a structure which is smoother and easier to insert files when switching gear positions.
背景技术 Background technique
在现有技术中,具有旋转输出动力,以及输出冲击性力量的电动工具,一般都具有切换多段档位输出力量与形态的切换机构,且通常最后一个档位是提供可同时作旋转动力输出及冲击性力量输出的位置,然而,这类的动力输出装置是由非常复杂的组件所构成。基于此,台湾专利公告第554808号即在于解决前述动力输出装置所存在结构过于复杂,以致于成本较高的问题。所述专利中装置的结构包含有一座体、一切换部、一冲击机构、一压掣部、一输出轴、与一旋钮外壳,其中,该切换部具有组合于一切换座的多个定位片;该冲击机构具有一定向轮及一跳动轮,其中,定向轮活动地组合于该输出轴,而跳动轮则固设在所述输出轴;该定向轮顶端面与该跳动轮底面分别形成可相互啮合的凸齿面;前述的定位片与定向轮的外环具有相对应的位置关系,因此旋转所述旋钮,可以使旋钮底端的凸缘压掣该定位片,进而使定位片中的凸部卡制该定向轮底部的外环周围的凸缘,导致该外环的轴向旋转自由度受到限制;在此状态下,由于跳动轮及定向轮相互啮合的各自的凸齿面由斜面齿所构成,因此当此二端面产生相对运动时,该跳动轮会产生跳动,且提供该输出轴产生一轴向的间歇性冲击力量,从而达到输出冲击动力的功能。In the prior art, electric tools with rotary output power and output impact force generally have a switching mechanism for switching the output power and form of multi-stage gears, and usually the last gear is to provide simultaneous rotary power output and The location of the impact force output, however, this type of power output device is composed of very complex components. Based on this, Taiwan Patent Publication No. 554808 aims to solve the problem that the structure of the aforementioned power output device is too complicated, so that the cost is relatively high. The structure of the device in said patent includes a base, a switching part, an impact mechanism, a pressing part, an output shaft, and a knob housing, wherein the switching part has a plurality of positioning pieces combined with a switching seat The impact mechanism has a directional wheel and a jumping wheel, wherein the directional wheel is movably combined with the output shaft, and the jumping wheel is fixed on the output shaft; the top surface of the directional wheel and the bottom surface of the jumping wheel respectively form a movable The convex tooth surfaces that mesh with each other; the aforementioned positioning piece has a corresponding positional relationship with the outer ring of the directional wheel, so rotating the knob can make the flange at the bottom of the knob press the positioning piece, and then the protrusion in the positioning piece The flange around the outer ring at the bottom of the directional wheel is clamped at the bottom of the directional wheel, causing the axial rotational freedom of the outer ring to be restricted; Therefore, when the two end surfaces move relative to each other, the jumping wheel will jump, and provide the output shaft to generate an axial intermittent impact force, thereby achieving the function of outputting impact power.
实用新型内容Utility model content
本实用新型的目的,在于解决台湾专利公告第554808号中,其旋钮转动至输出冲击动力功能的文件位时,定位片中的凸部会压到定向轮中的凸缘而产生干涉,致使定位片无法顺利插入定向轮的外环位置,导致无法顺利入档而必须再重新操作一次,甚至操作多次的问题。The purpose of this utility model is to solve Taiwan Patent No. 554808. When the knob is rotated to the file position of the output impact power function, the convex part in the positioning piece will be pressed against the flange in the directional wheel to interfere, causing the positioning piece to The position of the outer ring of the directional wheel cannot be inserted smoothly, resulting in the problem that the gear cannot be smoothly entered and the operation must be performed again, or even performed multiple times.
基于以上目的,本实用新型提供一种电动工具动力输出装置,包含有一座体、一切换部、一冲击机构、一压掣部、一输出轴、与一旋钮外壳;所述座体受动力带动而驱动该输出轴,进而带动工具旋转,以进行锁螺丝、钻削或冲击等加工作业。所述切换部具有一切换段速的旋钮可控制一定位弹簧的位置;该冲击机构具有活动组合于该输出轴的一定向轮及固设在该输出轴中的一跳动轮,该定向轮的顶端面与该跳动轮的底面分别形成可相互啮合的凸齿面,该定向轮底部装设一外环,且该外环会受该定位弹簧的位置的改变而决定其相对于输出轴旋转的自由度,当定向轮受到该定位弹簧咬合时,定向轮的自由度受到限制,进而使定向轮的棘轮机构产生作用,反之,当定向轮不受到该定位弹簧咬合时,则定向轮能随着输出轴自由旋转。因此,当该旋钮旋至冲击档位时,可在输出轴旋转时提供工具端旋转动力并进行冲击加工。Based on the above purpose, the utility model provides a power output device of an electric tool, which includes a base, a switching part, an impact mechanism, a pressing part, an output shaft, and a knob housing; the base is driven by power The output shaft is driven to drive the tool to rotate to perform processing operations such as screw locking, drilling or impacting. The switching part has a knob for switching speeds that can control the position of a positioning spring; the impact mechanism has a directional wheel that is movably combined with the output shaft and a jumping wheel that is fixed in the output shaft. The top surface and the bottom surface of the jumping wheel respectively form convex tooth surfaces that can mesh with each other. An outer ring is installed at the bottom of the directional wheel, and the outer ring will be determined by the change of the position of the positioning spring relative to the output shaft. Degree of freedom, when the directional wheel is bitten by the locating spring, the degree of freedom of the directional wheel is limited, and then the ratchet mechanism of the directional wheel is activated; otherwise, when the directional wheel is not bitten by the locating spring, the directional wheel can follow the The output shaft rotates freely. Therefore, when the knob is turned to the impact gear, it can provide tool end rotation power and perform impact processing when the output shaft rotates.
本实用新型采用定位弹簧来取代前述的定位片,并将前述定向轮的外环设为波浪形状,当旋钮被转动至非输出冲击动力功能的文件位时,得以使该定位弹簧位于旋钮中的内部,并且对应于定向轮的波浪形的波谷,在此状态下,由于定位弹簧具有挠性及弹性,故定向轮相对于输出轴旋转时的自由度不受影响,因而能旋转输出动力。当旋钮被转动至输出冲击动力功能的文件位时,因为旋钮内的结构将定位弹簧朝定向轮的方向挤压,使得定位弹簧插入定向轮的波浪形的波谷内,在此状态下,定向轮的旋转自由度受到限制,进而使定向轮的棘轮机构产生作用,如此能保证在每次切换档位时均能顺利地入档。The utility model adopts a positioning spring to replace the aforementioned positioning piece, and the outer ring of the aforementioned directional wheel is made into a wave shape. When the knob is turned to the file position of the non-output impact power function, the positioning spring can be positioned in the knob. Inside, and corresponding to the wavy trough of the directional wheel, in this state, because the positioning spring has flexibility and elasticity, the degree of freedom of the directional wheel when it rotates relative to the output shaft is not affected, so it can rotate and output power. When the knob is turned to the file position of the output impact power function, because the structure inside the knob squeezes the positioning spring toward the direction of the directional wheel, the positioning spring is inserted into the wavy trough of the directional wheel. In this state, the directional wheel The degree of freedom of rotation is limited, and then the ratchet mechanism of the directional wheel is activated, so that it can be ensured that the gear can be smoothly entered every time the gear is switched.
本实用新型的电动工具动力输出装置,与现有技术相比,可以保证在每次切换档位时均能顺利地入档,让使用者操作变换档位时更为顺畅、方便。Compared with the prior art, the power output device of the electric tool of the utility model can ensure that the gears can be shifted smoothly every time the gears are switched, so that the user can operate the shifting gears more smoothly and conveniently.
附图说明 Description of drawings
图1为本实用新型电动工具动力输出装置的立体分解图;Fig. 1 is a three-dimensional exploded view of the power output device of the electric tool of the present invention;
图2为本实用新型电动工具动力输出装置中座体的剖面视图;Fig. 2 is a sectional view of the seat in the power output device of the utility model electric tool;
图3为本实用新型电动工具动力输出装置中的定向轮及跳动轮啮合面的侧向剖面视图;Fig. 3 is a side sectional view of the meshing surface of the directional wheel and the jumping wheel in the power output device of the electric tool of the present invention;
图4为本实用新型的定位弹簧未嵌入定向轮的波谷,致使定向轮以相对于输出轴的旋转自由度没有受到限制的平面剖视图;Fig. 4 is a plane sectional view in which the positioning spring of the present invention is not embedded in the trough of the directional wheel, so that the rotational freedom of the directional wheel relative to the output shaft is not restricted;
图5为本实用新型的定位弹簧已嵌入定向轮的波谷,致使定向轮相对于输出轴的旋转自由度受到限制的平面剖视图。Fig. 5 is a plane sectional view in which the positioning spring of the present invention has been embedded in the trough of the directional wheel, so that the rotational freedom of the directional wheel relative to the output shaft is restricted.
图中,In the figure,
1座体 11输入轮组1 seat body 11 input wheel set
2切换部 20底盘2 switching part 20 chassis
21切换座 21a穿槽21
21b外螺纹 22定位弹簧21b
24旋钮 24a内螺纹24
24b凸缘 25弹簧24b flange 25 spring
3冲击机构 31定向轮3
31a凸齿面 31b棘轮部31a convex tooth surface 31b ratchet part
31c外环 31d波谷31c
32跳动轮 32a凸齿面32 jumping wheel 32a convex tooth surface
33衬环 4压掣部33 bushing ring 4 pressing part
41弹性垫片 42垫环41 Elastic gasket 42 Gasket ring
5输出轴 5a凸环5 output shaft 5a protruding ring
6旋钮外壳 6a穿孔6 knob housing 6a perforated
具体实施方式 Detailed ways
下面结合附图及元件符号对本实用新型的实施方式做更详细的说明,从而使熟悉该项领域者在研读本说明书后能据以实施。The implementation of the present utility model will be described in more detail below in conjunction with the accompanying drawings and component symbols, so that those familiar with this field can implement it after studying this specification.
请参考图1和图2,为本实用新型电动工具动力输出装置的较佳实施例,其主要包含有一座体1、一切换部2、一冲击机构3、一压掣部4、一输出轴5与一旋钮外壳6。Please refer to Figure 1 and Figure 2, which are preferred embodiments of the power output device of the utility model electric tool, which mainly includes a base 1, a switching part 2, an impact mechanism 3, a pressing part 4, and an output shaft 5 and a knob housing 6.
其中,所述座体1主体是一驱动装置,其一端形成可配合固接该切换部2底端的端面结构,且此端面结构具有延伸出该驱动装置的输入轮组11。Wherein, the main body of the base body 1 is a driving device, one end of which forms an end surface structure that can be fitted and fixedly connected to the bottom end of the switching part 2, and the end surface structure has an input wheel set 11 extending out of the driving device.
所述切换部2包含有在一底盘20内部延伸出一中空圆柱状的切换座21,且通过该底盘20底端固接于前述的座体1。该切换座21具有数个自底部向上延伸且贯穿侧壁的穿槽21a,及一环绕于切换座顶部的外螺纹21b。各个穿槽21a内分别嵌入一定位弹簧22,在本实用新型的实施例,所述定位弹簧22是一种具有弹性与挠性的压缩弹簧。所述螺纹21b则组合一环状体的旋钮24,该旋钮的内环表面具有配合该切换座21顶端外螺纹21b的内螺纹24a,以及突出底端且配合所述定位弹簧22位置的数个凸缘24b。在旋钮24组合于切换座21之前,先在切换座21套入一弹簧25,使得旋钮24组合于切换座21后,让弹簧25的两端抵掣于该切换部2底盘20顶面及该旋钮24底面之间,以提供该旋钮24适当的弹力。The switching part 2 includes a hollow
所述冲击机构3包括有一定向轮31、一跳动轮32及一衬环33等数个环状体。该定向轮31顶端面及底部分别形成一凸齿面31a及一棘轮部31b,该凸齿面31a由数个凸齿以辐射环绕方式所构成,该棘轮部31b周围具有能相对于该输出轴5作旋转的一外环31c,该外环31c的外径表面形成波浪形而具有多个圆弧状的波峰与波谷31d。该跳动轮32的一端具有可和定向轮31的凸齿面31a相互啮合的凸齿面32a,且所述两组凸齿面31a与32a分别为可互补的斜面齿(如图3所示),使得当此二凸齿面31a与32a在啮合状态相对旋转运动时,该跳动轮32会产生跳动作用。The impact mechanism 3 includes several annular bodies such as a
所述压掣部4是由一预先弯曲变形的弹性垫片41配合一垫环42所构成。The pressing portion 4 is composed of a pre-bent elastic washer 41 and a backing ring 42 .
该输出轴5为一长柱状体,并形成有一凸环5a,该输出轴5的一端依序穿过所述压掣部4、冲击机构3及切换部2,再衔接所述座体1的输入轮组11,使得输出轴5可以接受输入轮组11的带动而旋转,该输出轴5的另一端则形成可装设各种加工工具的端面结构;另外,该跳动轮32固设在该输出轴5上。The output shaft 5 is a long column and forms a protruding ring 5a. One end of the output shaft 5 passes through the pressing part 4, the impact mechanism 3 and the switching part 2 in sequence, and then connects to the seat body 1. The input wheel set 11 makes the output shaft 5 rotate under the drive of the input wheel set 11, and the other end of the output shaft 5 forms an end surface structure that can be equipped with various processing tools; in addition, the
旋钮外壳6为中心具有一穿孔6a,且一端为开口的一圆柱状中空体,其开口端可套接于所述切换部2的旋钮24外部,并使得输出轴5可穿出该穿孔6a但受该凸环5a所干涉而达到轴向位置的限制,且可通过旋转该旋钮外壳6以带动该旋钮24旋转。The knob housing 6 has a through hole 6a in the center, and a cylindrical hollow body with an opening at one end. The axial position is limited by the interference of the protruding ring 5a, and the
前述的切换部2是一种可通过该旋钮外壳6带动该旋钮24旋转而进行切换速度文件位的机构。当该旋钮24转动后所处的位置在速度文件位非最后一文件位的位置时,该输出轴5会受到该压掣部4中的弹性垫片41的向外作用力,且该旋钮24中的凸缘24b不会压掣所述定位弹簧22,同时,该定位弹簧22位于旋钮24中的内部,并且对应于定向轮31的波浪形的波谷31d(如图4所示),在此状态下,由于定位弹簧22具有挠性及弹性,故定向轮31相对于输出轴5旋转时,外环31c的圆弧形波峰仍可以通过定位弹簧22,使得定向轮31的旋转自由度不受影响,因而能旋转输出动力。换言之,在进行钻削作业过程中,当输出轴5装设工具的端面受到压掣力量时,虽然输出轴5的凸环5a会产生一轴向力量作用在压掣部4的弹性垫片41而带动跳动轮32向后退缩并与该定向轮31的凸齿面31a啮合,但设于定向轮31的外环31c可在输出轴上自由旋转,因此,该跳动轮32与定向轮31会保持啮合状态而不会发生啮合面跳动脱离的现象。The above-mentioned switching part 2 is a mechanism that can switch the speed file position by driving the
再如图5所示,当旋钮24被转动至输出冲击动力功能的文件位时,则由旋钮24的内螺纹24a将定位弹簧22朝定向轮31的方向挤压,使得定位弹簧22插入定向轮31的波谷31d内;在此状态下,定向轮31的旋转自由度受到限制而无法相对于输出轴5自由旋转,进而使定向轮31的棘轮机构31b产生作用,因此能保证在每次切换档位时均能顺利地入档。换言之,在进行冲击作业过程中,当输出轴5装设工具的端面受到压掣力量时,该输出轴5的凸环5a会产生一轴向力量作用在压掣部4的弹性垫片41而带动跳动轮32向后退缩并与定向轮31的凸齿面31a啮合,定向轮31则会受到外环31c已经固定的棘轮部31b作用而无法旋转,所以该跳动轮32与定向轮31啮合的两个端面会发生相对运动,使得在此二端面的凸齿作用下产生跳动脱离的现象,故可带动输出轴5产生轴向向外的间歇性冲击力量,达到冲击文件的功能。As shown in Figure 5 again, when the
以上所述仅为用以解释本实用新型的较佳实施例,并非企图据以对本实用新型做任何形式上的限制,所以,凡有在相同的精神下所作有关的任何修饰或变更,都应包括在本实用新型意图保护的范畴内。The above descriptions are only preferred embodiments for explaining the utility model, and are not intended to limit the utility model in any form. Therefore, any relevant modifications or changes made under the same spirit should be Included in the category that the utility model intends to protect.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200098156U CN201175900Y (en) | 2008-03-21 | 2008-03-21 | Power output device of electric tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2008200098156U CN201175900Y (en) | 2008-03-21 | 2008-03-21 | Power output device of electric tool |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8322457B2 (en) | 2009-02-05 | 2012-12-04 | Techtronic Power Tools Technology Limited | Power tool chuck assembly with hammer mechanism |
| CN110153965A (en) * | 2018-02-14 | 2019-08-23 | 苏州宝时得电动工具有限公司 | hand tools |
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2008
- 2008-03-21 CN CNU2008200098156U patent/CN201175900Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8322457B2 (en) | 2009-02-05 | 2012-12-04 | Techtronic Power Tools Technology Limited | Power tool chuck assembly with hammer mechanism |
| CN110153965A (en) * | 2018-02-14 | 2019-08-23 | 苏州宝时得电动工具有限公司 | hand tools |
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