CN201166545Y - Galvanized line strip width on-line detection device - Google Patents
Galvanized line strip width on-line detection device Download PDFInfo
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- CN201166545Y CN201166545Y CNU2007202016974U CN200720201697U CN201166545Y CN 201166545 Y CN201166545 Y CN 201166545Y CN U2007202016974 U CNU2007202016974 U CN U2007202016974U CN 200720201697 U CN200720201697 U CN 200720201697U CN 201166545 Y CN201166545 Y CN 201166545Y
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Abstract
本实用新型公开了一种冶金测量领域中的镀锌线带钢宽度在线检测装置,能够有效对带钢的宽度进行实时在线检测。该装置包括光源检测器,光源检测器由设置在张力辊和转向辊之间带钢上下面的光源发射器和光源接收器组成,光源发射器和光源接收器相对应并与带钢保持有间隙。通过光源检测器检测出的带钢宽度,再加上两个光源检测器之间的距离,可以计算出带钢的宽度,实现对带钢的宽度进行实时在线检测。
The utility model discloses an online detection device for the width of a galvanized steel strip in the field of metallurgical measurement, which can effectively detect the width of the steel strip in real time online. The device comprises a light source detector, which is composed of a light source transmitter and a light source receiver arranged above and below the steel strip between a tension roller and a steering roller, wherein the light source transmitter and the light source receiver correspond to each other and maintain a gap with the steel strip. The width of the steel strip detected by the light source detector and the distance between the two light source detectors can be used to calculate the width of the steel strip, thereby realizing real-time online detection of the width of the steel strip.
Description
技术领域 technical field
本实用新型涉及一种冶金测量领域,尤其是涉及一种镀锌线带钢宽度在线检测装置。The utility model relates to the field of metallurgical measurement, in particular to an on-line detection device for the width of a galvanized steel strip.
背景技术 Background technique
目前,镀锌机组没有在线对带钢宽度的检测,由于带钢的宽度影响高端产品的使用,为了保证带钢宽度的一致性,需要对带钢的宽度进行检测,质检人员使用钢卷尺测量带钢宽度,这种检测方法不能很好的控制检测精度,达不到高端产品的质量要求,而且该检测方法检测速度慢、工作效率低,需要耗费大量人力资源。At present, the galvanizing line does not have an online detection of the width of the strip. Since the width of the strip affects the use of high-end products, in order to ensure the consistency of the width of the strip, it is necessary to detect the width of the strip. The quality inspector uses a steel tape to measure Strip width, this detection method cannot control the detection accuracy very well, and cannot meet the quality requirements of high-end products. Moreover, this detection method has slow detection speed, low work efficiency, and requires a lot of human resources.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种能够有效对带钢的宽度进行实时在线检测的带钢宽度在线检测装置。The technical problem to be solved by the utility model is to provide an on-line detection device for the width of the strip steel which can effectively detect the width of the strip steel on-line in real time.
本实用新型解决其技术问题所采用的技术方案是:镀锌线带钢宽度在线检测装置,包括设置在镀锌线上的张力辊和转向辊,其特征在于:在张力辊和转向辊之间带钢的两侧部沿带钢横向相对设置有光源检测器。The technical scheme adopted by the utility model to solve the technical problem is: the on-line detection device for the strip width of the galvanized line, which includes a tension roller and a steering roller arranged on the galvanizing line, and is characterized in that: between the tension roller and the steering roller Light source detectors are oppositely arranged on both sides of the steel strip along the transverse direction of the steel strip.
光源检测器由分别设置在带钢上、下面的光源发射器和光源接收器组成,光源发射器和光源接收器相对应并与带钢保持有间隙。The light source detector is composed of a light source transmitter and a light source receiver respectively arranged on and below the steel strip, the light source transmitter and the light source receiver correspond to each other and keep a gap with the steel strip.
所述光源检测器为AW630型光源检测器,两个光源检测器沿带钢横向的距离为700mm。The light source detector is an AW630 type light source detector, and the distance between the two light source detectors along the strip transverse direction is 700mm.
本实用新型的有益效果是:通过光源检测器检测出的带钢宽度,加上两个光源检测器之间的距离,可以计算出带钢的宽度,实现对镀锌线带钢的宽度进行实时在线检测。根据实时监控带钢的宽度数据,可以对带钢宽度的变化来调整全线的张力,以及对光整机的轧制力进行调整,使带钢宽度保持在允许的公差范围内。The beneficial effect of the utility model is that the strip width detected by the light source detector and the distance between the two light source detectors can be used to calculate the strip width, so as to realize the real-time monitoring of the strip width of the galvanizing line. online test. According to the real-time monitoring strip width data, the tension of the whole line can be adjusted according to the change of the strip width, and the rolling force of the skin pass mill can be adjusted to keep the strip width within the allowable tolerance range.
附图说明 Description of drawings
图1是本实用新型镀锌线带钢宽度在线检测装置的结构示意图。Fig. 1 is a structural schematic diagram of an on-line detection device for strip width of a galvanizing line of the present invention.
图中标记为:张力辊1、转向辊2、带钢3、光源发射器4、横向距离5和光源接收器6。Marked in the figure:
具体实施方式 Detailed ways
下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示,本实用新型的镀锌线带钢宽度在线检测装置包括设置在镀锌线上的张力辊1和转向辊2,在张力辊1和转向辊2之间带钢3的两侧部沿带钢3横向相对设置有光源检测器。带钢3的纵向是指带钢沿镀锌线流动的方向,带钢3的横向与带钢的纵向相垂直。本带钢在线检测装置安装在镀锌线中张力辊1和转向辊2之间,此处带钢3经过张力辊1和转向辊2被绷直,带钢3的抖动最小,对光源检测影响最小,光源检测器设置在带钢3的两侧部沿带钢3横向相对位置,即光源检测器能够检测到带钢3的两侧部的边缘,并且带钢3两侧的光源检测器沿带钢3的横向在同一直线上,这样就能够检测带钢3横向上的同一位置的宽度。光源检测器主要的作用是检测带钢3两侧边变化的范围,一般的光源检测器的有效检测长度小于带钢3的宽度,使用两个光源检测器分别设置在带钢3的两侧,用来检测带钢3的边部,带钢3的中间部分是一定的,只是边部会发生宽度变化,带钢中心的距离就不用检测,只需将两个光源检测器所检测的带钢3宽边部的宽度加上两个光源检测器的距离就能得到带钢3的宽度。两光源检测器之间的距离可以调整,以适应同检测宽度的需要。As shown in Figure 1, the utility model galvanizing line strip width on-line detection device includes a
光源检测器由分别设置在带钢3上、下面的光源发射器4和光源接收器6组成,光源发射器4和光源接收器6相对设置并与带钢保持有间隙。光源发射器4用于发出检测光源,光源接收器6用于接收检测光源,光源发射器4和光源接收器6相对设置,确保光源发射器4发出的检测光源能被光源接收器6接收,光源发射器4和光源接收器6与带钢保持有间隙,确保带钢3的顺利运行和光源检测器不被带钢3破坏。The light source detector is composed of a
所述光源检测器3为AW630型光源检测器,两个光源检测器沿带钢3横向的距离5为700mm。AW630型光源检测器的有效检测长度为450mm,将两光源检测器的距离设置为700mm,能检测的有效宽度为1600mm,有效的发挥了光源检测器的检测能力,能够适应镀锌线的所有规格的钢带3。The light source detector 3 is an AW630 type light source detector, and the distance 5 between the two light source detectors along the strip 3 is 700 mm. The effective detection length of the AW630 light source detector is 450mm, the distance between the two light source detectors is set to 700mm, and the effective width that can be detected is 1600mm, which effectively exerts the detection ability of the light source detector and can adapt to all specifications of the galvanizing line The steel belt 3.
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| CNU2007202016974U CN201166545Y (en) | 2007-12-19 | 2007-12-19 | Galvanized line strip width on-line detection device |
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| CNU2007202016974U CN201166545Y (en) | 2007-12-19 | 2007-12-19 | Galvanized line strip width on-line detection device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102278959A (en) * | 2009-09-25 | 2011-12-14 | 燕山大学 | Single air slot bandwidth detecting sensor |
| CN102506717A (en) * | 2011-10-26 | 2012-06-20 | 上海交通大学 | Three-line structured light machine vision width measurement method for hot rolled sheet belts |
| CN107367232A (en) * | 2016-05-12 | 2017-11-21 | 鞍钢股份有限公司 | Strip steel width detection method based on embedded processing system and gigabit Ethernet |
| CN108398088A (en) * | 2017-02-05 | 2018-08-14 | 鞍钢股份有限公司 | Vibration error correction method in strip steel width measurement |
| CN109759458A (en) * | 2018-12-25 | 2019-05-17 | 山东爱普电气设备有限公司 | A kind of wide system and method for rolled piece survey for manipulator of rolling mill |
-
2007
- 2007-12-19 CN CNU2007202016974U patent/CN201166545Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102278959A (en) * | 2009-09-25 | 2011-12-14 | 燕山大学 | Single air slot bandwidth detecting sensor |
| CN102278959B (en) * | 2009-09-25 | 2013-04-03 | 燕山大学 | Single air slot bandwidth detecting sensor |
| CN102506717A (en) * | 2011-10-26 | 2012-06-20 | 上海交通大学 | Three-line structured light machine vision width measurement method for hot rolled sheet belts |
| CN107367232A (en) * | 2016-05-12 | 2017-11-21 | 鞍钢股份有限公司 | Strip steel width detection method based on embedded processing system and gigabit Ethernet |
| CN108398088A (en) * | 2017-02-05 | 2018-08-14 | 鞍钢股份有限公司 | Vibration error correction method in strip steel width measurement |
| CN109759458A (en) * | 2018-12-25 | 2019-05-17 | 山东爱普电气设备有限公司 | A kind of wide system and method for rolled piece survey for manipulator of rolling mill |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 617067 science and Technology Department, Pangang village, Xiangyang Village, East District, Panzhihua, Sichuan Patentee after: Pangang Group Steel Vanadium & Titanium Co., Ltd. Address before: 617067 science and Technology Department, Pangang village, Xiangyang Village, East District, Panzhihua, Sichuan Patentee before: Panzhihua New Steel & Vanadium Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081217 Termination date: 20151219 |
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| EXPY | Termination of patent right or utility model |