CN201166563Y - Apparatus for on-line monitoring SF6 gas status of high tension SF6 electrical equipment - Google Patents
Apparatus for on-line monitoring SF6 gas status of high tension SF6 electrical equipment Download PDFInfo
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Abstract
本实用新型为一种高压SF6电气设备SF6气体状态在线监测装置,由压力传感器、温度传感器、湿度传感器、信号调理模块、主控制模块和输出显示模块组成,其中压力、温度和湿度传感器的信号输出端分别接至信号调理模块的相应输入端,信号调理模块输出端与主控制模块输入端联接,主控制模块的I/O扩展输出端分别接至信号调理模块的隔离变换及数模转换输入端和输出显示模块输入端。工作中,监测装置将设备SF6气室安装的各传感器获得的信号进行放大、模数换算、数据运算和在线分析后,得到室内气体压力、温升、湿度等信息,可全面地监测SF6气体的状态参数,具有结构简单可靠、干扰小、应用价值高等优点,符合电力系统实际需要和现代工业发展的要求。
The utility model is an on-line monitoring device for SF 6 gas state of high-voltage SF 6 electrical equipment, which is composed of a pressure sensor, a temperature sensor, a humidity sensor, a signal conditioning module, a main control module and an output display module, wherein the pressure, temperature and humidity sensors are The signal output terminals are respectively connected to the corresponding input terminals of the signal conditioning module, the output terminals of the signal conditioning module are connected to the input terminals of the main control module, and the I/O expansion output terminals of the main control module are respectively connected to the isolation conversion and digital-to-analog conversion of the signal conditioning module Inputs and Outputs shows the module inputs. During work, the monitoring device amplifies the signals obtained by the sensors installed in the SF 6 gas chamber of the equipment, performs modulus conversion, data calculation and online analysis, and obtains indoor gas pressure, temperature rise, humidity and other information, which can comprehensively monitor SF 6 The state parameters of the gas have the advantages of simple and reliable structure, small interference, high application value, etc., and meet the actual needs of the power system and the requirements of modern industrial development.
Description
技术领域 technical field
本实用新型属于电力电气设备技术领域,涉及一种高压电气设备故障监测的装置,特别是一种利用六氟化硫(SF6)气体压力波动监测高压六氟化硫电气设备故障的装置。The utility model belongs to the technical field of electric power equipment, and relates to a device for fault monitoring of high-voltage electrical equipment, in particular to a device for monitoring the fault of high-voltage sulfur hexafluoride (SF 6 ) electrical equipment by using sulfur hexafluoride (SF 6 ) gas pressure fluctuations.
背景技术 Background technique
六氟化硫(SF6)具有优异的电气绝缘和灭弧性能,被认为是迄今最理想的气体绝缘、灭弧介质。SF6气体的独特性质使采用它作为绝缘灭弧介质的电气设备具有绝缘强度高、灭弧能力强、开断容量大、防火防爆、体积小、占地面积和占用空间小、重量轻、噪音小、运行温度低、安装方便、全密封电器安全可靠、无氧化问题、维修周期长等诸多优点。随着当今电力工业的快速发展,SF6电气设备已得到越来越广泛的应用,其各级设备特别是高电压和超高电压等级设备的应用类型也越来越多,包括全封闭组合电器(GIS)、断路器(GCB)、变压器、电流互感器(GICT)、电压互感器(GIPT)、电力电缆(GIC)、套管、避雷器等,为电力系统的安全经济运行起到了良好的作用。Sulfur hexafluoride (SF 6 ) has excellent electrical insulation and arc extinguishing properties, and is considered to be the most ideal gas insulation and arc extinguishing medium so far. The unique properties of SF 6 gas make the electrical equipment using it as an insulating arc extinguishing medium have high dielectric strength, strong arc extinguishing ability, large breaking capacity, fire and explosion protection, small size, small footprint and space, light weight, and low noise. Small size, low operating temperature, easy installation, safe and reliable fully sealed electrical appliances, no oxidation problems, long maintenance cycle and many other advantages. With the rapid development of today's electric power industry, SF 6 electrical equipment has been more and more widely used, and its various levels of equipment, especially high-voltage and ultra-high-voltage equipment, have more and more application types, including fully enclosed combined electrical appliances (GIS), circuit breaker (GCB), transformer, current transformer (GICT), voltage transformer (GIPT), power cable (GIC), bushing, lightning arrester, etc., have played a good role in the safe and economical operation of the power system .
虽然SF6气体作为电气绝缘、灭弧介质具有很大的优越性,但SF6气体状态的变化对设备电气性能及人类的生存环境影响很大,具体体现在压力、温度、湿度、密度、空气、电弧分解物等对设备的电气性能的影响。SF6气体的电气特性与气体的状态紧密相关,不同状态下SF6所表现的电气性能差异很大,所以在设备运行过程中要始终保持气体在最佳状态下才能保证SF6电气设备的稳定运行,同时,由于SF6电气设备的开关机构、一次电路及触头部分等均封闭在SF6作为绝缘气体的密封气室中,电路相关的故障或多或少都会引起SF6气体相关状态参数的变化,严重者可能引发各种情况的事故,因此,通过在线检测并分析SF6气体的状态参数的变化在很大程度上有助于设备故障的发现、诊断、定位。Although SF 6 gas has great advantages as an electrical insulation and arc extinguishing medium, the change of the state of SF 6 gas has a great impact on the electrical performance of equipment and the living environment of human beings, which is embodied in pressure, temperature, humidity, density, air , arc decomposition products, etc. affect the electrical performance of the equipment. The electrical properties of SF 6 gas are closely related to the state of the gas. The electrical properties of SF 6 vary greatly in different states. Therefore, it is necessary to keep the gas in the best state during the operation of the equipment to ensure the stability of SF 6 electrical equipment. At the same time, since the switch mechanism, primary circuit and contact parts of SF 6 electrical equipment are all enclosed in the sealed air chamber with SF 6 as insulating gas, circuit-related faults will more or less cause SF 6 gas-related state parameters Severe cases may cause accidents in various situations. Therefore, through online detection and analysis of changes in the state parameters of SF 6 gas, it is largely helpful to the discovery, diagnosis, and location of equipment failures.
在本实用新型技术方案提出之前,用于对SF6设备气体状态进行检测的方法主要有离线水分测量、气体泄漏检测、电弧分解产物检测、机械式密度继电器及压力表检测以及数字式密度继电器检测等方式,它们基本上都属离线测试,其中的每种方式在具体应用中都存在一些缺陷,综述及分析如下。Before the technical solution of this utility model was proposed, the methods for detecting the gas state of SF 6 equipment mainly included off-line moisture measurement, gas leakage detection, arc decomposition product detection, mechanical density relay and pressure gauge detection, and digital density relay detection They are basically offline tests, and each of them has some defects in specific applications. The summary and analysis are as follows.
离线水分测量:目前测试SF6气体的微量水分含量是依靠离线式水分仪进行的,按《电力设备预防性试验规程》规定,每隔1~3年对设备进行一次测试。它的优点是测试精度高,缺点是测试受环境条件的影响巨大、要向大气环境排放SF6气体、不能反映水分变化的即时状况、耗费人力物力。Off-line moisture measurement: At present, the trace moisture content of SF 6 gas is tested by an off-line moisture meter. According to the "Preventive Test Regulations for Electric Power Equipment", the equipment is tested every 1 to 3 years. Its advantage is that the test accuracy is high, and the disadvantage is that the test is greatly affected by the environmental conditions, it needs to discharge SF 6 gas to the atmosphere, it cannot reflect the real-time situation of moisture changes, and it consumes manpower and material resources.
气体泄漏检测:按国标GB8905-1997《SF6电气设备中气体管理和监测导则》中规定,SF6设备的年漏气率应≤1%。运行的SF6设备发生泄漏时,可以通过局部包扎法或压力折算法检测并计算设备的年漏气率。采用局部包扎法检测时首先要停运设备,再用塑料薄膜包扎被怀疑的泄漏点进行检测,这样造成少送电损失、耗费人力物力、不能全面即时地反映设备密封状况;压力折算法是通过一定周期内压力表的变化来计算年漏气率的,设备内气体密度是通过人工观察压力表示值并查SF6密度曲线图得来的,实际检测中由于压力表的精度较低、SF6密度曲线图分度较粗、人工测算偏差较大等原因而很难得到精确值,必须要有足够的周期时间及很大的泄漏才能发现泄漏,故很难在故障发生的初期发现泄漏。Gas leakage detection: According to the national standard GB8905-1997 "Guidelines for Gas Management and Monitoring in SF 6 Electrical Equipment", the annual gas leakage rate of SF 6 equipment should be ≤1%. When leakage occurs in the operating SF 6 equipment, the annual air leakage rate of the equipment can be detected and calculated by local bandage method or pressure conversion method. When using the local wrapping method to detect, the equipment must first be shut down, and then the suspected leakage point is wrapped with plastic film for detection, which will cause less power transmission loss, consume manpower and material resources, and cannot fully and instantly reflect the sealing status of the equipment; the pressure conversion method is through The change of the pressure gauge within a certain period is used to calculate the annual air leakage rate. The gas density in the equipment is obtained by manually observing the pressure indication value and checking the SF 6 density curve. It is difficult to obtain an accurate value due to the coarse scale of the density curve and the large deviation of manual calculation. It is necessary to have sufficient cycle time and a large leak to find the leak, so it is difficult to find the leak in the early stage of the fault.
电弧分解产物检测:电弧分解产物的检测结果可反映设备气体的状况及作为设备内部故障判断的参考判据。目前国际上常用的检测方法分为两种:试验室高级分析仪器分析及现场化学检测管测试。试验室高级分析仪器分析要借助色谱仪-质谱仪-红外分光光度计联合测试,仪器造价昂贵,需要现场采样然后在实验室分析,采样方式复杂、要求操作水平高、影响因素多、即时性差,因此一般只作研究用途;现场检测管测试法虽然方便,但精度较低,属于半定量试验方法。Detection of arc decomposition products: The detection results of arc decomposition products can reflect the condition of the equipment gas and serve as a reference criterion for judging the internal faults of the equipment. At present, there are two commonly used detection methods in the world: laboratory advanced analytical instrument analysis and on-site chemical detection tube test. The analysis of advanced analytical instruments in the laboratory requires the combined testing of chromatograph-mass spectrometer-infrared spectrophotometer. The equipment is expensive and requires on-site sampling and then analysis in the laboratory. Therefore, it is generally only used for research purposes; although the on-site detection tube test method is convenient, its accuracy is low, and it is a semi-quantitative test method.
机械式密度继电器及压力表检测:传统的压力及密度监控是通过SF6气体密度继电器及压力表实现的。如果SF6气体发生泄漏或液化,密度继电器会通过保护回路发出报警信号直至闭锁开关的动作,以保护设备,防止事故的发生。机械式密度继电器是一个压力比较装置,检测中,充纯SF6气体的作为比较标准的密封小气室和设备主气室的气压都会随环境温度变化而变,如两气室均不漏气,当环境温度变化时,气压变化始终是同步的,波纹管内部和外部(即主气室)压力始终平衡,也就是主气室气体密度不发生变化,密度继电器不会动作,密度继电器不会受环境温度变化的影响;如果主气室漏气,主气室中SF6气体的质量减少,而其容积是一定的,那么主气室中的气体密度降低,相应的主气室中气体压力降低,波纹管为了平衡管内气压与主气室气压发生变形伸展,带动指针或接点动作。由于工作现场机械式压力表长期带压运行,造成金属疲劳导致失准的情况非常普遍,开关设备的振动导致指针松脱的情况也时有发生,还有因为机械卡涩导致设备过充气的情况。机械式密度继电器作为传统的气体密度检测装置一直在使用,从原理上来说它一种压力比较器,不能直接反映气体的密度,而且经常发生自身故障,有因为标准小气室漏气而导致误报警的,也有因机械卡涩造成设备漏气而不报警的,还有因没有过压保护导致设备故障气压增高而不报警的情况发生。除了输出报警和闭锁以外不能输出连续监测数值,该继电器只能现场人工读取数据(非指针式密度继电器甚至不能读取任何数据),不能进行遥测遥控。Mechanical density relay and pressure gauge detection: Traditional pressure and density monitoring is realized through SF 6 gas density relay and pressure gauge. If SF 6 gas leaks or liquefies, the density relay will send an alarm signal through the protection circuit until the action of the lock switch to protect the equipment and prevent accidents. The mechanical density relay is a pressure comparison device. During the test, the air pressure of the small sealed air chamber filled with pure SF 6 gas and the main air chamber of the equipment will change with the ambient temperature. If the two air chambers are not leaking, When the ambient temperature changes, the air pressure change is always synchronous, and the pressure inside and outside the bellows (that is, the main air chamber) is always balanced, that is, the gas density in the main air chamber does not change, the density relay will not operate, and the density relay will not be affected. The influence of ambient temperature changes; if the main air chamber leaks, the mass of SF 6 gas in the main air chamber decreases, and its volume is constant, then the gas density in the main air chamber decreases, and the corresponding gas pressure in the main air chamber decreases , The bellows deforms and stretches in order to balance the air pressure in the pipe and the air pressure in the main air chamber, and drives the pointer or contact to move. Due to the long-term operation of the mechanical pressure gauge on the job site, it is very common to cause misalignment due to metal fatigue. The vibration of the switchgear causes the pointer to loosen, and there are also cases where the equipment is over-inflated due to mechanical jamming . The mechanical density relay has been used as a traditional gas density detection device. In principle, it is a pressure comparator that cannot directly reflect the density of the gas, and often has its own failures. Some of them cause false alarms due to air leakage in the standard small gas chamber. There are also cases where the equipment leaks due to mechanical jamming and does not call the police, and there are cases where the air pressure increases due to equipment failure due to lack of overvoltage protection and does not call the police. In addition to outputting alarms and lockouts, continuous monitoring values cannot be output. The relay can only read data manually on site (non-pointer density relays cannot even read any data), and cannot perform telemetry and remote control.
数字式密度继电器检测:近年来国际上很多主流电气公司相继研制并推出了多种用于在线检测六氟化硫气体的密度及压力参数的数字式气体状态监测单元,这些产品都含有数字式密度继电器的功能,即均采用温度、压力传感器,通过Beattie-Bridgman实际气体状态方程计算SF6气体密度,并含有密度报警及闭锁继电器,可以远传数据,也有的产品含有湿度检测功能,采用的湿度传感器一般都是成本较高、体积较大的露点阻容式湿度传感器。上述产品中除了日本三菱公司的Hybrid Sensor,其它都不含故障诊断功能,但日本三菱公司的Hybrid Sensor是利用检测分解气体的含量来判断设备内是否有故障发生的,分解气体的检测难度较大,而且其扩散受传感器安装位置的影响,按照目前密度继电器的安装位置安装该传感器很难检测到分解产物,而压力的传递几乎与安装位置无关,检测到压力波动的时间几乎与故障发生时间同步。Digital density relay detection: In recent years, many mainstream electric companies in the world have successively developed and launched a variety of digital gas state monitoring units for online detection of the density and pressure parameters of sulfur hexafluoride gas. The function of the relay, that is, temperature and pressure sensors are used to calculate the SF 6 gas density through the Beattie-Bridgman actual gas state equation, and it contains a density alarm and a blocking relay, which can transmit data remotely, and some products contain a humidity detection function. The sensors are generally high-cost, large-volume dew point resistance-capacitance humidity sensors. Except for Mitsubishi's Hybrid Sensor, the above products do not have fault diagnosis function, but Mitsubishi's Hybrid Sensor uses the content of decomposed gas to judge whether there is a fault in the equipment, and the detection of decomposed gas is more difficult , and its diffusion is affected by the installation position of the sensor. According to the installation position of the current density relay, it is difficult to detect the decomposition products, and the transmission of pressure is almost independent of the installation position. The time of detecting pressure fluctuations is almost synchronized with the time of failure .
目前,电力设备的检修方式正在逐步地从计划检修转向状态检修,实行状态检修的基本条件是必须掌握足够的运行状态参数,从而确定状态检修的最佳时机。对SF6气体状态进行在线监测符合这种先进的检修方式的要求,对保证设备的正常运行、发现并判断设备潜在故障、定位已发故障、掌握设备整体运行工况均有着很重要的意义。At present, the maintenance method of power equipment is gradually changing from planned maintenance to condition-based maintenance. The basic condition for implementing condition-based maintenance is to have enough operating state parameters to determine the best time for condition-based maintenance. On-line monitoring of SF 6 gas status meets the requirements of this advanced maintenance method, and is of great significance for ensuring the normal operation of equipment, discovering and judging potential equipment failures, locating existing failures, and mastering the overall operating conditions of equipment.
实用新型内容Utility model content
本实用新型的目的在于对现有技术存在的问题加以解决,在综合国际上其他相关产品功能及优点的基础上,通过对SF6气体状态的全面分析,结合电力系统的实际情况,提出一种结构简单可靠、干扰小、经济性好的高压SF6电气设备SF6气体状态在线监测装置。The purpose of this utility model is to solve the problems existing in the prior art. On the basis of synthesizing the functions and advantages of other related products in the world, through a comprehensive analysis of the state of SF 6 gas, combined with the actual situation of the power system, a The utility model relates to an on-line monitoring device for SF 6 gas state of high-voltage SF 6 electrical equipment with simple and reliable structure, little interference and good economy.
用于实现上述发明目的的技术解决方案是这样的:所提供的高压SF6电气设备SF6气体状态在线监测装置由压力传感器、温度传感器、湿度传感器、内含隔离变换及数模转换电路的信号调理模块、内含有I/O扩展电路的主控制模块和输出显示模块组成,其中压力传感器、温度传感器和湿度传感器的信号输出端分别接至信号调理模块的压力、温度和湿度信号输入端,信号调理模块的输出端与主控制模块的输入端联接,主控制模块的I/O扩展输出端分别接至信号调理模块的隔离变换及数模转换输入端和输出显示模块的输入端。工作中,将由在设备SF6气室上预先安装的各传感器以及由后期电路组成的监测检测装置获得的压力、温度和湿度波动信号进行放大、模数换算、数据运算和在线分析后,得到室内气体压力、温升、湿度等室内气体的信息,一旦设备内部出现气体故障,导致某项或多项状态参数升高到一定限度,在线监测装置就回发出报警信号,提示可能的设备故障的发生,并判断和定位出SF6设备气室内是否发生气体泄漏、过热和水分超标故障的情况以及发生故障的位置,从而在故障早期发现故障,防止故障进一步的发展成为设备事故,减少损失。The technical solution for realizing the purpose of the above invention is as follows: the provided high-voltage SF 6 electrical equipment SF 6 gas state on-line monitoring device is composed of a pressure sensor, a temperature sensor, a humidity sensor, and a signal containing an isolation conversion and a digital-to-analog conversion circuit. It consists of a conditioning module, a main control module containing an I/O expansion circuit, and an output display module. The signal output terminals of the pressure sensor, temperature sensor and humidity sensor are respectively connected to the pressure, temperature and humidity signal input terminals of the signal conditioning module. The output terminal of the conditioning module is connected to the input terminal of the main control module, and the I/O expansion output terminal of the main control module is respectively connected to the isolation conversion and digital-to-analog conversion input terminals of the signal conditioning module and the input terminal of the output display module. In the work, the pressure, temperature and humidity fluctuation signals obtained by the sensors pre-installed on the SF 6 gas chamber of the equipment and the monitoring and detection device composed of the later circuit are amplified, modulo-to-digital conversion, data calculation and online analysis, and the indoor Indoor gas information such as gas pressure, temperature rise, humidity, etc. Once a gas failure occurs inside the equipment, causing one or more state parameters to rise to a certain limit, the online monitoring device will send back an alarm signal, prompting possible equipment failure. , and judge and locate whether there is gas leakage, overheating and moisture exceeding the standard in the gas chamber of the SF 6 equipment, as well as the location of the fault, so as to detect the fault at an early stage, prevent the fault from further developing into an equipment accident, and reduce losses.
本实用新型在综合了国内外其他相关产品优点的基础上,通过对SF6气体状态的全面分析,结合电力系统的实际情况,提出了SF6气体状态在线监测单元的总体设计方案。在该项设计中,除了对SF6气体的常规状态参数(压力、温度等)进行检测、常规的密度报警及闭锁功能以外,还加入了气体湿度检测,并提出了通过对在电磁干扰环境中受干扰较小且与其他干扰信号变化性质不同的气体压力信号进行分析,从而进行电气设备故障判断的设计思路。在本实用新型的研制过程中,设计人通过广泛的调研和试验,对组成单元的硬件元件进行了充分的选型,既考虑到可用性,又兼顾到经济性,使本实用新型的设计具有较高的实用价值。通过理论分析及试验,找到了通过价格相对较低的传感器测试SF6气体湿度的方法,解决了存在的问题,实现了通过压力、温度、湿度信号判断电气故障的设想,达到了理想的效果。另外在软件设计上,采用汇编语言编程,实现了通过单片机实时计算气体密度的方法,提高了测试精度和整体运行速度。On the basis of synthesizing the advantages of other related products at home and abroad, the utility model proposes the overall design scheme of the SF 6 gas state online monitoring unit through a comprehensive analysis of the SF 6 gas state and combined with the actual situation of the power system. In this design, in addition to the detection of conventional state parameters (pressure, temperature, etc.) The gas pressure signal that is less disturbed and has a different nature from other interference signals is analyzed, so as to carry out the design idea of electrical equipment fault judgment. During the development process of the utility model, the designer fully selected the hardware components of the component units through extensive research and testing, taking into account both usability and economy, so that the design of the utility model has a relatively High practical value. Through theoretical analysis and experiments, we found a method to test the humidity of SF 6 gas with relatively low-priced sensors, solved the existing problems, realized the idea of judging electrical faults through pressure, temperature, and humidity signals, and achieved ideal results. In addition, in software design, assembly language programming is adopted to realize the method of real-time calculation of gas density through single-chip microcomputer, which improves the test accuracy and overall operation speed.
附图说明 Description of drawings
图1为本实用新型所述高压SF6电气设备SF6气体状态在线监测装置的一种实施例结构的硬件框图。Fig. 1 is a hardware block diagram of an embodiment of the SF 6 gas state online monitoring device for high-voltage SF 6 electrical equipment described in the present invention.
图2为压力信号的调理电路原理图。Figure 2 is a schematic diagram of the conditioning circuit for the pressure signal.
图3为温度信号的调理电路原理图。Figure 3 is a schematic diagram of the temperature signal conditioning circuit.
图4为湿度信号的调理电路原理图。Figure 4 is a schematic diagram of the conditioning circuit for the humidity signal.
具体实施方式 Detailed ways
本实用新型的结构设计以及功能设计的内容如下所述。The structural design of the present utility model and the content of functional design are as follows.
1、传感器的选用:传感器的可靠性直接关系到单元测试的准确性和可靠性,本实用新型设计采用三个传感器来完成整体测试任务,即压力、温度、湿度传感器。1. Selection of sensors: The reliability of the sensor is directly related to the accuracy and reliability of the unit test. The utility model design uses three sensors to complete the overall test task, namely pressure, temperature and humidity sensors.
1.1压力传感器的选择1.1 Selection of pressure sensor
压力传感器是本装置中最重要的传感器,其准确性和灵敏度直接关系到压力测试、密度计算的精度和故障判断的稳定性、可靠性。根据本发明的设计要求,压力突变检测要求传感器的输出稳定性好,响应快速、灵敏度尽可能高,以利于微小压力突变信号的检出。因为传感器直接与SF6气体接触,而SF6气体经过电弧的作用后会产生一些有腐蚀性的产物,所以要求传感器具有良好的耐腐蚀性。传感器还要求体积尽可能小,有适合于气体密封的密封方式,以利于减小单元的体积和增加气体密封的可靠性,还要求传感器具有宽的温度补偿范围,温度系数尽可能小。根据本实用新型的功能设计要求,设计人经过综合平衡考虑,选用的压力传感器为美国IC公司产M86微型不锈钢压阻式压力传感器,这种传感器有表压型和绝对压力型两种类型,为了符合压力显示的一般习惯,选用表压型的压力传感器。该压力传感器具有灵敏度高、动态性能好、体积小、结构坚固、可于苛刻介质兼容、密封方式简单可靠的特点,其输出为线性,温度补偿范围为-20℃到+85℃,压力迟滞小,输出为线性便于定标及软件编程。The pressure sensor is the most important sensor in this device, and its accuracy and sensitivity are directly related to the pressure test, the accuracy of density calculation and the stability and reliability of fault judgment. According to the design requirement of the present invention, the pressure mutation detection requires the output stability of the sensor to be good, the response is fast, and the sensitivity is as high as possible, so as to facilitate the detection of small pressure mutation signals. Because the sensor is directly in contact with the SF 6 gas, and the SF 6 gas will produce some corrosive products after the action of the arc, so the sensor is required to have good corrosion resistance. The sensor also requires the volume to be as small as possible and has a sealing method suitable for gas sealing, so as to reduce the volume of the unit and increase the reliability of gas sealing. It also requires the sensor to have a wide temperature compensation range and the temperature coefficient as small as possible. According to the functional design requirements of the present utility model, the pressure sensor selected by the designer is the M86 miniature stainless steel piezoresistive pressure sensor produced by the IC company of the United States through comprehensive balance considerations. This sensor has two types: gauge pressure type and absolute pressure type. In line with the general practice of pressure display, choose a gauge pressure sensor. The pressure sensor has the characteristics of high sensitivity, good dynamic performance, small size, firm structure, compatibility with harsh media, and simple and reliable sealing method. Its output is linear, the temperature compensation range is -20°C to +85°C, and the pressure hysteresis is small. , the output is linear to facilitate calibration and software programming.
1.2温度传感器的选择1.2 Selection of temperature sensor
温度传感器使用在工业测温、控温和检测中被广泛地应用的Honeywell(Pt1000)铂电阻式传感器。铂电阻具有比较多的优点,如精度高、稳定性好、性能可靠、机械强度高电阻率高、测温范围大等,最重要的一点是,SF6再经过电弧作用后会产生强腐蚀性的物质,选用化学性质非常稳定的铂电阻可以防止传感器被腐蚀而导致失准。The temperature sensor uses Honeywell (Pt1000) platinum resistance sensor which is widely used in industrial temperature measurement, temperature control and detection. Platinum resistors have many advantages, such as high precision, good stability, reliable performance, high mechanical strength, high resistivity, and large temperature measurement range. The most important point is that SF 6 will produce strong corrosion after arcing. Selecting a platinum resistor with very stable chemical properties can prevent the sensor from being corroded and causing misalignment.
1.3湿度传感器的选择1.3 Selection of Humidity Sensor
本实用新型中的湿度传感器的选用考虑了被测介质的湿度范围、测试精度要求、采样方式、介质兼容性、工作环境要求、外形结构要求、可更换性要求、成本要求等。电力设备用SF6气体在正常情况下的湿度范围为几十到几百个μL/L(相当于5%RH以下的范围,运行设备要求湿度最高不超过500μL/L,产生电弧的气室要求不超过300μL/L,用20℃相对湿度表示分别是2%RH、1.2%RH),在湿度测试中属于低湿度范围,由于与环境中湿度相差很大、湿度的绝对值小,属于微量测试,所以影响因素很多,比之相对湿度范围的测试(5%RH~90%RH范围)这种湿度范围的测试是公认的难度较大的测试。气体介质低湿度的测量一般使用露点式阻容传感器,其原理是利用一些吸湿材料的电特性随吸收水分子的多少变化的特点进行测试的,一般用敏感元件的电容或阻抗变化来测试湿度。其优点是采用纯粹的弱电量测量,无其他的物理或化学过程,功耗小、测量范围较宽、响应快、低湿度响应较好、不需要恒定的气体流量、测量的精度适中等,很多离线式湿度仪都采用这种传感器作为测湿元件。但是它们各有缺点,如由于吸湿层受到腐蚀或化学结构衰变导致传感器特性改变,用它做成的湿度仪要求每半年校验一次,以保证测湿的准确性;有的湿度传感器信号处理方式比较复杂,体积比较大。这些传感器的价格都很高,输出响应与气体湿度间的函数关系一般都是非线性的,要转换成其他的湿度单位,还要配合温度和压力传感器的测试数据进行运算。由于不同传感器的补偿方法的不同,其后期处理电路的差异也比较大,这种传感器一般都是以湿度变送器的形式出售,不适用于独立产品的开发制作。经过广泛的调研和实验,本实用新型设计人采用了法国Humriel公司的HM1520石英晶体振荡型传感器产品,这是一种以石英晶体振荡原理为基础的低成本湿度传感器,该传感器中有两块石英晶体振荡器,一块为参比振荡器,处于密封状态,一块为湿度测量振荡器,当含水分的气体经过测量晶振时,测量晶振吸附气体中的水分,引起其质量变化,导致晶振的振动频率发生变化,此时,参考晶振频率未变,将测湿晶振频率与参考晶振比较,经检出、低通滤波、放大,变为电压信号输出。这种湿度传感器的优点是体积很小,后期处理电路的设计也较简单,互换性好,成本要低很多,其精度在低湿段是最好的,在30%RH以下范围测试时,环境温度基本上对其输出无影响,不需要温度补偿,同时,由于其采用固态聚合物结构,其介质兼容性也很好,基本适合SF6介质的湿度测试。The selection of the humidity sensor in the utility model considers the humidity range of the measured medium, test accuracy requirements, sampling methods, medium compatibility, working environment requirements, shape and structure requirements, replaceability requirements, and cost requirements. Under normal conditions, the humidity range of SF 6 gas used for power equipment is tens to hundreds of μL/L (equivalent to the range below 5% RH, the operating equipment requires a maximum humidity of no more than 500 μL/L, and the gas chamber that generates arcs requires No more than 300μL/L, expressed as 2%RH and 1.2%RH by relative humidity at 20°C), which belongs to the low humidity range in the humidity test. Because of the large difference with the humidity in the environment and the small absolute value of humidity, it belongs to the trace test , so there are many influencing factors. Compared with the relative humidity range test (5%RH~90%RH range), the humidity range test is recognized as a more difficult test. The measurement of low humidity in the gas medium generally uses a dew point resistance-capacitance sensor. The principle is to use the characteristics of the electrical characteristics of some hygroscopic materials to change with the amount of absorbed water molecules. Generally, the capacitance or impedance of the sensitive element is used to test the humidity. Its advantage is that it adopts pure weak electricity measurement, no other physical or chemical process, low power consumption, wide measurement range, fast response, good low humidity response, no need for constant gas flow, moderate measurement accuracy, etc., many Off-line hygrometers all use this sensor as a humidity measuring element. However, they have their own disadvantages. For example, due to the corrosion of the moisture-absorbing layer or the decay of the chemical structure, the characteristics of the sensor change. The hygrometer made of it needs to be checked every six months to ensure the accuracy of the humidity measurement; some humidity sensor signal processing methods Complicated and relatively large. The price of these sensors is very high, and the functional relationship between the output response and the gas humidity is generally non-linear, and it needs to be converted into other humidity units, and it needs to be calculated with the test data of the temperature and pressure sensors. Due to the different compensation methods of different sensors, the difference in the post-processing circuit is relatively large. This kind of sensor is generally sold in the form of a humidity transmitter, which is not suitable for the development and production of independent products. After extensive research and experiments, the designer of this utility model has adopted the HM1520 quartz crystal oscillator sensor product of the French Humriel company. This is a low-cost humidity sensor based on the quartz crystal oscillator principle. There are two quartz crystal oscillators in the sensor. Crystal oscillator, one is a reference oscillator, which is in a sealed state, and the other is a humidity measuring oscillator. When the gas containing moisture passes through the measuring crystal oscillator, the measuring crystal oscillator absorbs the moisture in the gas, causing its quality to change, resulting in the vibration frequency of the crystal oscillator. At this time, the frequency of the reference crystal oscillator has not changed, and the frequency of the wet measuring crystal oscillator is compared with the reference crystal oscillator. After detection, low-pass filtering, and amplification, it becomes a voltage signal output. The advantage of this kind of humidity sensor is that it is small in size, the design of the post-processing circuit is relatively simple, the interchangeability is good, and the cost is much lower. Its accuracy is the best in the low-humidity section. The temperature basically has no effect on its output, and no temperature compensation is required. At the same time, because it adopts a solid polymer structure, its media compatibility is also very good, and it is basically suitable for the humidity test of SF 6 media.
2、数字式SF6气体状态在线监测装置2. Digital SF 6 gas state online monitoring device
参见图1,本实用新型所述的高压SF6电气设备SF6气体状态在线监测装置的硬件电路部分包括信号调理模块、主控制模块和输出显示模块三部分。其中信号调理模块由驱动放大电路1、通道选择电路2、模数转换电路4和隔离变换电路3组成,主控制模块由数据处理器7和I/O扩展电路8组成,输出显示模块由输出控制电路12、输出隔离电路11、输出显示灯14、报警继电器组13和状态灯15组成,压力传感器P、温度传感器T和湿度传感器H的信号输出端分别接至驱动放大电路1的压力、温度和湿度信号输入端,驱动放大电路1的输出端依次经通道选择电路2和模数转换电路4后与数据处理器7的输入端连接,数据处理器7的输出信号经I/O扩展电路8后分为两路,一路同时与模数转换电路4和隔离变换电路3的输入端连接,另一路经输出控制电路12后分别接至输出隔离电路11、输出显示灯14和状态灯15的输入端,隔离变换电路3和输出隔离电路12的输出端分别接入通道选择电路2和报警继电器组13的输入端。在本发明的一种具体实施例中,驱动放大电路1由电流源芯片LM124构成,通道选择电路2采用型号为CD4051的集成芯片,模数转换电路4采用型号为AD574的12位的数模转换器集成芯片,数据处理器7由配置有实时时钟电路5、RAM扩展电路6、电源监控电路9和键盘扩展电路10的AT89C51单片机构成,隔离变换电路3由TLP521光耦隔离模块构成,I/O扩展电路8由INTEL8255芯片构成,输出控制电路12和输出隔离电路11分别由集成数码管ZCL002、TLP521光耦隔离模块构成。Referring to Fig. 1, the hardware circuit part of the high-voltage SF 6 electrical equipment SF 6 gas state online monitoring device described in the utility model includes three parts: a signal conditioning module, a main control module and an output display module. The signal conditioning module is composed of drive amplifier circuit 1,
2.1信号调理模块2.1 Signal conditioning module
信号调理模块的功能是将来自压力,温度和湿度传感器的毫伏和阻值信号,转化为0V到10V的电压信号。这三路电压信号经由通道选择芯片CD4051连接到模数转换芯片,转换为数字量,供中央处理单元进行显示、计算及控制。以下分别就各个部分进行介绍:The function of the signal conditioning module is to convert the millivolt and resistance signals from pressure, temperature and humidity sensors into voltage signals from 0V to 10V. These three voltage signals are connected to the analog-to-digital conversion chip through the channel selection chip CD4051, and converted into digital quantities for the central processing unit to display, calculate and control. Each part is introduced as follows:
2.1.1压力信号调理2.1.1 Pressure signal conditioning
图2为压力信号的调理电路原理图。其中的传感器P采用了压阻式压力传感器,具有低温漂,线性度好等性能。压力传感器由电流源芯片LM124提供的恒流源供电。压力传感器输出为毫伏级信号,经滤波和差动放大为0~10V电压信号后进入CD4051,模拟信号被选通后,进入AD574进行数模转换。Figure 2 is a schematic diagram of the conditioning circuit for the pressure signal. Among them, the sensor P adopts a piezoresistive pressure sensor, which has low temperature drift and good linearity. The pressure sensor is powered by a constant current source provided by the current source chip LM124. The output of the pressure sensor is a millivolt level signal, which is filtered and differentially amplified into a 0-10V voltage signal and then enters the CD4051. After the analog signal is gated, it enters the AD574 for digital-to-analog conversion.
2.1.2温度信号调理2.1.2 Temperature Signal Conditioning
图3为温度信号的调理电路原理图。温度调理电路采用两只LM124实现,通过其中一只LM124提供1V基准电压,配合Honeywell高精度铂电阻温度传感器可测得准确的温度值,再经后级运放放大信号至0~10V电压信号,经CD4051选通后进入AD转换。Figure 3 is a schematic diagram of the temperature signal conditioning circuit. The temperature conditioning circuit is realized by two LM124s. One of the LM124s provides a 1V reference voltage. With the Honeywell high-precision platinum resistance temperature sensor, the accurate temperature value can be measured, and then the signal is amplified by the post-stage op amp to a voltage signal of 0-10V. Enter AD conversion after being gated by CD4051.
2.1.3湿度信号调理2.1.3 Humidity Signal Conditioning
湿度信号调理电路见图4。本发明采用的湿度传感器输出信号为电压信号,其典型输出为1000mV左右,比较容易测量。实际进行传感器性能实验时,通过万用表即可测量传感器的输出,实际输出范围大约在几百毫伏到一千多毫伏,采用示波器对传感器的输出信号进行了察看,发现其输出信号中有一些高频信号,因此,在调理电路中采用普通的RC低通滤波对信号进行处理,可达到一定的效果,但除了高频信号外,其中还存在许多周期性的低频分量,无法通过该回路去掉,在通过采用软件滤波方式处理后,达到了较好的效果。See Figure 4 for the humidity signal conditioning circuit. The output signal of the humidity sensor adopted in the present invention is a voltage signal, and its typical output is about 1000mV, which is relatively easy to measure. In the actual performance experiment of the sensor, the output of the sensor can be measured by a multimeter. The actual output range is about a few hundred millivolts to more than a thousand millivolts. The output signal of the sensor is checked with an oscilloscope, and it is found that some of the output signals High-frequency signal, therefore, the ordinary RC low-pass filter is used in the conditioning circuit to process the signal, which can achieve a certain effect, but in addition to the high-frequency signal, there are many periodic low-frequency components, which cannot be removed by this circuit , after being processed by software filtering, a better effect is achieved.
2.1.4数模转换模块2.1.4 Digital-to-analog conversion module
该装置采用12位的数模转换器是由设备运行要求的精度和运算速度所决定的。AD574是美国模拟器件公司推出的一种高精度低价格逐次逼近式AD转换器,是我国近年来应用最广泛、价格适中的A/D转换器,其内部具有三态数据锁存器,可直接和8位或16位微处理器总线接口相连。AD574内部具有精密参考电压和时钟电路,无需外接任何元器件,即可独立完成AD转换,给应用提供了很大的方便。The device adopts 12-bit digital-to-analog converter, which is determined by the precision and operation speed required by the equipment operation. AD574 is a high-precision and low-price successive approximation AD converter launched by the American Analog Devices Company. It is the most widely used and moderately priced A/D converter in my country in recent years. Connect with 8-bit or 16-bit microprocessor bus interface. AD574 has precision reference voltage and clock circuit inside, and can complete AD conversion independently without any external components, which provides great convenience for the application.
2.2主控制模块2.2 Main control module
主控制模块是以AT89C51单片机为核心建构的,该芯片与C51系列单片机完全兼容,速度可达30MHz,其内部集成有32K的闪速存储器。为了能记录正常状态和故障状态下的数据,系统扩展了8K的静态存储器(SRAM)6264。由于AT89C51单片机端口有限,为了实现通道选择,输出显示和指示灯控制,采用两片8255芯片对I/O功能进行了扩展。运用MAX813L芯片实现对电源的监控和硬件看门狗功能,可进一步提高系统的可靠性。鉴于本实用新型设计在变电站现场运行,干扰较多,AT89C51较高的集成度可以增加系统的稳定性;监测装置为长期在线设计,其低功耗空闲模式可有效地减少电器单元的耗电量和CPU的损耗,又因现场电源存在暂时缺失的可能,其掉电模式也可防止系统存储的数据丢失,综合利用其内部资源,可降低系统造价。主控制模块II中的实时时钟电路5、RAM扩展电路6、电源监控电路9和键盘扩展电路10均为常规配置电路,在此不做赘述。The main control module is constructed with the AT89C51 single-chip microcomputer as the core. This chip is fully compatible with the C51 series single-chip microcomputer. The speed can reach 30MHz, and 32K flash memory is integrated inside it. In order to record the data in normal state and fault state, the system expands 8K static memory (SRAM) 6264. Due to the limited ports of the AT89C51 single-chip microcomputer, in order to realize channel selection, output display and indicator light control, two 8255 chips are used to expand the I/O function. Using the MAX813L chip to realize the monitoring of the power supply and the hardware watchdog function can further improve the reliability of the system. In view of the fact that the utility model is designed to operate on-site in a substation and there are many interferences, the higher integration of AT89C51 can increase the stability of the system; the monitoring device is designed for long-term online, and its low-power idle mode can effectively reduce the power consumption of electrical units And CPU loss, and because of the possibility of temporary loss of on-site power supply, its power-down mode can also prevent the data stored in the system from being lost, and the comprehensive utilization of its internal resources can reduce the system cost. The real-time clock circuit 5, the RAM expansion circuit 6, the
2.3输出显示模块2.3 Output display module
输出显示模块由状态灯(LED示灯)、数码管(输出显示灯)及其相应的控制芯片、报警继电器组成。为了提高单片机的效率,选用锁存、驱动、放大于一体的高亮度集成数码管ZCL002实现输出显示功能,可方便CPU集中进行运算;由于数码管仅能显示数字,扩展了LED示灯配合数字显示,当标有参数名称的LED示灯点亮时,数码管显示为当前参数的值或相应的故障参数值。The output display module is composed of a status light (LED indicator light), a digital tube (output display light) and its corresponding control chip, and an alarm relay. In order to improve the efficiency of the single-chip microcomputer, the high-brightness integrated digital tube ZCL002, which integrates latching, driving, and amplification, is used to realize the output display function, which can facilitate the CPU to perform centralized calculations; since the digital tube can only display numbers, the LED indicator light is expanded to match the digital display. When the LED indicator marked with the parameter name is on, the digital tube displays the value of the current parameter or the corresponding fault parameter value.
3、数字式SF6气体状态在线监测装置的功能设计3. Functional design of digital SF 6 gas state online monitoring device
3.1报警及闭锁功能3.1 Alarm and lock function
本装置在测得并换算出SF6气体的基本参数的同时,利用它们在装置内进行实时的分析判断。当设备发生异常或故障时,给出报警信号,如发生气体严重泄漏则闭锁开关的动作,以保护电气设备,防止严重设备事故的发生。同时设计人认为SF6气体是SF6电器设备故障信息的载体,基于这个原理设计了过热故障和放电性故障报警功能。While the device measures and converts the basic parameters of SF 6 gas, it uses them for real-time analysis and judgment in the device. When the equipment is abnormal or faulty, an alarm signal will be given, and if there is a serious gas leakage, the action of the switch will be blocked to protect the electrical equipment and prevent serious equipment accidents. At the same time, the designer believes that SF 6 gas is the carrier of SF 6 electrical equipment fault information, and based on this principle, the overheat fault and discharge fault alarm functions are designed.
3.1.1 SF6气体密度低报警及闭锁功能(大泄漏报警及闭锁)3.1.1 Low SF 6 gas density alarm and blocking function (large leakage alarm and blocking)
在密封良好的SF6设备中,所充SF6气体的量是一定的,设备容积不变,则根据B-B气体状态方程,气体的密度也应该是不变的,而其气体压力是随着环境温度的变化而变化的。环境温度升高,则气体压力升高,环境温度降低,气体压力则降低。本实用新型设计采用通过B-B气体状态方程直接测试计算的SF6气体密度与预设置的报警密度和闭锁密度值比较,当设备气体密度达到报警预设值时,电路系统使报警继电器动作,在变电站主控室产生报警信号,提示设备气体泄漏;当气体压力进一步降低,达到闭锁预设值时,此时气体的绝缘及灭弧能力已经达不到设计要求,此时如果开关动作可能会造成电弧熄灭困难导致开关触头烧毁甚至设备爆炸事故,于是装置的电路系统使闭锁继电器动作,通过电气回路断开设备的动作电源,从而阻止设备在灭弧、绝缘能力下降时动作,防止事故的发生;当经紧急处理(如给设备充气)后气体密度回升到报警和闭锁预设值时,装置则断开报警或闭锁回路,恢复正常状态。In a well-sealed SF 6 equipment, the amount of SF 6 gas filled is constant, and the volume of the equipment is constant. According to the BB gas state equation, the density of the gas should also be constant, and the gas pressure varies with the environment. Vary with changes in temperature. As the ambient temperature increases, the gas pressure increases, and as the ambient temperature decreases, the gas pressure decreases. The design of the utility model adopts the comparison of the SF 6 gas density calculated by the direct test and calculation of the BB gas state equation with the preset alarm density and blocking density value. When the gas density of the equipment reaches the alarm preset value, the circuit system will make the alarm relay act. The main control room generates an alarm signal to remind the equipment of gas leakage; when the gas pressure is further reduced and reaches the preset value of the lockout, the insulation and arc extinguishing ability of the gas cannot meet the design requirements at this time, and an arc may be caused if the switch operates at this time Difficulty in extinguishing leads to burning of switch contacts or even equipment explosion accidents, so the circuit system of the device activates the blocking relay, and cuts off the operating power of the equipment through the electrical circuit, thereby preventing the equipment from operating when the arc extinguishing and insulation capabilities are reduced, and preventing accidents; When the gas density rises to the alarm and lockout preset value after emergency treatment (such as inflating the equipment), the device will disconnect the alarm or lockout circuit and return to the normal state.
3.1.2压力高报警及其原理(过热故障定位或报警)3.1.2 High pressure alarm and its principle (overheat fault location or alarm)
本实用新型所述装置中设计了压力高报警继电器,选用压力参数检测设备压力,一旦设备内部出现过热故障,导致压力升高到一定限度,装置即动作压力高报警继电器,在变电站主控室产生报警信号,提示可能的设备事故的发生,从而使设备故障在早期即可以被发现,防止故障进一步的发展成为设备事故,减少损失。The device described in the utility model is designed with a high-pressure alarm relay, and the pressure parameter is selected to detect the pressure of the equipment. Once an overheating fault occurs inside the equipment, causing the pressure to rise to a certain limit, the device will act as a high-pressure alarm relay, which will be generated in the main control room of the substation. The alarm signal indicates the occurrence of possible equipment accidents, so that equipment failures can be found in the early stage, preventing further development of failures into equipment accidents and reducing losses.
3.1.3压力波动分析判断或定位故障(放电性故障定位或报警)3.1.3 Pressure fluctuation analysis and judgment or fault location (discharge fault location or alarm)
SF6气体的状态参数中,气体温度、密度、湿度及分解产物含量应该都属于缓变量,一旦发生突发性放电故障时,最快发生变化的参数就是压力参数。任何突发故障都会产生能量的释放,根据物理化学原理,释放的能量会导致气体局部温度的突升和压力的突升,由于压力波是纵波,因此压力变化在气体中的传递是各向同性的,同时,温度变化在SF6气体中的传递过程一般很缓慢,要通过气体的对流作用和辐射作用进行,而压力的突升由于其各向同性的性质,在离故障发生的较远位置即可很容易地几乎同步的检测到,因此,压力的突变带来了设备故障的最直接和几乎同步的信息,非常适合用来进行设备故障判断。在一天当中,随着环境温度的变化,气体压力也会随着有一定的波动,但是这个波动是缓慢的且幅值较小。当设备内故障发生时,压力会在很短时间内(1秒左右)突升,且在几十秒内呈缓慢下降状态,根据这两个判据,利用软件判断这个变化即可得知设备内发生了故障,由于SF6设备每个气室都装有该单元,即可将故障定位到发生故障的气室。利用干扰信号一般都是尖峰脉冲,上升和下降都很快的特点,可以防止传入的电路干扰信号的影响;缓慢的压力变化也可用时间判据排除,即干扰信号不会被识别为故障信号。本实用新型利用简单的压力传感器配合软件判读即可达到这些复杂检测设备的部分功能,只要压力传感器的灵敏度足够大,由于压力在电环境中的干扰因素很少且很容易排除,就可检测到很小的放电性故障,甚至局部放电故障。Among the state parameters of SF 6 gas, gas temperature, density, humidity and decomposition product content should all be slow variables. Once a sudden discharge fault occurs, the parameter that changes the fastest is the pressure parameter. Any sudden failure will produce the release of energy. According to the physical and chemical principles, the released energy will cause a sudden rise in the local temperature and pressure of the gas. Since the pressure wave is a longitudinal wave, the transmission of pressure changes in the gas is isotropic At the same time, the transfer process of temperature change in SF 6 gas is generally very slow, and it must be carried out through the convection and radiation of the gas, and the sudden rise of pressure due to its isotropic nature, is far away from the location where the fault occurs. That is, it can be easily detected almost synchronously. Therefore, the sudden change of pressure brings the most direct and almost synchronous information of equipment failure, which is very suitable for equipment failure judgment. During a day, as the ambient temperature changes, the gas pressure will also fluctuate to a certain extent, but this fluctuation is slow and the amplitude is small. When a fault occurs in the equipment, the pressure will suddenly rise in a short period of time (about 1 second), and will slowly decline within tens of seconds. According to these two criteria, the software can be used to judge the change to know the equipment If a fault occurs in the SF 6 equipment, since each gas chamber of the SF 6 equipment is equipped with this unit, the fault can be located to the faulty gas chamber. Utilizing the characteristics that the interference signal is generally a spike pulse, rising and falling quickly, it can prevent the influence of the incoming circuit interference signal; the slow pressure change can also be excluded by the time criterion, that is, the interference signal will not be recognized as a fault signal . The utility model can achieve some functions of these complex detection equipment by using a simple pressure sensor and software interpretation. As long as the sensitivity of the pressure sensor is large enough, since the interference factors of the pressure in the electrical environment are few and easy to eliminate, it can be detected. Small discharge faults, even partial discharge faults.
3.1.4气体泄漏检测(微量泄漏定位及报警)3.1.4 Gas leak detection (trace leak location and alarm)
本实用新型的设计考虑了在线泄漏检测,其原理是用压力折算法计算设备的气体泄漏率。其计算公式如下:The design of the utility model considers the on-line leakage detection, and its principle is to use the pressure conversion method to calculate the gas leakage rate of the equipment. Its calculation formula is as follows:
式中:ρ0-初始气体密度;ρt-为周期结束时气体密度;Tr-为周期时间;T0-为年时间,为每年的总时间8760小时。In the formula: ρ 0 -initial gas density; ρ t -gas density at the end of the cycle; T r -cycle time; T 0 -year time, which is the total time of 8760 hours per year.
单元设计时,将上电或复位以后的密度值存储起来作为初始气体密度ρ0,测试周期是变化的,取第二天同一时间的密度值ρ1为第一个测试周期,进行计算,周期时间T1即为24小时,得到24小时计算的年漏气率M1,24小时后再取第三天的密度值ρ2,周期时间T2即为48小时,得到48小时计算的年漏气率M2,依此类推,按每天取值一次的频率计算,得到Mr。随着时间的增加,泄漏率计算的精度会逐渐增加,当泄漏率超过预设值时,泄漏灯点亮,表明设备有泄漏。When designing the unit, the density value after power-on or reset is stored as the initial gas density ρ 0 , the test cycle is variable, and the density value ρ 1 at the same time the next day is taken as the first test cycle for calculation, and the cycle The time T 1 is 24 hours, and the annual air leakage rate M 1 calculated in 24 hours is obtained. After 24 hours, the density value ρ 2 of the third day is taken. The cycle time T 2 is 48 hours, and the annual air leakage rate calculated in 48 hours is obtained. Gas rate M 2 , and so on, calculated according to the frequency of once a day to get M r . As the time increases, the accuracy of leak rate calculation will gradually increase. When the leak rate exceeds the preset value, the leak light will light up, indicating that the equipment has leaks.
本功能主要监测比较小的泄漏,所起的作用是提示设备有泄漏存在,其报警级别相对设计的较低,不设计动作继电器功能。较严重的泄漏可以通过密度报警检测到,这两个功能配合,即可对各种泄漏有一个较全方位的监测。当发现设备有泄漏存在时,可以通过上位机取出单元内存储的泄漏计算参数进行分析,可以判断出泄漏出现的日期,便于进行综合分析,以判断泄漏的原因。This function mainly monitors relatively small leaks, and its function is to remind the equipment that there is a leak. The alarm level is relatively low compared to the design, and the action relay function is not designed. More serious leaks can be detected through the density alarm, and the combination of these two functions can provide a more comprehensive monitoring of various leaks. When it is found that there is leakage in the equipment, the leakage calculation parameters stored in the unit can be taken out by the host computer for analysis, and the date when the leakage occurs can be judged, which is convenient for comprehensive analysis to determine the cause of the leakage.
通过以上的功能设计,本实用新型基本实现了通过SF6气体状态反映出的各种故障信息的检出,如放电性故障、过热性故障、气体泄漏故障,具有干扰小、反应灵敏、较全面等优点;记录了设备气体较全面的历史参数信息,便于对设备运行工况进行全方位的分析,符合对电气设备实行状态检修的要求。Through the above functional design, the utility model basically realizes the detection of various fault information reflected by the state of SF 6 gas, such as discharge faults, overheating faults, and gas leakage faults, with small interference, sensitive response, and comprehensive and other advantages; it records more comprehensive historical parameter information of equipment gas, which is convenient for all-round analysis of equipment operating conditions, and meets the requirements for condition-based maintenance of electrical equipment.
3.2信息存储功能3.2 Information storage function
本实用新型装置设计了存储历史数据的功能,以便于对设备情况进行全面监测和分析。The device of the utility model is designed with the function of storing historical data, so as to carry out comprehensive monitoring and analysis on the condition of the equipment.
3.2.1存储的常规信息3.2.1 General information stored
存储的常规信息包括:气体的温度、压力、湿度、密度信息。采样和存储周期为一天,在一年的数据存满后,自动覆盖周期开始时的数据,即保留有一年的历史数据,便于对设备进行综合分析的需要。The general information stored includes: temperature, pressure, humidity, and density information of the gas. The sampling and storage cycle is one day. After one year's data is full, the data at the beginning of the cycle is automatically covered, that is, one year's historical data is retained, which is convenient for comprehensive analysis of the equipment.
理论上状态良好的SF6设备中气体的湿度不随环境温度变化而变化,但实际上,由于设备内金属材料及绝缘材料吸附和解析水分特性的存在,设备内实际湿度是随着环境温度的变化而变化的,环境温度升高时湿度增高,反之则降低,其作用还相当明显。经以离线式水分仪实测,某设备一天之内中午湿度测试值为190μL/L,环境温度为38℃用同一台仪器在晚上测试值120为μL/L,环境温度为31~38℃,如果设计存储的数据不是按每天一次的周期进行,则会出现数据无规律波动的情况,数据就没有利用价值。环境温度的变化小周期是一天,在每天的同一时间采集数据,环境条件的差别会降到最低,湿度及密度的历史数据就有较好的可比性,数据价值则相对较高。同样,泄漏率计算也以一天为周期进行计算,降低计算的误差。因此,本实用新型装置工作中以一天为周期进行取值存储、计算,可使环境条件对测试的影响降到最低程度,进而取得可比的、有利用价值的历史数据。Theoretically, the humidity of the gas in the SF 6 equipment in good condition does not change with the change of the ambient temperature, but in fact, due to the existence of the metal materials and insulating materials in the equipment to absorb and decompose moisture, the actual humidity in the equipment changes with the ambient temperature. However, when the ambient temperature rises, the humidity increases, and vice versa, it decreases, and its effect is quite obvious. According to the actual measurement with an offline moisture meter, the humidity test value of a certain device at noon within a day is 190μL/L, and the ambient temperature is 38°C. Using the same instrument at night, the test value is 120 μL/L, and the ambient temperature is 31-38°C. If If the data stored is not designed to be stored on a daily cycle, the data will fluctuate irregularly, and the data will be useless. The small cycle of environmental temperature change is one day. Collect data at the same time every day, and the difference in environmental conditions will be minimized. The historical data of humidity and density will be better comparable, and the data value will be relatively high. Similarly, the calculation of the leakage rate is also calculated on a daily basis to reduce calculation errors. Therefore, the utility model device takes one day as a cycle to store and calculate values, which can minimize the impact of environmental conditions on the test, and then obtain comparable and valuable historical data.
3.2.2存储的故障信息3.2.2 Stored fault information
存储的故障信息包括:压力突升故障信息(含有压力突升起始时间、压力突升峰值时间、压力突升起始压力、峰值压力、恢复时间)和泄漏率。总的数据存储量为365天的四个常规信息(温度、压力、密度、湿度)、一个泄漏率信息和少量的故障信息,一般应少于2000个数据,但反映的设备信息是较全面的。The stored fault information includes: pressure surge fault information (including pressure surge start time, pressure surge peak time, pressure surge start pressure, peak pressure, recovery time) and leakage rate. The total data storage capacity is 365 days of four general information (temperature, pressure, density, humidity), one leak rate information and a small amount of fault information, generally less than 2000 data, but the reflected equipment information is more comprehensive .
4、通讯功能4. Communication function
随着技术的进步,要求符合现场总线协议的现场智能设备必须具有完善可靠的通讯接口。本实用新型装置预留了两个数据通讯接口,一个是RS232接口,一个是RS485接口,现场运行中面对特定的通讯方式,可配置相应的接口转换模块来满足要求。RS232接口主要用来与组态上位机通讯,以取得单元内存储的数据,进行参数设定等;RS485接口主要用来与主控室的上位机进行通讯,在正常运行中,上位机处于主工作模式,而本实用新型装置为从工作模式。为了提高通信可靠性,通信协议采用了《电力行业标准》中的传输规约。With the advancement of technology, field intelligent devices that are required to comply with the fieldbus protocol must have a complete and reliable communication interface. The device of the utility model reserves two data communication interfaces, one is RS232 interface and the other is RS485 interface. When faced with a specific communication mode during on-site operation, a corresponding interface conversion module can be configured to meet the requirements. The RS232 interface is mainly used to communicate with the configuration host computer to obtain the data stored in the unit and perform parameter setting, etc.; the RS485 interface is mainly used to communicate with the host computer in the main control room. During normal operation, the host computer is in the master working mode, and the utility model device is a slave working mode. In order to improve the reliability of communication, the communication protocol adopts the transmission protocol in "Electric Power Industry Standard".
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