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CN201174634Y - A miniature explosion-proof motor transformed from an ordinary micromotor - Google Patents

A miniature explosion-proof motor transformed from an ordinary micromotor Download PDF

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Publication number
CN201174634Y
CN201174634Y CNU2008200332420U CN200820033242U CN201174634Y CN 201174634 Y CN201174634 Y CN 201174634Y CN U2008200332420 U CNU2008200332420 U CN U2008200332420U CN 200820033242 U CN200820033242 U CN 200820033242U CN 201174634 Y CN201174634 Y CN 201174634Y
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motor
shell
end cap
sealing ring
hole
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朱华
李允旺
葛世荣
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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Abstract

The utility model provides a miniature flameproof motor formed by reforming a common micro-motor. A rotating shaft (2) of the common micro-motor (1) is sleeved with a shaft sleeve (7); a connecting flange (15) is fixed on a speed reducer part (4) of the common micro-motor through a fixing screw (13), and is fixed with an end cover (9); the shaft sleeve passes through a shaft hole on the end cover; the shaft sleeve and an inlaid sleeve (8) inlaid in the shaft hole are a pair of flameproof joint faces; an explosion-proof cable (18) is electrically connected with a motor part (5) and then passes through a hole at the back end of the a shell; a sealing ring (16) and a compression element (17) cover and clamp the cable; a spigot structure on the end cover and the front end of the shell form a spigot flameproof joint face (II), and a sealing ring (11) is placed between the end cover and the shell; and a connecting screw (10) fastens the end cover with the shell. Therefore, the common micro-motor is reformed into the miniature flameproof motor.

Description

由普通微型电机改造成的微型隔爆电机 A miniature explosion-proof motor transformed from an ordinary micromotor

所属技术领域Technical field

本实用新型涉及一种由普通微型电机改造成的微型隔爆电机,属于隔爆技术领域,尤其适用于煤矿井下的小型设备,也适用于其它爆炸性气体环境中的小型设备。The utility model relates to a miniature explosion-proof motor transformed from an ordinary micro-motor, which belongs to the field of explosion-proof technology, and is especially suitable for small equipment in underground coal mines, and also suitable for small equipment in other explosive gas environments.

背景技术 Background technique

在爆炸性气体环境中,如含有瓦斯等爆炸性气体的煤矿井下,以及一些石油、化工领域,使用的电动机必须是防爆电机,否则存在引起爆炸的危险。目前,使用在爆炸性气体环境中的电机多为隔爆型同步电机或三相异步电机。一些使用在爆炸性气体环境中的小型设备需要使用小功率的、体积、重量小的微型电机作为动力源,该微型电机多为由电机部分和减速器部分构成的微型直流减速电机和步进电机,如煤矿井下灾难后环境探测机器人的驱动电机需要使用具有隔爆性能的小型直流减速电机。市场上的隔爆电机多为功率高,体积、重量大的隔爆电机,不适用于小型设备使用;也有一些专利文献中提出了小功率的隔爆电机的设计,如专利:200420037737.2,提供了一种微电机防爆驱动器,但只用于控制球阀的开启与关闭,不具有通用性;专利:88217779.6,提出了一种隔爆型小功率电机的设计方案,但在市场上未见利用该专利技术的产品。而适用于小型设备的小型电机多为普通电机,无法在爆炸性气体环境中直接使用。因此,缺少小型隔爆电机的问题在一定程度上制约了爆炸性气体环境中小型设备的发展。In explosive gas environments, such as underground coal mines containing explosive gases such as gas, as well as in some petroleum and chemical industries, the motors used must be explosion-proof motors, otherwise there is a danger of explosion. At present, most motors used in explosive gas environments are flameproof synchronous motors or three-phase asynchronous motors. Some small equipment used in explosive gas atmospheres need to use small-power, small-volume, and small-weight micro-motors as power sources. Most of the micro-motors are micro-DC geared motors and stepper motors composed of motor parts and reducer parts. For example, the driving motor of the environmental detection robot after the coal mine underground disaster needs to use a small DC geared motor with flameproof performance. The explosion-proof motors on the market are mostly flame-proof motors with high power, large volume and weight, which are not suitable for small equipment; there are also some patent documents that propose the design of low-power flame-proof motors, such as patent: 200420037737.2, which provides A micro-motor explosion-proof driver, but it is only used to control the opening and closing of the ball valve, and it is not universal; patent: 88217779.6, which proposes a design scheme for an explosion-proof low-power motor, but this patent has not been used in the market technical product. However, most of the small motors suitable for small equipment are ordinary motors, which cannot be used directly in explosive gas environments. Therefore, the lack of small flameproof motors restricts the development of small equipment in explosive gas atmospheres to a certain extent.

实用新型内容Utility model content

本实用新型的目的是为了解决微型电机的隔爆问题,提供一种由普通微型电机改造成的微型隔爆电机,即不改变普通微型电机的原有的电气性能,又解决了电机的隔爆问题,可以在爆炸性气体环境中使用。The purpose of this utility model is to solve the explosion-proof problem of the micro-motor, and provide a kind of miniature explosion-proof motor transformed from an ordinary micro-motor, which does not change the original electrical performance of the ordinary micro-motor, and solves the problem of the explosion-proof motor. problem and can be used in explosive gas atmospheres.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

本实用新型包括由减速器和电机构成的普通微型电机,在上述的普通微型电机的转轴上套装了轴套,将电机转轴延长。联接法兰盘利用固定螺钉固定在普通微型电机的减速器部分上,且联接法兰盘的周边上设有多个联接通孔,联接螺钉穿过联接法兰盘的周边上的通孔与端盖内侧的螺纹盲孔联接,将联接法兰盘固联在端盖内侧;端盖设有轴孔,轴孔内镶嵌有镶嵌套,该镶嵌套与轴孔为过盈配合,与穿过的轴套为间隙配合且为一对隔爆接合面;端盖上的止口结构与外壳前端形成止口隔爆接合面,且在端盖和外壳之间放置了密封圈,联接螺钉将端盖与外壳联接;端盖的外侧设有多个螺纹盲孔,形成联接法兰,并设有定位突台。外壳后端设有沉孔,沉孔的外段设有内螺纹,沉孔底部设有密封圈,沉孔的内螺纹与压紧元件上的外螺纹啮合,密封圈与压紧元件均设有供防爆电缆穿过的中心孔。The utility model comprises a common micro-motor composed of a reducer and a motor. A shaft sleeve is set on the rotating shaft of the above-mentioned common micro-motor to extend the rotating shaft of the motor. The connecting flange is fixed on the reducer part of the ordinary micro motor with fixing screws, and there are multiple connecting through holes on the periphery of the connecting flange, and the connecting screws pass through the through holes and the ends on the periphery of the connecting flange. The threaded blind hole on the inner side of the cover is connected, and the connecting flange is firmly connected to the inner side of the end cover; the end cover is provided with a shaft hole, and an inlay sleeve is embedded in the shaft hole. The shaft sleeve is a clearance fit and a pair of flameproof joint surfaces; the seam structure on the end cover and the front end of the shell form a seam flameproof joint surface, and a sealing ring is placed between the end cover and the shell, and the connecting screw connects the end cover It is connected with the shell; the outer side of the end cover is provided with a plurality of threaded blind holes to form a connecting flange, and a positioning boss is provided. The rear end of the shell is provided with a counterbore, the outer section of the counterbore is provided with an internal thread, the bottom of the counterbore is provided with a sealing ring, the internal thread of the counterbore engages with the external thread on the pressing element, and both the sealing ring and the pressing element are provided with Central hole for passage of Ex cables.

采用以上技术方案,普通微型电机被固定在由端盖、壳体、密封圈及压紧元件构成的隔爆腔体中,转轴经过延长与端盖轴孔形成隔爆接合面,端盖与壳体间也形成了隔爆接合面,壳体后端、密封圈和压紧元件构成了隔爆的电缆引入装置,因此普通的微型电机被改造成隔爆的微型电机。因在端盖的外侧设有多个螺纹盲孔,形成联接法兰,并设有定位突台,便于使用时安装。Using the above technical scheme, the ordinary micro-motor is fixed in the explosion-proof cavity composed of the end cover, the shell, the sealing ring and the pressing element. The flameproof joint surface is also formed between the bodies, and the rear end of the housing, the sealing ring and the pressing element constitute the flameproof cable lead-in device, so the ordinary micro motor is transformed into a flameproof micro motor. Because a plurality of threaded blind holes are provided on the outside of the end cover to form a connecting flange, and a positioning boss is provided, which is convenient for installation during use.

采用上述的方案,可以达到以下2点有益效果:1、普通的微型电机被改造为微型隔爆电机;2、没有改变微型电机原有的电气性能,只改变了电机的外形尺寸、安装尺寸和重量。选用电机时可以根据厂家提供的电气性能参数进行选用,安装尺寸根据改造后的电机的安装尺寸确定。改造后的微型隔爆电机能够适用于一些在爆炸性气体环境下使用的小型设备。Using the above scheme, the following two beneficial effects can be achieved: 1. The ordinary micro-motor is transformed into a micro-flameproof motor; 2. The original electrical performance of the micro-motor is not changed, only the external dimensions, installation dimensions and weight. When selecting a motor, it can be selected according to the electrical performance parameters provided by the manufacturer, and the installation size is determined according to the installation size of the modified motor. The modified miniature flameproof motor can be applied to some small equipment used in explosive gas atmospheres.

附图说明 Description of drawings

图1为一种普通微型电机的立体结构图;Fig. 1 is a three-dimensional structure diagram of a common micro-motor;

图2为本实用新型实施例的结构图;Fig. 2 is the structural diagram of the utility model embodiment;

图3为图2所示实施例的左视图;Fig. 3 is the left view of the embodiment shown in Fig. 2;

图中:1-普通微型电机 2-转轴 3-螺孔 4-减速器部分 5-电机部分 6-接线端子 7-轴套 8-镶嵌套 9-端盖 10-联接螺钉 11-密封圈 12-外壳 13-固定螺钉 14-联接螺钉 15-联接法兰盘 16-密封圈 17-压紧元件 18-防爆电缆 19-螺纹盲孔In the figure: 1-Ordinary micro motor 2-Rotating shaft 3-Screw hole 4-Reducer part 5-Motor part 6-Terminal 7-Shaft sleeve 8-Inlaid sleeve 9-End cover 10-Connecting screw 11-Sealing ring 12- Shell 13-fixing screw 14-connecting screw 15-connecting flange 16-sealing ring 17-pressing element 18-explosion-proof cable 19-threaded blind hole

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1为一种普通微型电机的立体结构图,电机部分5和减速器部分4构成了该普通微型电机1,电机部分5后端设有接线端子6,减速器部分4前端设有螺孔3,转轴2从减速器部分4前端伸出,该普通微型电机1不具有隔爆性能。图2、3为本实用新型实施例的结构图,图中在普通微型电机1的转轴2上套装了轴套7,且该轴套7的孔的截面形状与转轴2前端截面形状的一致,两者可紧密地联结为一体,从而将转轴2延长。联接法兰盘15利用固定螺钉13固定在普通微型电机的减速器部分4上,且联接法兰盘15的周边上设有多个联接通孔,联接螺钉14穿过联接法兰盘15的周边上的联接通孔与端盖9内侧的螺纹盲孔联接,将联接法兰盘15固联在端盖9内侧;端盖9设有轴孔,轴孔内镶嵌有镶嵌套8,该镶嵌套8与轴孔为过盈配合,与穿过的轴套7为间隙配合且为一对隔爆接合面I;端盖9上的止口结构与外壳12前端形成止口隔爆接合面II,且在端盖9和外壳12之间放置了密封圈11,联接螺钉10将端盖9与外壳12联接;在端盖9的外侧设有多个螺纹盲孔19,形成联接法兰,并设有定位突台。外壳12后端设有沉孔,沉孔的外段设有螺纹段,沉孔底部设有密封圈16,沉孔的内螺纹与压紧元件17上的外螺纹啮合,密封圈16与压紧元件17均设有供防爆电缆穿过的中心孔。Fig. 1 is a three-dimensional structure diagram of a common micro motor, the motor part 5 and the reducer part 4 constitute the common micro motor 1, the rear end of the motor part 5 is provided with a terminal 6, and the front end of the reducer part 4 is provided with a screw hole 3 , the rotating shaft 2 protrudes from the front end of the reducer part 4, and the ordinary micro-motor 1 does not have flameproof performance. Fig. 2, 3 are the structural diagrams of the utility model embodiment, in the figure, on the rotating shaft 2 of common micro-motor 1, axle sleeve 7 is set, and the cross-sectional shape of the hole of this axle sleeve 7 is consistent with the cross-sectional shape of rotating shaft 2 front ends, The two can be closely connected as one, thereby extending the rotating shaft 2 . The connecting flange 15 is fixed on the reducer part 4 of the ordinary micro-motor with fixing screws 13, and the periphery of the connecting flange 15 is provided with a plurality of connecting through holes, and the connecting screws 14 pass through the periphery of the connecting flange 15 The connection through hole on the upper end is connected with the threaded blind hole on the inner side of the end cover 9, and the connecting flange 15 is fixedly connected to the inner side of the end cover 9; the end cover 9 is provided with a shaft hole, and an inlay sleeve 8 is embedded in the shaft hole. 8 is an interference fit with the shaft hole, and it is a clearance fit with the passing shaft sleeve 7 and is a pair of flameproof joint surfaces I; the seam structure on the end cover 9 and the front end of the shell 12 form a seam flameproof joint surface II, And a sealing ring 11 is placed between the end cover 9 and the shell 12, and the connecting screw 10 connects the end cover 9 with the shell 12; a plurality of threaded blind holes 19 are provided on the outside of the end cover 9 to form a connecting flange, and set There are positioning ledges. The rear end of the casing 12 is provided with a counterbore, the outer section of the counterbore is provided with a threaded section, and the bottom of the counterbore is provided with a sealing ring 16, the internal thread of the counterbore is engaged with the external thread on the pressing element 17, and the sealing ring 16 is in contact with the pressing element 17. Elements 17 are all provided with a central hole for the passage of explosion-proof cables.

普通微型电机1被固定在由端盖9、壳体12、密封圈16及压紧元件17构成的隔爆腔体中,转轴2的轴套7与端盖轴孔内的镶嵌套8形成隔爆接合面,端盖与壳体间也形成了隔爆接合面;壳体后端、密封圈16和压紧元件17构成了隔爆的电缆引入装置,因此普通的微型电机被改造成隔爆的微型电机。连接电缆时,防爆电缆18与电机部分5的接线端子6进行电气连接后,穿过密封圈16和压紧元件17设有的孔,压紧元件17上的外螺纹旋入外壳后端的沉孔的内螺纹将密封圈16挤压在孔的底部,密封圈16变形将防爆电缆18夹紧,密封圈16变形将防爆电缆18夹紧。该隔爆的微型电机可以独立地进行安装使用,在端盖9的外侧设有螺纹盲孔19组形成联接法兰,如图3所示,便于改造后的隔爆型的电机安装固定。Ordinary micro-motor 1 is fixed in the explosion-proof chamber composed of end cover 9, housing 12, sealing ring 16 and pressing element 17, and the shaft sleeve 7 of the rotating shaft 2 forms a partition with the inlay sleeve 8 in the shaft hole of the end cover. The flameproof joint surface is also formed between the end cover and the housing; the rear end of the housing, the sealing ring 16 and the pressing element 17 constitute a flameproof cable entry device, so the ordinary micro motor is transformed into a flameproof micro motors. When connecting the cable, after the explosion-proof cable 18 is electrically connected to the terminal 6 of the motor part 5, it passes through the hole provided by the sealing ring 16 and the pressing element 17, and the external thread on the pressing element 17 is screwed into the counterbore at the rear end of the housing The internal thread of the sealing ring 16 is squeezed at the bottom of the hole, the deformation of the sealing ring 16 clamps the explosion-proof cable 18, and the deformation of the sealing ring 16 clamps the explosion-proof cable 18. The explosion-proof micro-motor can be installed and used independently. There are 19 groups of threaded blind holes on the outside of the end cover 9 to form a connecting flange, as shown in FIG.

上述的微型电机的电机部分,其功率不大于250w,工作电流不大于5A。上述的外壳12、端盖9可以由钢材、铸铁、含镁量不大于6%(重量比)的轻合金或阻燃塑料制成,上述的轴孔镶嵌套8采用无火花材料(如黄铜)制作。上述的隔爆结合面均符合相应防爆标准的要求。The motor part of the above-mentioned micro motor has a power not greater than 250w and an operating current not greater than 5A. The above-mentioned shell 12 and end cap 9 can be made of steel, cast iron, light alloy or flame-retardant plastics containing no more than 6% (weight ratio) of magnesium, and the above-mentioned shaft hole inlay sleeve 8 adopts non-sparking materials (such as brass ) production. The above-mentioned explosion-proof joint surfaces all meet the requirements of the corresponding explosion-proof standards.

选用电机时可以根据厂家提供的电气性能参数进行选用,安装尺寸根据改造后的电机的安装尺寸确定。改造后的微型隔爆电机能够适合一些在爆炸性气体环境下使用的小型设备作为动力源使用。When selecting a motor, it can be selected according to the electrical performance parameters provided by the manufacturer, and the installation size is determined according to the installation size of the modified motor. The modified miniature flameproof motor can be used as a power source for some small equipment used in explosive gas atmospheres.

Claims (3)

1, a kind of miniature explosion separation motor that is transformed into by common micromachine, comprise common micromachine (1), shell (12) and end cap (9), axle sleeve (7) have been gone up suit in rotating shaft (2) in common micromachine (1), machine shaft (2) is prolonged, it is characterized in that: mounting flange (15) utilizes hold-down screw (13) to be fixed on the decelerator part (4) of common micromachine, and the periphery of mounting flange (15) is provided with a plurality of connecting through hole, the inboard tapped blind hole of connecting through hole and end cap (9) that joint bolt (14) passes on the periphery of mounting flange (15) connects, and mounting flange (15) is connected firmly in end cap (9) inboard; End cap (9) is provided with axis hole, is inlaid with mosaic set (8) in the axis hole, and this mosaic set (8) is an interference fit with axis hole, is matched in clearance and is a pair of flameproof joint (I) with the axle sleeve that passes (7); Fixing structure on the end cap (9) and shell (12) front end form seam flameproof joint (II), and have placed sealing ring (11) between end cap (9) and shell (12), and joint bolt (10) connects end cap (9) with shell (12); Shell (12) rear end is provided with counterbore, outer section of counterbore is provided with thread segment, the counterbore bottom is provided with sealing ring (16), the external screw thread engagement on the internal thread of counterbore and the clamping element (17), and sealing ring (16) is equipped with the centre bore that passes for anti-explosion cable with clamping element (17).
2, the miniature explosion separation motor that is transformed into by common micromachine according to claim 1 is characterized in that: be provided with a plurality of tapped blind holes (19) in the outside of end cap (9), form connecting flange, and be provided with the location convex.
3, the miniature explosion separation motor that is transformed into by common micromachine according to claim 1 is characterized in that: mosaic set (8) adopts the no-spark material.
CNU2008200332420U 2008-03-18 2008-03-18 A miniature explosion-proof motor transformed from an ordinary micromotor Expired - Fee Related CN201174634Y (en)

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CN105465332A (en) * 2015-12-28 2016-04-06 温州合力自动化仪表有限公司 Small-scale anti-explosion actuator
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104319941A (en) * 2014-10-20 2015-01-28 中国矿业大学 Explosion-proof power box with contrary function that ends
CN105465332A (en) * 2015-12-28 2016-04-06 温州合力自动化仪表有限公司 Small-scale anti-explosion actuator
CN105465332B (en) * 2015-12-28 2018-06-22 温州合力自动化仪表有限公司 Small anti-explosion actuator
CN107756410A (en) * 2017-09-07 2018-03-06 石化盈科信息技术有限责任公司 Explosion prevention robot transmission device
CN113423918B (en) * 2018-12-20 2023-07-25 坎里格机器人技术有限公司 EX-compliant robot system with enhanced corrosion resistance
GB2592801A (en) * 2018-12-20 2021-09-08 Canrig Robotic Technologies As EX certified robotic system with enhanced corrosion resistance
CN113423918A (en) * 2018-12-20 2021-09-21 坎里格机器人技术有限公司 EX-certified compliant robotic system with enhanced corrosion resistance
US11457538B2 (en) 2018-12-20 2022-09-27 Canrig Robotic Technologies As EX certified robotic system with enhanced corrosion resistance
GB2592801B (en) * 2018-12-20 2022-10-05 Canrig Robotic Technologies As EX certified robotic system with enhanced corrosion resistance
US11578565B2 (en) 2018-12-20 2023-02-14 Canrig Robotic Technologies As Ex certified robotic system with enhanced corrosion resistance
WO2020126895A1 (en) * 2018-12-20 2020-06-25 Nabors Lux 2 Sarl Ex certified robotic system with enhanced corrosion resistance
CN113421739A (en) * 2021-06-23 2021-09-21 上海巨良电磁阀制造有限公司 Electromagnetic coil explosion-proof shell with protection grade IP65 and highest surface temperature T6
CN113421739B (en) * 2021-06-23 2022-08-19 上海巨良电磁阀制造有限公司 Electromagnetic coil explosion-proof shell with protection grade IP65 and highest surface temperature T6
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CN119554233A (en) * 2025-01-26 2025-03-04 宁波甬微集团有限公司 An upper bearing cover of a rotor compressor pump body and a manufacturing method thereof
CN119554234A (en) * 2025-01-26 2025-03-04 宁波甬微集团有限公司 A lower bearing cover of a rotor compressor pump body and a manufacturing method thereof

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