CN201168870Y - Zipper puller assembling machine - Google Patents
Zipper puller assembling machine Download PDFInfo
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- CN201168870Y CN201168870Y CNU2008200920780U CN200820092078U CN201168870Y CN 201168870 Y CN201168870 Y CN 201168870Y CN U2008200920780 U CNU2008200920780 U CN U2008200920780U CN 200820092078 U CN200820092078 U CN 200820092078U CN 201168870 Y CN201168870 Y CN 201168870Y
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- 239000011265 semifinished product Substances 0.000 claims description 33
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000001338 self-assembly Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种拉链头生产设备,尤其是一种拉链头的拉片组装机。The utility model relates to a zipper slider production equipment, in particular to a slider assembly machine for a zipper slider.
背景技术 Background technique
如图1所示,拉链头一般由拉头A、铁钩B、马钩C、帽盖D以及拉片E构成,相应地,在拉链头组装过程中,即有一道拉片组装工序,现有的拉链头自动组装机针对于每种标准形状的拉片都设计有相应的拉片进料机构从而可组装这种标准形状的拉片。但对于一些产量小的拉链头,若只是由于拉片形状的不同而为其专门设计一台拉链头组装机的话,则明显会导致生产成本大幅上升;另外,对于一些并非标准形状的拉片,传统拉链头组装机也无法对拉片实现自动进料及自动组装。因此,在实际生产过程中,对于产量较小或者拉片形状不标准的拉链头的组装常常为半自动化操作,即:先采用自动组装机将拉头A、铁钩B、马钩C以及帽盖D依次进料并在帽盖D的端部D1进行铆压而组装成一个半成品(如图1中左边所示部件);再手工将拉片E挂在铁钩B的拉环B1上;最后用钳子或手动冲压台使铁钩B的拉环B1的缺口B3闭合或缩小而固定住拉片E。由于拉片E的组装完全为手工操作,生产效率低,而且产品质量稳定性欠佳,容易将产品加工报废。As shown in Figure 1, the zipper puller is generally composed of a slider A, an iron hook B, a horse hook C, a cap D, and a pull piece E. Correspondingly, in the zipper pull assembly process, there is a pull piece assembly process. Some automatic zipper puller assembly machines are designed with a corresponding pull tab feeding mechanism for each standard shape of the pull tab so that the standard shape of the pull tab can be assembled. However, for some zipper pullers with small output, if a zipper puller assembly machine is specially designed for them only because of the different shapes of the pull tabs, it will obviously lead to a substantial increase in production costs; in addition, for some pull tabs with non-standard shapes, The traditional zipper puller assembly machine is also unable to realize automatic feeding and automatic assembly of pull tabs. Therefore, in the actual production process, the assembly of zipper sliders with small output or non-standard pull piece shape is often a semi-automatic operation, that is: first use an automatic assembly machine to assemble the slider A, iron hook B, horse hook C and cap. The cover D is fed in sequence and riveted on the end D1 of the cap D to assemble a semi-finished product (the part shown on the left in Figure 1); then manually hang the pull piece E on the pull ring B1 of the iron hook B; Finally, use pliers or a manual punching table to close or narrow the gap B3 of the pull ring B1 of the iron hook B to fix the pull piece E. Since the assembly of the pull tab E is completely manual, the production efficiency is low, and the stability of the product quality is not good, and the product is easily processed and scrapped.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于:提供一种拉链头的拉片组装机,其结构简洁,自动化程度高,能有效提高生产效率,产品质量稳定,报废率低。The technical problem to be solved by the utility model is to provide a pull tab assembly machine for a zipper slider, which has a simple structure and a high degree of automation, can effectively improve production efficiency, have stable product quality and low scrap rate.
为解决上述技术问题,本实用新型采用如下技术方案:一种拉链头的拉片组装机,包括机台、设于机台底部的电机、设于机台上并由电机驱动旋转的组装圆盘以及围绕所述组装圆盘依次设置在机台上的半成品进料机构、挂拉片工位、铆压机构、退料机构,组装圆盘的周缘处设有若干个均匀分布的组装模具,所述铆压机构通过偏心轮机构与电机输出轴相连。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: a pull tab assembly machine for zipper sliders, including a machine table, a motor installed at the bottom of the machine table, and an assembly disc installed on the machine table and driven by the motor to rotate And the semi-finished product feeding mechanism, the hanging tab station, the riveting mechanism, and the material return mechanism that are sequentially arranged on the machine around the assembly disk, and several evenly distributed assembly molds are arranged on the periphery of the assembly disk. The riveting mechanism is connected with the output shaft of the motor through an eccentric mechanism.
所述半成品进料机构包括振动送料器、连接于振动送料器与组装圆盘之间的输送导架、将半成品推入组装圆盘的推送气缸以及设于靠组装圆盘处的输送导架上以检测是否送料到位的检测开关,输送导架的底面设有供拉链头半成品滑行的滑道。The semi-finished product feeding mechanism includes a vibrating feeder, a conveying guide frame connected between the vibrating feeder and the assembly disk, a push cylinder for pushing the semi-finished product into the assembly disk, and a conveying guide frame located near the assembly disk In order to detect whether the detection switch is fed in place, the bottom surface of the conveying guide frame is provided with a slideway for the semi-finished zipper slider to slide.
所述铆压机构包括一端枢设于机台上的压杆以及设于压杆另一端的铆压头,所述压杆的中部与偏心轮机构输出端相连,而偏心轮机构又与电机传动连接。The riveting mechanism includes a pressing rod pivotally arranged on the machine table at one end and a riveting head arranged at the other end of the pressing rod. connect.
所述电机输出端通过皮带传动连接一动力分割器,而偏心轮机构包括设在动力分割器上的一偏心轮、套在偏心轮上的外套体以及与外套体枢接的顶杆,而顶杆穿过机台枢接于铆压头的中部。The output end of the motor is connected to a power splitter through a belt drive, and the eccentric wheel mechanism includes an eccentric wheel arranged on the power splitter, an outer body sleeved on the eccentric wheel, and a push rod pivotally connected with the outer body, and the ejector The rod passes through the machine table and is pivotally connected to the middle part of the riveting head.
所述退料机构包括一气缸及由气缸驱动的拉杆,所述拉杆头部具有一拉钩。The material ejection mechanism includes a cylinder and a pull rod driven by the cylinder, and the head of the pull rod has a pull hook.
所述输送导架靠组装圆盘的一端可滑动地设有一对夹块,所述一对夹块分别设于滑道的两侧,且每个夹块的外侧还设有弹簧而使两夹块保持相互弹性抵接,夹块朝向半成品移近方向的表面为斜面。One end of the conveying guide frame is slidably provided with a pair of clamping blocks by assembling the disk, and the pair of clamping blocks are respectively arranged on both sides of the slideway, and the outside of each clamping block is also provided with a spring so that the two clamping blocks The blocks keep elastically abutting against each other, and the surface of the clamping block toward the direction of moving the semi-finished product is an inclined plane.
本实用新型的有益效果是:本实用新型将手工挂拉片与自动进料、自动铆压以及自动退料相结合,可用于组装各种形状的拉片,从而有效提升了拉片为非标准形状或产量小的拉链头产品的组装效率,而且产品质量稳定性好,报废率低;另外,组装机结构简单,便于操作及维护。The beneficial effects of the utility model are: the utility model combines manual hanging tabs with automatic feeding, automatic riveting and automatic material return, and can be used to assemble various shapes of tabs, thereby effectively improving the tabs to be non-standard. The assembly efficiency of zipper slider products with small shape or output is high, and the product quality is stable and the scrap rate is low; in addition, the assembly machine has a simple structure and is easy to operate and maintain.
附图说明 Description of drawings
图1为未装配拉片的拉链头半成品的结构示意图。Fig. 1 is a schematic structural view of a semi-finished zipper puller without a pull-tab.
图2为本实用新型拉链头的拉片组装机的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of the slider assembly machine for the slider of the utility model.
图3为本实用新型拉链头的拉片组装机的组装圆盘的示意图。Fig. 3 is a schematic diagram of the assembly disc of the pull tab assembly machine of the zipper slider of the present invention.
图4为本实用新型拉链头的拉片组装机的输送导架结构示意图。Fig. 4 is a structural schematic diagram of the conveying guide frame of the pull tab assembly machine of the zipper slider of the present invention.
图5为本实用新型拉链头的拉片组装机的铆压机构结构示意图。Fig. 5 is a structural schematic diagram of the riveting mechanism of the pull tab assembly machine of the zipper slider of the present invention.
图6为本实用新型拉链头的拉片组装机的偏心轮机构示意图。Fig. 6 is a schematic diagram of the eccentric wheel mechanism of the pull tab assembly machine of the zipper slider of the present invention.
图7为本实用新型拉链头的拉片组装机的退料机构结构示意图。Fig. 7 is a structural schematic diagram of the material return mechanism of the pull tab assembly machine of the zipper slider of the present invention.
下面结合附图对本实用新型做进一步描述:Below in conjunction with accompanying drawing, the utility model is further described:
具体实施方式 Detailed ways
如图2所示,本实用新型提供一种拉链头的拉片组装机,包括机台1、设于机台1底部的电机2、设于机台1上并由电机2驱动旋转的组装圆盘3以及围绕所述组装圆盘3依次设置在机台1上的半成品进料机构4、挂拉片工位(图未标号)、铆压机构6、退料机构7。As shown in Figure 2, the utility model provides a pull tab assembly machine for zipper pulls, including a
其中,所述机台1的主体为一框架,框架顶端设有平板10作为工作平台。在平板10的一端设有若干控制键12,分别用于控制电机2、半成品进料机构4、退料机构7等。Wherein, the main body of the machine table 1 is a frame, and the top of the frame is provided with a
所述电机2设置于机台1的平板10下方,其输出轴通过皮带20传动连接一安装于平板10下方的动力分割器22,所述动力分割器22呈轴杆状,其两端借助于轴承(图未示出)安装于自平板10底面向下伸出的悬臂24上。在动力分割器22还通过链条25传动连接一传动箱26。而在动力分割器22的末端还固设有一偏心轮27、套在偏心轮27上的外套体28以及与外套体28枢接的顶杆29,顶杆29向上伸穿过平板10与铆压机构6相连,由偏心轮27、外套体28以及顶杆29共同构成一个偏心轮机构,其输出端为顶杆29(如图6所示),这样,当动力分割器22旋转时,偏心轮27会随之同步旋转,从而带动外套体28与顶杆29一起周期性上下活动。The
组装圆盘3设于平板10中部,其包括一模具载体30及盖板32,如图3所示,所述模具载体30的周缘处设有若干个均匀分布的槽口,其内分别安装有组装模具34。所述模具载体30底端穿过平板10由传动箱26带动而可旋转,在本实施方式中,组装圆盘3为步进式旋转。盖板32盖在模具载体30上,且其针对半成品进料机构4以及退料机构7的位置处分别设有缺口320、322以便实现上料及退料等操作。Assembling
所述半成品进料机构4包括振动送料器40、连接于振动送料器40与组装圆盘3之间的输送导架42、推送气缸43以及设于靠组装圆盘3处的输送导架42上以检测是否送料到位的检测开关44。如图4所示,输送导架42的底面设有供拉链头半成品8滑行的滑道420。所述输送导架42靠组装圆盘3的一端还可滑动地设有一对夹块422,所述一对夹块422分别设于滑道420的两侧,且每个夹块422的外侧还设有弹簧424而使两夹块422保持相互弹性抵接,夹块422朝向半成品8滑入方向的表面为斜面4220,以便于半成品8的滑移。推送气缸43设于输送导架42上底部,其气缸活塞杆末端设有推板430,用于将半成品8推送入组装圆盘3上的组装模具34中,而检测开关44的检测触点主要用于探测推送气缸43的推块是否运行到位。Described semi-finished
所述挂拉片工位设于半成品进料机构4与铆压机构6之间,其用于人工将拉片挂在半成品8的铁钩的拉环上,为便于人工操作以及人工操作速度能适应机械化较高的运行速度,挂拉片工位应具有一定的宽度。在本实施方式中,半成品进料机构4、挂拉片工位、铆压机构6以及退料机构7呈“十”字形均匀分布,从而使挂拉片工位为组装圆盘3的180度转角的区域,可充分满足人工操作需要。The station for hanging the tab is located between the semi-finished
如图5~图6所示,所述铆压机构6包括一端枢设于机台1上的压杆60以及设于压杆60另一端的铆压头62,铆压头62对应位于组装圆盘3的组装模具34上方。所述压杆60的中部与偏心轮机构的顶杆29的顶端相连,从而压杆60可以随着顶杆29的上下推拉而绕其一端的枢接点转动,其另一端的铆压头62即可对容置于组装模具34内的半成品进行铆压操作。As shown in Figures 5 to 6, the riveting mechanism 6 includes a
如图7所示,所述退料机构7包括一气缸70及由气缸70驱动的拉杆72,所述拉杆72头部具有一拉钩74。所述退料机构7借助于底座76安装于平板10上。As shown in FIG. 7 , the
在生产时,由拉头、铁钩、马钩以及帽盖事先组装好的半成品8(如图1左边所示的部件)放在振动送料器40内,由振动送料器40将半成品8排列好输送至输送导架上滑道420;半成品8自滑道420滑动到夹块422处由夹块422夹持住,再由推送气缸43将最前端的一个半成品8向前推送而使夹块422向两侧退让,半成品8即可顺利进入组装圆盘3上对应的组装模具34中,而前一个半成品8一通过夹块422,夹块422即在弹簧424作用下复位而又挡住下一个半成品8,待组装圆盘3旋转前进一步时,则再由推送气缸43执行推送操作。During production, the
在生产时,组装圆盘3步进式旋转,当带动半成品8转至挂拉片工位时,由人工将拉片挂在半成品8的铁钩的拉环上;当半成品8进一步旋转至铆压机构6处时,铆压机构6即对半成品8进行铆压操作,将铁钩的拉环压合,而固定住拉片,从而组装成一个拉链头成品;最后,当组装好的拉链头随组装圆盘3旋转至退料机构7处时,退料机构7的气缸70带动拉杆72及拉钩74将成品自组装模具34中拉出而落入相应的料斗中,从而最终完成一个拉链头的组装过程。During production, the
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101711616B (en) * | 2009-11-06 | 2011-07-27 | 马鸿强 | Automatic assembly machine of invisible zipper head |
| CN102211289A (en) * | 2011-06-01 | 2011-10-12 | 苏州紫冠自动化设备有限公司 | Automatic feeding apparatus |
| CN102672465A (en) * | 2011-03-17 | 2012-09-19 | 福建浔兴拉链科技股份有限公司 | Assembling machine for zipper pull of zipper head |
| CN102836933A (en) * | 2011-06-20 | 2012-12-26 | Ykk株式会社 | Pull head holding mechanism and pull head assembling device |
| CN104718050A (en) * | 2012-10-03 | 2015-06-17 | Ykk株式会社 | Finished product-discharging device for slider assembling machine |
| CN104755223A (en) * | 2014-01-24 | 2015-07-01 | Ykk株式会社 | Slider assembler cover attachment device |
| CN104799504A (en) * | 2015-04-29 | 2015-07-29 | 浙江杰凯拉链科技有限公司 | Structure-improved zipper head assembler |
| CN104827286A (en) * | 2015-05-11 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Connecting rod type upwards riveting plate mechanism of water heater heat protection switch assembling machine |
| CN105149945A (en) * | 2015-10-12 | 2015-12-16 | 苏州达恩克精密机械有限公司 | Seven-station chip rotating mechanism of chip assembling machine |
| CN106144465A (en) * | 2015-03-23 | 2016-11-23 | Ykk株式会社 | This body feeding of zipper head assembling device |
| CN106799568A (en) * | 2017-03-06 | 2017-06-06 | 苏州科米隆机电有限公司 | Zip line automatic assembly line |
| CN107252854A (en) * | 2017-06-15 | 2017-10-17 | 福建浔兴拉链科技股份有限公司 | A kind of dual-purpose pull head riveting equipment |
| CN114161147A (en) * | 2022-01-17 | 2022-03-11 | 东莞市金柯电子科技有限公司 | A double-station automatic assembly equipment for knob potentiometer |
| CN117179427A (en) * | 2023-10-16 | 2023-12-08 | 苏州工业园区信和拉链有限公司 | Zipper guide head pull piece assembling mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101711616B (en) * | 2009-11-06 | 2011-07-27 | 马鸿强 | Automatic assembly machine of invisible zipper head |
| CN102672465B (en) * | 2011-03-17 | 2016-01-20 | 福建浔兴拉链科技股份有限公司 | The pulling-on piece kludge of slider of zipper fastener |
| CN102672465A (en) * | 2011-03-17 | 2012-09-19 | 福建浔兴拉链科技股份有限公司 | Assembling machine for zipper pull of zipper head |
| CN102211289A (en) * | 2011-06-01 | 2011-10-12 | 苏州紫冠自动化设备有限公司 | Automatic feeding apparatus |
| CN102836933A (en) * | 2011-06-20 | 2012-12-26 | Ykk株式会社 | Pull head holding mechanism and pull head assembling device |
| CN102836933B (en) * | 2011-06-20 | 2014-08-13 | Ykk株式会社 | Pull head holding mechanism and pull head assembling device |
| CN104718050A (en) * | 2012-10-03 | 2015-06-17 | Ykk株式会社 | Finished product-discharging device for slider assembling machine |
| CN104755223A (en) * | 2014-01-24 | 2015-07-01 | Ykk株式会社 | Slider assembler cover attachment device |
| CN106144465B (en) * | 2015-03-23 | 2019-06-11 | Ykk株式会社 | Main body supply device of zipper slider assembly device |
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