CN201161350Y - Automatic chip blower - Google Patents
Automatic chip blower Download PDFInfo
- Publication number
- CN201161350Y CN201161350Y CNU2008200315336U CN200820031533U CN201161350Y CN 201161350 Y CN201161350 Y CN 201161350Y CN U2008200315336 U CNU2008200315336 U CN U2008200315336U CN 200820031533 U CN200820031533 U CN 200820031533U CN 201161350 Y CN201161350 Y CN 201161350Y
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- Prior art keywords
- automatic chip
- air
- blowing
- blowing assembly
- air blowing
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- 238000007664 blowing Methods 0.000 claims abstract description 58
- 238000003860 storage Methods 0.000 claims description 13
- 238000003754 machining Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种用于工件吹屑的器械,尤其涉及一种自动吹屑机,属于机床加工技术领域。The utility model relates to an apparatus for chip blowing of workpieces, in particular to an automatic chip blower, which belongs to the technical field of machine tool processing.
背景技术 Background technique
在目前的机械加工行业中,有很多零件均属于多盲孔类。正是如此,其盲孔内所存在的杂质在清理当中比较困难。并且,对于一些常见的多盲孔类零件来说,若使用人工用气枪逐一清理即浪费人力又浪费气源,费时费力。更为重要的是,采用人工逐一清理,往往会出现漏吹,无法保证产品的质量。因此,此类零件的加工领域缺乏有效的吹屑器械和完善的吹屑方法,无法保证产品的质量。In the current machining industry, many parts belong to the multi-blind hole category. Just like this, it is more difficult to clean the impurities in the blind holes. Moreover, for some common parts with multiple blind holes, it would be a waste of manpower and air source to clean them one by one manually with an air gun, which would be time-consuming and labor-intensive. More importantly, manual cleaning one by one will often cause missing blowing, which cannot guarantee the quality of the product. Therefore, the processing field of such parts lacks effective chip blowing equipment and perfect chip blowing methods, and the quality of products cannot be guaranteed.
发明内容 Contents of the invention
本实用新型的目的就是为了解决现有技术中存在的上述问题,提供一种自动吹屑机。The purpose of this utility model is to provide an automatic chip blower in order to solve the above-mentioned problems in the prior art.
本实用新型的目的通过以下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:
一种自动吹屑机,用于对机加工零件在加工过程中进行吹屑,其中:该自动吹屑机包括机架、吹气总成、储气装置、移动装置和夹紧装置,机架内设置有吹气总成,吹气总成与储气装置相连,吹气总成的下端设置有移动装置,吹气总成的上端分布有夹紧装置。An automatic chip blowing machine is used for blowing chips during machining of machined parts, wherein: the automatic chip blowing machine includes a frame, an air blowing assembly, an air storage device, a moving device and a clamping device, and the frame An air blowing assembly is arranged inside, the air blowing assembly is connected with the gas storage device, the lower end of the air blowing assembly is provided with a moving device, and the upper end of the air blowing assembly is distributed with a clamping device.
上述的自动吹屑机,其中:所述的吹气总成包括深腔及针咀,深腔的轮廓与被加工零件外形相适应,深腔内分布有针咀。The above-mentioned automatic chip blowing machine, wherein: the air blowing assembly includes a deep cavity and needle nozzles, the contour of the deep cavity is adapted to the shape of the workpiece to be processed, and needle nozzles are distributed in the deep cavity.
进一步地,上述的自动吹屑机,其中:所述的针咀末端连接有导气管路,导气管路的末端设有进气电磁阀。Further, the above-mentioned automatic chip blower, wherein: the end of the needle nozzle is connected with an air guide line, and the end of the air guide line is provided with an air inlet solenoid valve.
更进一步地,上述的自动吹屑机,其中:所述的移动装置为气缸式。Furthermore, the above-mentioned automatic chip blower, wherein: the moving device is cylinder type.
更进一步地,上述的自动吹屑机,其中:所述的夹紧装置上分布有定位块,其位置与加工零件上的定位孔相对应。Furthermore, in the above-mentioned automatic chip blowing machine, positioning blocks are distributed on the clamping device, and their positions correspond to the positioning holes on the processed parts.
更进一步地,上述的自动吹屑机,其中:该自动吹屑机上还装有安全开关。Furthermore, the above-mentioned automatic chip blower, wherein: the automatic chip blower is also equipped with a safety switch.
再进一步地,上述的自动吹屑机,其中:所述的储气装置为储气罐。Still further, the above-mentioned automatic chip blower, wherein: the gas storage device is a gas storage tank.
采用本实用新型技术方案,能够对被加工零件实施免人工自动吹屑,其吹气总成与被加工零件相吻合,不会出现漏吹的现象,极大地提高了零件的加工品质。再者,本实用新型能结合PLC控制器实现自动化操作,提高生产效率,大大降低人工劳动成本。Adopting the technical scheme of the utility model, automatic chip blowing can be performed on the processed parts without manual operation, and the air blowing assembly matches the processed parts without missing blowing, which greatly improves the processing quality of the parts. Furthermore, the utility model can be combined with a PLC controller to realize automatic operation, improve production efficiency, and greatly reduce labor cost.
附图说明 Description of drawings
本实用新型的目的、优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释。这些实施例仅是应用本实用新型技术方案的典型范例,凡采取等同替换或者等效变换而形成的技术方案,均落在本实用新型要求保护的范围之内。The objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are only typical examples of the application of the technical solutions of the utility model, and any technical solutions formed by equivalent replacement or equivalent transformation all fall within the protection scope of the utility model.
图1是自动吹屑机的构造示意图。Figure 1 is a schematic diagram of the structure of the automatic chip blower.
图中各附图标记的含义如下:The meaning of each reference mark in the figure is as follows:
1 机架 2 移动装置1 rack 2 mobile unit
3 夹紧装置 4 深腔3 clamping device 4 deep cavity
5 针咀 6 导气管路5 needle nozzle 6 air guide line
7 储气罐 8 被加工零件7 Gas storage tank 8 Processed parts
具体实施方式 Detailed ways
如图1所示,一种自动吹屑机,其结构包括:机架1、吹气总成、储气装置、移动装置2和夹紧装置3,机架1内设置有吹气总成,吹气总成与储气装置相连。进一步来看,吹气总成的上端分布有夹紧装置3,能够使被加工零件8处于可靠的夹紧状态,使得被加工零件8在吹气时不会因为气压的作用而飞出自动吹屑机。As shown in Figure 1, an automatic chip blowing machine, its structure includes: a frame 1, an air blowing assembly, an air storage device, a moving device 2 and a clamping device 3, the frame 1 is provided with an air blowing assembly, The air blowing assembly is connected with the air storage device. Looking further, the clamping device 3 is distributed on the upper end of the blowing assembly, which can make the processed parts 8 in a reliable clamping state, so that the processed parts 8 will not fly out due to the effect of air pressure during blowing. Chip machine.
考虑到对被加工零件8完整而全方位的吹屑,吹气总成包括深腔4及针咀5,深腔4的轮廓与被加工零件8外形相适应,深腔4内分布有针咀5,针咀5的数量与被加工零件8的盲孔相对应。再者,吹气总成的下端设置有移动装置2,能够有效将吹气总成上的针咀5移置到接近被加工零件8盲孔处。并且,所述的移动装置2为气缸式,可以十分顺利得将吹气总成上的针咀5移到被加工零件8的盲孔处,对被加工零件8上的盲孔进行清洁。Considering the complete and all-round chip blowing of the processed parts 8, the air blowing assembly includes a deep cavity 4 and needle nozzles 5. 5. The number of needle nozzles 5 corresponds to the blind holes of the processed parts 8. Furthermore, the lower end of the air blowing assembly is provided with a moving device 2, which can effectively displace the needle nozzle 5 on the air blowing assembly close to the blind hole of the workpiece 8. And, described moving device 2 is cylinder type, can very smoothly move the needle nozzle 5 on the blowing assembly to the blind hole place of the processed part 8, and the blind hole on the processed part 8 is cleaned.
从吹屑气流的稳定控制出发,所述的针咀5末端连接有导气管路6,导气管路6的末端设有进气电磁阀,而储气装置为储气罐7。因此,能够有效地集中气压,进行瞬间释放。Starting from the stable control of the blowing chip airflow, the end of the needle nozzle 5 is connected with an air guide pipeline 6, and the end of the air guide pipeline 6 is provided with an air intake solenoid valve, and the gas storage device is an air storage tank 7. Therefore, the air pressure can be effectively concentrated and released instantaneously.
为了进一步对被加工零件8进行辅助固定,所述的夹紧装置3上分布有定位块。具体来说,定位块的位置与加工零件上的定位孔相对应,能够有效对被加工零件8定位,保证被加工零件8上的盲孔可以对准针咀5。In order to further assist in fixing the processed part 8 , positioning blocks are distributed on the clamping device 3 . Specifically, the position of the positioning block corresponds to the positioning hole on the processed part, which can effectively position the processed part 8 and ensure that the blind hole on the processed part 8 can be aligned with the needle nozzle 5 .
最后,从整个自动吹屑机的运行安全性来考虑,在自动吹屑机上安装有安全开关。这样可以有效确保在吹气总成上没有放置加工零件时,设备不运转。结合常用的加工零件型号来看,深腔4的深度在40mm左右,针咀5的数量根据被加工零件8上的盲孔数量进行调整,通常为62个。Finally, considering the operation safety of the entire automatic chip blower, a safety switch is installed on the automatic chip blower. This can effectively ensure that the equipment does not operate when no machined parts are placed on the blowing assembly. In view of commonly used machined part models, the depth of the deep cavity 4 is about 40mm, and the number of needle nozzles 5 is adjusted according to the number of blind holes on the machined part 8, usually 62.
该自动吹屑机的使用过程大致如下:首先,打开自动吹屑机的电源及吹气总成,为之后的吹屑做好准备。然后,把需要加的工零件放入到深腔4内的指定位置,恰好令定位块与被加工零件8上的定位孔相配合。接着,将夹紧装置3夹紧被加工零件8,进行二次定位。随后,将移动装置2移到被加工零件8的盲孔处,并控制针咀5上升。紧接着,控制针咀5对加工零件的盲孔进行吹气。从最大化的洁净程度考虑,针咀的吹屑操作采用“吹3秒-停3秒-再吹3秒-停止吹气”的方式。当上述步骤完成后,针咀5下降,夹紧装置3放松被加工零件8,即完成了整个吹屑过程。The use process of the automatic chip blower is roughly as follows: First, turn on the power supply and blowing assembly of the automatic chip blower to prepare for the subsequent chip blowing. Then, put the workpiece that needs to be processed into the specified position in the deep cavity 4, and just make the positioning block match the positioning hole on the processed part 8. Next, the clamping device 3 clamps the workpiece 8 for secondary positioning. Subsequently, the moving device 2 is moved to the blind hole of the workpiece 8, and the needle nozzle 5 is controlled to rise. Next, control the needle nozzle 5 to blow air to the blind hole of the machined part. Considering the maximum cleanliness, the chip blowing operation of the needle adopts the method of "blow for 3 seconds-stop for 3 seconds-blow for another 3 seconds-stop blowing". After the above steps are completed, the needle nozzle 5 descends, and the clamping device 3 releases the processed part 8, and the whole chip blowing process is completed.
出于自动化的考虑,吹屑机上可安装PLC控制器,使得上述操作步骤当中,移动装置2被移至被加工零件8的盲孔处之后即可自动化操作。For the sake of automation, a PLC controller can be installed on the chip blower, so that in the above operation steps, the mobile device 2 can be automatically operated after being moved to the blind hole of the processed part 8 .
通过上述文字描述并结合附图可以看出,采用本实用新型后能够实现对被加工零件的免人工自动吹屑,并且采用的吹气总成完全与被加工零件相吻合,不会出现漏吹的现象,极大地提高了零件的品质。再者,该自动吹屑机能有效结合PLC控制器实现自动化操作,提高生产效率,降低了人工劳动成本。因此,本实用新型在业内具有良好的推广使用前景。It can be seen from the above text description combined with the accompanying drawings that after adopting the utility model, automatic chip blowing of the processed parts can be realized without manual work, and the blowing assembly adopted is completely consistent with the processed parts, and there will be no missing blowing The phenomenon greatly improves the quality of parts. Furthermore, the automatic chip blower can be effectively combined with a PLC controller to realize automatic operation, improve production efficiency, and reduce labor costs. Therefore, the utility model has a good promotion and use prospect in the industry.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200315336U CN201161350Y (en) | 2008-02-01 | 2008-02-01 | Automatic chip blower |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200315336U CN201161350Y (en) | 2008-02-01 | 2008-02-01 | Automatic chip blower |
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| CN201161350Y true CN201161350Y (en) | 2008-12-10 |
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| CNU2008200315336U Expired - Fee Related CN201161350Y (en) | 2008-02-01 | 2008-02-01 | Automatic chip blower |
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Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992402B (en) * | 2009-08-18 | 2012-06-06 | 贵州红林机械有限公司 | Processing method for preventing pollutants from entering closed cavity part |
| CN102658272A (en) * | 2012-05-03 | 2012-09-12 | 奇瑞汽车股份有限公司 | Simple air-blowing device for removing scrap dusts on surface of stamping part |
| CN102886362A (en) * | 2012-09-14 | 2013-01-23 | 艾蒂盟斯(苏州)压铸电子技术有限公司 | Aluminum debris cleaning and blowing device and aluminum debris cleaning and blowing method of threaded hole |
| CN102935603A (en) * | 2012-11-19 | 2013-02-20 | 奇瑞汽车股份有限公司 | Blowing device for processing center knife handle and processing center |
| CN103111440A (en) * | 2013-02-22 | 2013-05-22 | 美诺精密压铸(上海)有限公司 | Purging device used for purging blind holes of workpiece |
| CN103143530A (en) * | 2013-01-18 | 2013-06-12 | 全利机械股份有限公司 | Automatic cleaning device |
| CN103769391A (en) * | 2014-02-19 | 2014-05-07 | 广东鸿图科技股份有限公司 | Integrated chip blowing-dewatering technique and integrated chip blowing-dewatering technique device |
| CN103934237A (en) * | 2014-04-03 | 2014-07-23 | 奇瑞汽车股份有限公司 | Device for removing scrap iron of crossed holes of engine and control method of device for removing scrap iron of crossed holes of engine |
| CN104138879A (en) * | 2014-04-17 | 2014-11-12 | 浙江吉利控股集团有限公司 | Automatic chip cleaning device for stamping part drawing plastic film |
| CN105234738A (en) * | 2015-10-26 | 2016-01-13 | 上海应用技术学院 | Chip removing device for numerical control machine tool |
| US9468952B2 (en) | 2013-01-18 | 2016-10-18 | Chan Li Machinery Co., Ltd. | Automatic cleaning device |
| CN107617765A (en) * | 2017-10-25 | 2018-01-23 | 代延召 | One kind removes endoporus cutting fluid and cutting device |
| CN108554928A (en) * | 2018-03-07 | 2018-09-21 | 浙江三星机电股份有限公司 | A kind of output shaft threaded hole automatic air blowing machine |
| CN109382369A (en) * | 2017-08-08 | 2019-02-26 | 苏州泰拓精密清洗设备有限公司 | A kind of automatic scraps blowing away equipment |
| CN110076112A (en) * | 2019-05-29 | 2019-08-02 | 海盐卡思机械制造有限公司 | A kind of anti-overflow dirt type spline broach cleaning device |
| CN110142259A (en) * | 2018-02-11 | 2019-08-20 | 上汽通用五菱汽车股份有限公司 | An automatic aluminum chip removal device for cylinder head products |
| CN110170711A (en) * | 2019-06-26 | 2019-08-27 | 江西江铃底盘股份有限公司 | A kind of vehicle rear-axle housing venthole automatic tapping machine positioning fixture and its application method |
| CN111595120A (en) * | 2020-04-21 | 2020-08-28 | 东莞长盈精密技术有限公司 | Blow-drying device |
| CN111644425A (en) * | 2020-06-02 | 2020-09-11 | 黄河水电西宁太阳能电力有限公司 | Automatic stick brilliant support dust removal frock |
| CN112236241A (en) * | 2018-06-08 | 2021-01-15 | 通用电气公司 | Powder removal system and method |
| CN112518587A (en) * | 2020-11-20 | 2021-03-19 | 厦门舟焕实业有限公司 | A grinding device for bush processing |
| CN112828348A (en) * | 2020-12-29 | 2021-05-25 | 常德市鼎城区联友机械有限公司 | Drilling machine cleaning device and drilling machine |
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2008
- 2008-02-01 CN CNU2008200315336U patent/CN201161350Y/en not_active Expired - Fee Related
Cited By (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992402B (en) * | 2009-08-18 | 2012-06-06 | 贵州红林机械有限公司 | Processing method for preventing pollutants from entering closed cavity part |
| CN102658272A (en) * | 2012-05-03 | 2012-09-12 | 奇瑞汽车股份有限公司 | Simple air-blowing device for removing scrap dusts on surface of stamping part |
| CN102658272B (en) * | 2012-05-03 | 2014-02-05 | 奇瑞汽车股份有限公司 | Simple air-blowing device for removing scrap dusts on surface of stamping part |
| CN102886362A (en) * | 2012-09-14 | 2013-01-23 | 艾蒂盟斯(苏州)压铸电子技术有限公司 | Aluminum debris cleaning and blowing device and aluminum debris cleaning and blowing method of threaded hole |
| CN102935603A (en) * | 2012-11-19 | 2013-02-20 | 奇瑞汽车股份有限公司 | Blowing device for processing center knife handle and processing center |
| CN103143530A (en) * | 2013-01-18 | 2013-06-12 | 全利机械股份有限公司 | Automatic cleaning device |
| US9468952B2 (en) | 2013-01-18 | 2016-10-18 | Chan Li Machinery Co., Ltd. | Automatic cleaning device |
| CN103111440B (en) * | 2013-02-22 | 2015-11-25 | 美诺精密压铸(上海)有限公司 | For the blow device purged the blind hole of workpiece |
| CN103111440A (en) * | 2013-02-22 | 2013-05-22 | 美诺精密压铸(上海)有限公司 | Purging device used for purging blind holes of workpiece |
| CN103769391A (en) * | 2014-02-19 | 2014-05-07 | 广东鸿图科技股份有限公司 | Integrated chip blowing-dewatering technique and integrated chip blowing-dewatering technique device |
| CN103769391B (en) * | 2014-02-19 | 2016-08-24 | 广东鸿图科技股份有限公司 | A kind of integration chip-blowing and dehydrating process method and device |
| CN103934237A (en) * | 2014-04-03 | 2014-07-23 | 奇瑞汽车股份有限公司 | Device for removing scrap iron of crossed holes of engine and control method of device for removing scrap iron of crossed holes of engine |
| CN104138879B (en) * | 2014-04-17 | 2016-01-27 | 浙江吉利控股集团有限公司 | An automatic cleaning device for stretched plastic film scraps of stamping parts |
| CN104138879A (en) * | 2014-04-17 | 2014-11-12 | 浙江吉利控股集团有限公司 | Automatic chip cleaning device for stamping part drawing plastic film |
| CN105234738A (en) * | 2015-10-26 | 2016-01-13 | 上海应用技术学院 | Chip removing device for numerical control machine tool |
| CN109382369A (en) * | 2017-08-08 | 2019-02-26 | 苏州泰拓精密清洗设备有限公司 | A kind of automatic scraps blowing away equipment |
| CN107617765A (en) * | 2017-10-25 | 2018-01-23 | 代延召 | One kind removes endoporus cutting fluid and cutting device |
| CN110142259A (en) * | 2018-02-11 | 2019-08-20 | 上汽通用五菱汽车股份有限公司 | An automatic aluminum chip removal device for cylinder head products |
| CN108554928A (en) * | 2018-03-07 | 2018-09-21 | 浙江三星机电股份有限公司 | A kind of output shaft threaded hole automatic air blowing machine |
| CN112236241A (en) * | 2018-06-08 | 2021-01-15 | 通用电气公司 | Powder removal system and method |
| CN110076112A (en) * | 2019-05-29 | 2019-08-02 | 海盐卡思机械制造有限公司 | A kind of anti-overflow dirt type spline broach cleaning device |
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