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CN201158310Y - ATV Drive Converter - Google Patents

ATV Drive Converter Download PDF

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Publication number
CN201158310Y
CN201158310Y CNU2008200975764U CN200820097576U CN201158310Y CN 201158310 Y CN201158310 Y CN 201158310Y CN U2008200975764 U CNU2008200975764 U CN U2008200975764U CN 200820097576 U CN200820097576 U CN 200820097576U CN 201158310 Y CN201158310 Y CN 201158310Y
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driven gear
power
secondary driven
motor
output
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陈良钱
伯勇
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Lifan Technology Group Co Ltd
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Lifan Industry Group Co Ltd
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Abstract

The utility model relates to a driving converter of a beach buggy. The driving converter is characterized in that a box body is butted with a box cover to form a converter casing body, a motor is installed in the inner cavity of the converter casing body, the motor is connected with a changeover switch outside the converter casing body through a wire, a primary output worm is installed on the output shaft of the motor, and is meshed with a primary driven worm wheel, a secondary driving gear is sleeved on the axle of the primary driven worm wheel, and is meshed with a secondary driven gear, the secondary driven gear is sleeved at one end of the secondary driven gear shaft, the other end of the secondary driven gear shaft extends out of the box cover, and an output gear is sleeved at the extending part. The driving converter has the advantages of reasonable design, compact volume, simple and convenient operation, flexibility, reliability and good security, etc., the driving converter can ensure that the beach buggy selects two-wheel drive or four-wheel drive according to the actual situation, the conversion between the two-wheel drive and the four-wheel drive is very convenient and reliable, the operation is simple, and thereby the power and the passing ability of the beach buggy are greatly improved.

Description

沙滩车驱动转换器 ATV Drive Converter

技术领域 technical field

本实用新型涉及一种沙滩车,尤其涉及沙滩车驱动转换器。The utility model relates to a beach car, in particular to a drive converter for the beach car.

背景技术 Background technique

目前,市面上的沙滩车都是以后轮驱动带动前轮运动居多(前轮没有直接的动力)。沙滩车的两个前轮通过悬架机构安装在车架上,两个后轮套装在各自的后桥半轴上。沙滩车的动力由发动机提供,发动机输出轴的后端通过后传动机构与两根后桥半轴连接,这样发动机的动力通过后传动机构传递给后桥半轴,驱动后轮旋转,沙滩车整车向前或向后行驶。由于沙滩车只有后轮有驱动力,动力性不强,通过性较差,当沙滩车在爬很斜的坡时难以运行;当沙滩车在泥泞或翻浆路段行驶时,车轮容易陷入泥坑或因打滑而难以行进,进而出现熄火等问题。At present, most of the ATVs on the market are driven by the rear wheel drive to move the front wheels (the front wheels have no direct power). The two front wheels of the beach car are installed on the frame through the suspension mechanism, and the two rear wheels are set on the respective rear axle shafts. The power of the beach car is provided by the engine, and the rear end of the engine output shaft is connected to the two rear axle shafts through the rear transmission mechanism, so that the power of the engine is transmitted to the rear axle shaft through the rear transmission mechanism, driving the rear wheels to rotate, and the beach car is completely The car moves forward or backward. Because only the rear wheels of the beach car have driving force, the power is not strong, and the passability is poor. When the beach car is climbing a very inclined slope, it is difficult to run; Skidding makes it difficult to travel, and then problems such as stalling occur.

如何提高沙滩车的动力性和通过性是所有沙滩车生产厂家正努力钻研的难题,有的厂家设想将一种微型汽车两驱与四驱转换技术移植到沙滩车上,用桥系机构取代传统的前轮悬架机构,桥系机构的驱动箱与发动机之间通过一根传动轴连接,并且驱动箱中的输入主轴与输出主轴之间可通过滑套连接,滑套由拨叉连杆机构控制,在拨叉连杆机构的带动下,滑套在驱动箱输入主轴和输出主轴上滑移,使输入主轴与输出主轴之间具有接合和分离两种状态,以对应沙滩车的四轮驱动和两轮驱动。由于沙滩车的使用范围及自身结构特征与微型汽车存在较大差异,尤其是微型汽车控制两驱与四驱之间转换的拨叉连杆机构,因其体积庞大、操纵复杂、灵活性及可靠性差,难以在沙滩车上安装使用,使得以上设想只能停留在理论阶段。How to improve the power and passability of ATVs is a difficult problem that all ATV manufacturers are working hard on. Some manufacturers envisage transplanting a micro-car two-wheel drive and four-wheel drive conversion technology to ATVs, and replace the traditional ones with bridge mechanisms. The front wheel suspension mechanism, the drive box of the bridge mechanism and the engine are connected through a transmission shaft, and the input spindle and output spindle in the drive box can be connected through a sliding sleeve, and the sliding sleeve is controlled by the fork linkage mechanism. Control, driven by the shift fork linkage mechanism, the sliding sleeve slides on the input spindle and output spindle of the drive box, so that there are two states of engagement and separation between the input spindle and the output spindle, corresponding to the four-wheel drive of the ATV and two-wheel drive. Due to the large difference between the scope of use of ATVs and their own structural characteristics and miniature vehicles, especially the fork linkage mechanism that controls the conversion between two-wheel drive and four-wheel drive in miniature vehicles, due to its large size, complex operation, flexibility and reliability Poor performance, difficult to install and use on beach vehicles, so that the above assumptions can only stay in the theoretical stage.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于提供一种沙滩车驱动转换器,以使沙滩车的前轮采用桥系机构,在需要时可选择两轮驱动或四轮驱动。The technical problem to be solved by the utility model is to provide a driving converter of the beach car, so that the front wheel of the beach car adopts a bridge mechanism, and two-wheel drive or four-wheel drive can be selected when necessary.

本实用新型的技术方案如下:一种沙滩车驱动转换器,盒体和盒盖相对接,两者通过螺钉固定,形成转换器壳体,在所述转换器壳体的内腔中安装电机,该电机通过导线与转换器壳体外的转换开关连接,且电机的输出轴上安装有一级输出蜗杆,该一级输出蜗杆与一级从动蜗轮啮合,在一级从动蜗轮的轴上套装二级主动齿轮,二级主动齿轮与二级从动齿轮啮合,所述二级从动齿轮套装在二级从动齿轮轴的一端,该二级从动齿轮轴的另一端伸出盒盖外,且伸出部分套装有输出齿轮。The technical scheme of the utility model is as follows: a beach car drive converter, the box body and the box cover are connected, and the two are fixed by screws to form a converter housing, and a motor is installed in the inner cavity of the converter housing. The motor is connected to the transfer switch outside the converter housing through wires, and a first-stage output worm is installed on the output shaft of the motor. The secondary driving gear meshes with the secondary driven gear, the secondary driven gear is sleeved on one end of the secondary driven gear shaft, and the other end of the secondary driven gear shaft extends out of the box cover, And the protruding part is sleeved with an output gear.

本实用新型解决了微型汽车拨叉连杆机构因体积庞大、操纵复杂、灵活性及可靠性差而无法移植到沙滩车上的难题,使得沙滩车采用两轮驱动或四轮驱动成为可能。将沙滩车前轮的安装结构由传统的悬架机构改为桥系机构,桥系机构的驱动箱与发动机之间通过一根传动轴连接,并且驱动箱中的输入主轴与输出主轴之间可通过滑套连接,滑套通过滑动齿条机构与本实用新型中的输出齿轮连接。The utility model solves the problem that the fork link mechanism of the miniature car cannot be transplanted to the beach car due to its large volume, complicated operation, poor flexibility and reliability, and makes it possible for the beach car to adopt two-wheel drive or four-wheel drive. The installation structure of the front wheel of the ATV is changed from the traditional suspension mechanism to the bridge mechanism. The drive box of the bridge mechanism is connected to the engine through a transmission shaft, and the input spindle and output spindle in the drive box can be connected. Connected by a sliding sleeve, the sliding sleeve is connected with the output gear in the utility model through a sliding rack mechanism.

本实用新型体积小巧,可安装在前桥驱动箱上。本实用新型中电机的运转由按压转换开关的按钮控制,操作非常简便。转换开关可通过改变电机输入电流的正负极向来改变电机内部的磁场方向,使电机输出轴发生正向转动或反转。当电机运转时,电机输出轴带动一级输出蜗杆旋转,一级输出蜗杆带动一级从动蜗轮以及与之同轴的二级主动齿轮转动,二级主动齿轮再带动二级从动齿轮旋转,使与二级从动齿轮同轴的输出齿轮发生转动,输出齿轮通过滑动齿条机构带动滑套在驱动箱输入主轴和输出主轴上灵活移动。由于电机的输出轴可正、反两向旋转,输出齿轮的转向也有两个方向,因此可控制滑套在驱动箱输入主轴和输出主轴上前后滑移,使驱动箱输入主轴与输出主轴之间具有接合和分离两种状态。当驱动箱输入主轴和输出主轴处于接合时,发动机的动力可传递到前桥,使前轮也有驱动力,此时沙滩车采用四轮驱动,大大增强了沙滩车的动力性,有效提高了沙滩车的通过性,使沙滩车在坡度较大及泥泞、翻浆路段上均能顺利行驶;当驱动箱输入主轴和输出主轴处于分离时,此时只有后轮有驱动力,沙滩车采用两轮驱动,适宜于在路面状况较好的道路上行驶。The utility model is small in size and can be installed on the drive box of the front axle. The operation of the motor in the utility model is controlled by pressing the button of the changeover switch, and the operation is very simple and convenient. The transfer switch can change the direction of the magnetic field inside the motor by changing the positive and negative polarity of the motor input current, so that the motor output shaft can rotate forward or reverse. When the motor is running, the motor output shaft drives the primary output worm to rotate, the primary output worm drives the primary driven worm gear and the secondary driving gear coaxial with it to rotate, and the secondary driving gear drives the secondary driven gear to rotate. The output gear coaxial with the secondary driven gear is rotated, and the output gear drives the sliding sleeve to move flexibly on the input main shaft and the output main shaft of the drive box through the sliding rack mechanism. Since the output shaft of the motor can rotate forward and reverse, and the steering of the output gear also has two directions, the sliding sleeve can be controlled to slide back and forth on the input spindle and output spindle of the drive box, so that the gap between the input spindle and the output spindle of the drive box can be controlled. It has two states of engagement and disengagement. When the input shaft and output shaft of the drive box are engaged, the power of the engine can be transmitted to the front axle, so that the front wheels also have driving force. At this time, the ATV adopts four-wheel drive, which greatly enhances the power of the ATV and effectively improves the performance of the ATV. The passability of the car enables the ATV to run smoothly on the slopes, muddy and muddy roads; when the input spindle and output spindle of the drive box are separated, only the rear wheels have driving force at this time, and the ATV adopts two-wheel drive. , suitable for driving on roads with good road conditions.

在上述二级从动齿轮朝向盒体的盘面上装有电刷,该电刷具有三个相互平行的支脚,与电刷支脚相配合的三块断电限位铜片固定在盒体内,三块断电限位铜片均为圆弧形,它们的圆心在同一点上,其中第二断电限位铜片位于第一断电限位铜片与第三断电限位铜片之间,第一断电限位铜片的弧长最大,第三断电限位铜片的弧长最小,所述第一断电限位铜片的一端与第二断电限位铜片的相应端对齐,第一断电限位铜片的另一端不超出第三断电限位铜片的相应端;所述第一断电限位铜片通过第一导电片与电机的一个电极插片连接,电机的另一个电极插片通过第四导电片及导线与转换开关连接,所述第二、第三断电限位铜片分别通过第二导电片、第三导电片及相应的导线也与转换开关连接。A brush is installed on the disk surface of the above-mentioned secondary driven gear facing the box body. The brush has three parallel feet, and three power-off limit copper sheets matched with the brush feet are fixed in the box body. The power-off limit copper sheets are arc-shaped, and their centers are at the same point, wherein the second power-off limit copper sheet is located between the first power-off limit copper sheet and the third power-off limit copper sheet, The arc length of the first power-off limit copper sheet is the largest, and the arc length of the third power-off limit copper sheet is the smallest. One end of the first power-off limit copper sheet is connected to the corresponding end of the second power-off limit copper sheet. Alignment, the other end of the first power-off limit copper piece does not exceed the corresponding end of the third power-off limit copper piece; the first power-off limit copper piece is connected to an electrode insert of the motor through the first conductive piece The other electrode insert of the motor is connected to the transfer switch through the fourth conductive sheet and the wire, and the second and third power-off limit copper sheets are also connected to the switch through the second conductive sheet, the third conductive sheet and the corresponding wire respectively. Transfer switch connection.

转换开关为通用的按压式开关,当按下转换开关的按钮时,第四导电片带正电,第二导电片带负电,电机的两个电极通过第四导电片、转换开关、第二导电片、第二断电限位铜片、电刷、第一导电片和相应的导线形成回路,电极向电机输出直流电,使电机输出轴发生正转(此时第三导电片和第三断电限位铜片不起作用),二级从动齿轮和输出齿轮正向旋转,电刷上的三个支脚在三块断电限位铜片上滑移。当二级从动齿轮和输出齿轮旋转一周后(旋转的周数可通过改变齿轮的大小及断电限位铜片的弧长来自由设定),电刷上的第二支脚与第二断电限位铜片脱离,电机因控制电路断开而停止运转。The changeover switch is a universal push-type switch. When the button of the changeover switch is pressed, the fourth conductive sheet is positively charged, and the second conductive sheet is negatively charged. The two electrodes of the motor pass through the fourth conductive sheet, the changeover switch, the second conductive sheet sheet, second power-off limit copper sheet, brush, first conductive sheet and corresponding wires form a loop, and the electrodes output direct current to the motor to make the output shaft of the motor rotate forward (at this time, the third conductive sheet and the third power-off Limiting copper sheet does not work), the secondary driven gear and output gear rotate forward, and the three legs on the brush slip on the three power-off limiting copper sheets. When the secondary driven gear and the output gear rotate one revolution (the number of revolutions can be set freely by changing the size of the gear and the arc length of the power-off limit copper sheet), the second leg on the brush and the second breaker The electric limit copper piece is detached, and the motor stops running due to the disconnection of the control circuit.

再次按下转换开关的按钮,第四导电片带负电,第三导电片带正电,电机的两个电极通过第四导电片、转换开关、第三导电片、第三断电限位铜片、电刷、第一导电片和相应的导线形成回路,电极向电机输出反向直流电,使电机输出轴发生反转(此时第二导电片和第二断电限位铜片不起作用),二级从动齿轮和输出齿轮反向旋转,电刷上的三个支脚在三块断电限位铜片上滑移。当二级从动齿轮和输出齿轮旋转一周后,电刷上的第三支脚与第三断电限位铜片脱离,电机因控制电路断开而停止运转。Press the button of the transfer switch again, the fourth conductive sheet is negatively charged, the third conductive sheet is positively charged, and the two electrodes of the motor pass through the fourth conductive sheet, the transfer switch, the third conductive sheet, and the third power-off limit copper sheet , the brush, the first conductive sheet and the corresponding wires form a loop, and the electrodes output reverse direct current to the motor, so that the output shaft of the motor reverses (at this time, the second conductive sheet and the second power-off limit copper sheet do not work) , the secondary driven gear and the output gear rotate in reverse, and the three legs on the brush slide on the three power-off limit copper sheets. After the second-stage driven gear and the output gear have rotated one circle, the third leg on the brush is separated from the third power-off limit copper sheet, and the motor stops running because the control circuit is disconnected.

由于前桥驱动箱输入主轴与输出主轴之间接合与分离由输出齿轮控制,在断电限位铜片的作用下,输出齿轮正转或反向转动一周便停止,使驱动箱输入主轴与输出主轴之间刚好接合或分离,这样控制可靠,安全性好。Since the engagement and separation between the input spindle and the output spindle of the front axle drive box are controlled by the output gear, under the action of the power-off limit copper plate, the output gear will stop after one rotation forward or reverse, so that the drive box input spindle and output The main shafts are just engaged or separated, so that the control is reliable and the safety is good.

在上述二级从动齿轮上安装缓冲片,该缓冲片上设有朝向输出齿轮的挂耳,所述二级从动齿轮轴的中部固定弹簧支撑片,该弹簧支撑片上设有朝向二级从动齿轮的支耳,在所述缓冲片与弹簧支撑片之间设置弹簧固定座,弹簧固定座活套在二级从动齿轮轴上,该弹簧固定座的外端由弹簧支撑片上的支耳周向限位,在所述弹簧固定座上套装蜗卷弹簧,该蜗卷弹簧的内端与弹簧固定座相固定,蜗卷弹簧的外端挂接在所述缓冲片的挂耳上。A buffer sheet is installed on the above-mentioned secondary driven gear, and the buffer sheet is provided with a hanging lug facing the output gear. For the lug of the gear, a spring fixing seat is arranged between the buffer piece and the spring support piece, and the spring fixing seat is looped on the secondary driven gear shaft. To limit, the scroll spring is set on the spring holder, the inner end of the scroll spring is fixed with the spring holder, and the outer end of the scroll spring is hooked on the lug of the buffer plate.

蜗卷弹簧起缓冲减速的作用,当驱动箱输入主轴和输出主轴的花键暂时未同步的情况下,电机运转时,输出齿轮由于卡滞而无法旋转,此时弹簧固定座由弹簧支撑片挡住不能转动,缓冲片随二级从动齿轮旋转,把蜗卷弹簧由外向内慢慢卷紧,将电机传出的转力凝聚在弹簧上;当驱动箱输入主轴和输出主轴的花键同步时,蜗卷弹簧自动伸张,把转力传递给输出齿轮,从而达到转换的效果。The volute spring plays the role of buffering and deceleration. When the splines of the input spindle and output spindle of the drive box are not synchronized temporarily, when the motor is running, the output gear cannot rotate due to stagnation. At this time, the spring fixing seat is blocked by the spring support piece. It cannot rotate, the buffer plate rotates with the secondary driven gear, and slowly winds the volute spring from the outside to the inside, and condenses the torque transmitted by the motor on the spring; when the splines of the input spindle and output spindle of the drive box are synchronized , The volute spring automatically stretches, and the torque is transmitted to the output gear, so as to achieve the effect of conversion.

上述二级从动齿轮通过衬套套装在二级从动齿轮轴上,所述缓冲片套装在衬套上,且衬套与二级从动齿轮及缓冲片之间通过铆接固定,三者连接牢靠,同步性好。The above-mentioned secondary driven gear is fitted on the shaft of the secondary driven gear through a bushing, the buffer sheet is fitted on the bushing, and the bushing, the secondary driven gear and the buffer sheet are fixed by riveting, and the three are connected Reliable and good synchronization.

在上述缓冲片上设有两个通过弯折而成的卡扣,该卡扣的弯折方向与挂耳相反,各卡扣卡入二级从动齿轮上对应的通孔中。缓冲片通过卡扣与二级从动齿轮卡接配合,能有效防止两者之间发生相对转动。Two buckles formed by bending are arranged on the above-mentioned buffer sheet, and the bending direction of the buckles is opposite to that of the hanging lug, and each buckle is snapped into a corresponding through hole on the secondary driven gear. The buffer sheet is engaged with the secondary driven gear through a buckle, which can effectively prevent the relative rotation between the two.

为了防止弹簧支撑片相对于二级从动齿轮轴转动,以保障蜗卷弹簧的缓冲减速效果,上述弹簧支撑片通过方孔套装在二级从动齿轮轴上,弹簧支撑片与二级从动齿轮轴之间通过铆接固定。In order to prevent the spring support piece from rotating relative to the secondary driven gear shaft and ensure the buffering and deceleration effect of the scroll spring, the above-mentioned spring support piece is set on the secondary driven gear shaft through a square hole, and the spring support piece is connected to the secondary driven gear shaft. The gear shafts are fixed by riveting.

有益效果:本实用新型具有设计合理、体积小巧、操作简便、灵活可靠、安全性好等特点,它能够使得沙滩车根据实际情况选用两轮驱动或四轮驱动成为现实,并且两轮驱动与四轮驱动之间切换非常方便、可靠,从而大大提高了沙滩车的动力力及通过性。Beneficial effects: the utility model has the characteristics of reasonable design, small size, easy operation, flexibility and reliability, and good safety. It is very convenient and reliable to switch between wheel drives, thus greatly improving the power and passability of the ATV.

附图说明 Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为图1的侧视图。FIG. 2 is a side view of FIG. 1 .

图3为本实用新型中电机和断电限位铜片的安装示意图。Fig. 3 is a schematic diagram of the installation of the motor and the power-off limit copper sheet in the utility model.

图4为本实用新型的电路原理图。Fig. 4 is the schematic circuit diagram of the utility model.

图5为本实用新型的传动示意图。Fig. 5 is a transmission schematic diagram of the utility model.

图6为图5的左视图。Fig. 6 is a left side view of Fig. 5 .

图7为本实用新型中电刷、二级从动齿轮和缓冲片的安装示意图。Fig. 7 is a schematic diagram of the installation of the electric brush, the secondary driven gear and the buffer plate in the utility model.

图8为图7的后视图。FIG. 8 is a rear view of FIG. 7 .

图9为弹簧支撑片的结构示意图。Fig. 9 is a schematic structural view of the spring support piece.

图10为蜗卷弹簧与弹簧固定座的连接示意图。Fig. 10 is a schematic diagram of the connection between the scroll spring and the spring holder.

图11为蜗卷弹簧起作用时的示意图。Figure 11 is a schematic diagram of the scroll spring in action.

图12为本实用新型的使用状态参考图。Fig. 12 is a reference diagram of the use state of the utility model.

图13为图12的局部放大图。FIG. 13 is a partially enlarged view of FIG. 12 .

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

如图1、图2、图3、图5、图6、图7和图8所示,在盒体1及盒盖2的敞口端外缘设有形状相同、数目相等的支耳,盒体1和盒盖2的敞口端相对接,两者相对应的支耳通过螺钉连接,使盒体1和盒盖2固定在一起,形成转换器壳体。电机3位于转换器壳体内腔的一端,并通过定位片固定在盒体1的内底壁。在电机3的输出轴上安装有与之同轴线的一级输出蜗杆5,该一级输出蜗杆5与一级从动蜗轮6啮合,一级从动蜗轮6的轴与一级输出蜗杆5在空间上垂直,且一级从动蜗轮6的轴上套装二级主动齿轮7,二级主动齿轮7的一端嵌入一级从动蜗轮6中央开设的凹槽中,二级主动齿轮7的另一端与二级从动齿轮8啮合。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the outer edge of the open end of the box body 1 and the box cover 2 is provided with the same shape and equal number of lugs. The open ends of the body 1 and the box cover 2 are butted, and the corresponding lugs of the two are connected by screws, so that the box body 1 and the box cover 2 are fixed together to form a converter housing. The motor 3 is located at one end of the inner cavity of the converter housing, and is fixed on the inner bottom wall of the box body 1 through a positioning piece. On the output shaft of the motor 3, a first-stage output worm 5 coaxial with it is installed. It is vertical in space, and the shaft of the primary driven worm gear 6 is equipped with a secondary driving gear 7, and one end of the secondary driving gear 7 is embedded in the groove provided at the center of the primary driven worm gear 6, and the other end of the secondary driving gear 7 One end meshes with the secondary driven gear 8.

二级从动齿轮8通过衬套23套装在二级从动齿轮轴9的一端上,二级从动齿轮轴9的另一端伸出盒盖2外,且伸出部分套装有输出齿轮10。所述衬套23上套装缓冲片19,该缓冲片19和输出齿轮10位于二级从动齿轮8的同一侧,二级从动齿轮8、衬套23和缓冲片19三者之间通过铆接固定,三者连接牢靠,同步性好。在缓冲片19上设有朝向输出齿轮10弯折的挂耳19a、以及朝向二级从动齿轮8弯折的两个卡扣19b,两个卡扣19b和挂耳19a呈等腰三角形分布,各卡扣19b卡入二级从动齿轮8上对应的通孔中。缓冲片19通过卡扣19b与二级从动齿轮8卡接配合,能有效防止两者之间发生相对转动。The secondary driven gear 8 is sleeved on one end of the secondary driven gear shaft 9 through a bushing 23, and the other end of the secondary driven gear shaft 9 stretches out of the box cover 2, and the output gear 10 is sleeved on the protruding part. The buffer sheet 19 is set on the bush 23, and the buffer sheet 19 and the output gear 10 are located on the same side of the secondary driven gear 8, and the secondary driven gear 8, the bushing 23 and the buffer sheet 19 are riveted Fixed, the connection between the three is firm, and the synchronization is good. The buffer piece 19 is provided with a hanging lug 19a bent towards the output gear 10 and two buckles 19b bent towards the secondary driven gear 8. The two buckles 19b and the hanging lug 19a are distributed in an isosceles triangle. Each buckle 19b snaps into the corresponding through hole on the secondary driven gear 8 . The buffer piece 19 is engaged with the secondary driven gear 8 through the buckle 19b, which can effectively prevent the relative rotation between the two.

从图5、图6、图7、图8、图9、图10和图11所示,弹簧支撑片20的安装孔20b为方孔,弹簧支撑片20通过该方孔套装在二级从动齿轮轴9的中部,弹簧支撑片20与二级从动齿轮轴9之间通过铆接固定。在弹簧支撑片20上设有朝向二级从动齿轮8弯折的支耳20a,支耳20a位于缓冲片挂耳19a的内侧。在缓冲片19与弹簧支撑片20之间设置弹簧固定座21,该弹簧固定座21活套在二级从动齿轮轴9上,弹簧固定座21的外端由弹簧支撑片20上的支耳20a周向限位。在所述弹簧固定座21上套装蜗卷弹簧22,该蜗卷弹簧22的内端与弹簧固定座21卡接固定,蜗卷弹簧22的外端挂接在所述缓冲片挂耳19a上。As shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Fig. 10 and Fig. 11, the installation hole 20b of the spring supporting piece 20 is a square hole, and the spring supporting piece 20 is set on the secondary driven side through the square hole. The middle part of the gear shaft 9 is fixed by riveting between the spring support piece 20 and the secondary driven gear shaft 9 . A lug 20a bent toward the secondary driven gear 8 is provided on the spring support piece 20, and the lug 20a is located inside the lug 19a of the buffer piece. A spring holder 21 is set between the buffer piece 19 and the spring support piece 20, and the spring holder 21 is looped on the secondary driven gear shaft 9. 20a circumferential limit. A scroll spring 22 is set on the spring fixing seat 21 , the inner end of the scroll spring 22 is clamped and fixed with the spring fixing seat 21 , and the outer end of the scroll spring 22 is hooked on the buffer lug 19a.

从图1、图3、图4所示,在二级从动齿轮8朝向盒体1的盘面上装有电刷14,该电刷14具有三个相互平行的支脚14a、14b、14c。与电刷支脚14a、14b、14c相配合的三块断电限位铜片11、12、13固定在盒体1的内底壁,三块断电限位铜片11、12、13均为圆弧形,位于不同的圆周上,它们的圆心在同一点上,其中第二断电限位铜片12位于第一断电限位铜片11与第三断电限位铜片13之间,第一断电限位铜片11的弧长最大,第三断电限位铜片13的弧长最小,所述第一断电限位铜片11的一端与第二断电限位铜片12的相应端对齐,第一断电限位铜片11的另一端不超出第三断电限位铜片13的相应端。所述第一断电限位铜片11通过第一导电片15与电机3的一个电极插片3a连接,电机3的另一个电极插片3b通过第四导电片18及导线与转换开关4的相应接线柱连接,转换开关4位于转换器壳体的外面。第二断电限位铜片12通过第二导电片16及导线与转换开关4的相应接线柱连接,第三断电限位铜片13通过第三导电片17及导线也与转换开关4的相应接线柱连接。转换开关4与电机3之间的连接导线接入摩托车主线缆,由蓄电池25供电。As shown in Fig. 1, Fig. 3 and Fig. 4, a brush 14 is installed on the disc surface of the secondary driven gear 8 towards the box body 1, and the brush 14 has three mutually parallel legs 14a, 14b, 14c. Three power-off limit copper sheets 11, 12, 13 matched with the brush legs 14a, 14b, 14c are fixed on the inner bottom wall of the box body 1, and the three power-off limit copper sheets 11, 12, 13 are all Arc-shaped, located on different circumferences, their centers are at the same point, wherein the second power-off limiting copper piece 12 is located between the first power-off limiting copper piece 11 and the third power-off limiting copper piece 13 , the arc length of the first power-off limiting copper sheet 11 is the largest, and the arc length of the third power-off limiting copper sheet 13 is the smallest. One end of the first power-off limiting copper sheet 11 is connected to the second power-off limiting copper sheet The corresponding ends of the pieces 12 are aligned, and the other end of the first power-off limiting copper piece 11 does not exceed the corresponding end of the third power-off limiting copper piece 13 . The first power-off limit copper sheet 11 is connected to an electrode insert 3a of the motor 3 through the first conductive sheet 15, and the other electrode insert 3b of the motor 3 is connected to the switch 4 through the fourth conductive sheet 18 and the wire. The corresponding terminal is connected, and the transfer switch 4 is located outside the converter housing. The second power-off limit copper sheet 12 is connected with the corresponding terminal of the transfer switch 4 by the second conductive sheet 16 and the lead, and the third power-off limit copper sheet 13 is also connected with the transfer switch 4 by the third conductive sheet 17 and the lead. Corresponding terminal connection. The connecting wire between the transfer switch 4 and the motor 3 is connected to the main cable of the motorcycle, powered by the storage battery 25 .

如图12、图13所示,沙滩车前轮的安装结构由传统的悬架机构改为桥系机构,桥系机构的驱动箱26与发动机27之间通过一根传动轴28连接,本实用新型可安装在前桥驱动箱26上,本实用新型中的输出齿轮10通过滑动齿条机构24与驱动箱26内的滑套29连接,滑套29可在驱动箱输入主轴30和输出主轴31上滑移。As shown in Figure 12 and Figure 13, the installation structure of the front wheel of the ATV is changed from a traditional suspension mechanism to a bridge mechanism, and the driving box 26 of the bridge mechanism is connected to the engine 27 through a transmission shaft 28. The new model can be installed on the front axle drive box 26. The output gear 10 in the utility model is connected with the sliding sleeve 29 in the drive box 26 through the sliding rack mechanism 24. The sliding sleeve 29 can be connected to the drive box input spindle 30 and the output spindle 31. Slip on.

本实用新型中电机3的运转由按压转换开关4的按钮控制,转换开关4可通过改变电机3输入电流的正负极向来改变电机内部的磁场方向,使电机3输出轴发生正向转动或反转。当电机3运转时,电机输出轴带动一级输出蜗杆5旋转,一级输出蜗杆5带动一级从动蜗轮6以及与之同轴的二级主动齿轮7转动,二级主动齿轮7再带动二级从动齿轮8旋转,使与二级从动齿轮8同轴的输出齿轮10发生转动,输出齿轮10通过滑动齿条机构24带动滑套29在驱动箱输入主轴30和输出主轴31上滑动。由于电机的输出轴可正、反两向旋转,输出齿轮的转向也有两个方向,因此可控制滑套29在驱动箱输入主轴30和输出主轴31上前后滑移,使驱动箱输入主轴30与输出主轴31之间具有接合和分离两种状态。当驱动箱输入主轴30和输出主轴31处于接合时,发动机的动力可传递到前桥,使前轮也有驱动力,此时沙滩车采用四轮驱动,大大增强了沙滩车的动力性,有效提高了沙滩车的通过性,使沙滩车在坡度较大及泥泞、翻浆路段上均能顺利行驶;当驱动箱输入主轴30和输出主轴31处于分离时,此时只有后轮有驱动力,沙滩车采用两轮驱动,适宜于在路面状况较好的道路上行驶。In the utility model, the operation of the motor 3 is controlled by pressing the button of the transfer switch 4, and the transfer switch 4 can change the direction of the magnetic field inside the motor by changing the positive and negative polarity of the input current of the motor 3, so that the output shaft of the motor 3 rotates forward or reversely. change. When the motor 3 is in operation, the motor output shaft drives the primary output worm 5 to rotate, the primary output worm 5 drives the primary driven worm gear 6 and the secondary driving gear 7 coaxial with it to rotate, and the secondary driving gear 7 drives the secondary The first stage driven gear 8 rotates so that the output gear 10 coaxial with the second stage driven gear 8 rotates, and the output gear 10 drives the sliding sleeve 29 to slide on the input main shaft 30 and the output main shaft 31 of the driving box through the sliding rack mechanism 24 . Because the output shaft of the motor can rotate forward and backward, the steering of the output gear also has two directions, so the sliding sleeve 29 can be controlled to slide back and forth on the drive box input main shaft 30 and the output main shaft 31, so that the drive box input main shaft 30 and the output main shaft 31 There are two states of engagement and disengagement between the output spindles 31 . When the drive box input main shaft 30 and output main shaft 31 are in engagement, the power of the engine can be transmitted to the front axle, so that the front wheels also have driving force. At this time, the beach car adopts four-wheel drive, which greatly enhances the power of the beach car and effectively improves the driving force of the beach car. It improves the passability of the ATV, so that the ATV can run smoothly on the slopes, muddy, and muddy road sections; when the input spindle 30 and the output spindle 31 of the drive box are separated, only the rear wheels have driving force at this time, and the ATV can drive smoothly. With two-wheel drive, it is suitable for driving on roads with good road conditions.

转换开关4为通用的按压式开关,转换开关4控制电机3输出轴正向转动或反转是这样实现的:当按下转换开关4的按钮时,第四导电片18带正电,第二导电片16带负电,电机3的两个电极3a、3b通过第四导电片18、转换开关3、第二导电片16、第二断电限位铜片12、电刷14、第一导电片15和相应的导线形成回路(见图4),电极3a、3b向电机输出直流电,使电机输出轴发生正转(此时第三导电片17和第三断电限位铜片13不起作用),二级从动齿轮8和输出齿轮10正向旋转,电刷上的三个支脚14a、14b、14c随二级从动齿轮8做圆周运动(如图4中逆时针旋转),三个支脚14a、14b、14c在三块断电限位铜片11、12、13上滑移。当二级从动齿轮8和输出齿轮10旋转一周后,电刷上的第二支脚14b与第二断电限位铜片12脱离,电机3的控制电路发生断路,电机3停止运转,驱动箱输入主轴30和输出主轴31正好接合到位。The transfer switch 4 is a general push-type switch, and the transfer switch 4 controls the forward rotation or reverse rotation of the motor 3 output shaft. The conductive sheet 16 is negatively charged, and the two electrodes 3a and 3b of the motor 3 pass through the fourth conductive sheet 18, the transfer switch 3, the second conductive sheet 16, the second power-off limit copper sheet 12, the brush 14, the first conductive sheet 15 and the corresponding wires form a loop (see Figure 4), and the electrodes 3a, 3b output direct current to the motor to make the motor output shaft rotate forward (the third conductive sheet 17 and the third power-off limit copper sheet 13 do not work at this time ), the secondary driven gear 8 and the output gear 10 rotate in the forward direction, and the three legs 14a, 14b, 14c on the brush make circular motions with the secondary driven gear 8 (rotate counterclockwise as shown in Figure 4), and the three The legs 14a, 14b, 14c slide on the three power-off limiting copper sheets 11, 12, 13. After the secondary driven gear 8 and the output gear 10 have rotated one circle, the second leg 14b on the brush is separated from the second power-off limit copper sheet 12, the control circuit of the motor 3 is disconnected, the motor 3 stops running, and the drive box The input spindle 30 and output spindle 31 snap into place.

再次按下转换开关4的按钮,第四导电片18带负电,第三导电片17带正电,电机的两个电极3a、3b通过第四导电片18、转换开关4、第三导电片17、第三断电限位铜片13、电刷14、第一导电片15和相应的导线形成回路(见图4),电极3a、3b向电机输出反向直流电,使电机输出轴发生反转(此时第二导电片16和第二断电限位铜片12不起作用),二级从动齿轮8和输出齿轮10反向旋转,电刷上的三个支脚14a、14b、14c在三块断电限位铜片11、12、13上做如图4所示的顺时针滑移。当二级从动齿轮8和输出齿轮10旋转一周后,电刷上的第三支脚14c与第三断电限位铜片13脱离,电机3的控制电路发生断路,电机3停止运转,驱动箱输入主轴30和输出主轴31正好完全分离。Press the button of the transfer switch 4 again, the fourth conductive sheet 18 is negatively charged, the third conductive sheet 17 is positively charged, and the two electrodes 3a, 3b of the motor pass through the fourth conductive sheet 18, the transfer switch 4, and the third conductive sheet 17 , the third power-off limit copper sheet 13, the electric brush 14, the first conductive sheet 15 and the corresponding wires form a loop (see Figure 4), and the electrodes 3a, 3b output reverse direct current to the motor, so that the output shaft of the motor is reversed (At this time, the second conductive sheet 16 and the second power-off limiting copper sheet 12 do not work), the secondary driven gear 8 and the output gear 10 rotate in reverse, and the three legs 14a, 14b, 14c on the brush are Three pieces of power-off limiting copper sheets 11, 12, 13 slide clockwise as shown in Figure 4. After the secondary driven gear 8 and the output gear 10 have rotated one circle, the third leg 14c on the brush is separated from the third power-off limit copper sheet 13, the control circuit of the motor 3 is disconnected, the motor 3 stops running, and the drive box The input spindle 30 and output spindle 31 are just completely separated.

当按下转换开关4的按钮,使沙滩车从两驱转换成四驱时,在正常情况下,二级从动齿轮8、缓冲片19、弹簧固定座21、蜗卷弹簧22、弹簧支撑片20和输出齿轮10随二级从动齿轮轴9一起同步旋转(图11显示为逆时针),输出齿轮10通过滑动齿条机构24带动滑套29从驱动箱输入主轴30向输出主轴31滑动,使驱动箱输入主轴30和输出主轴31接合在一起;但是按下转换开关4的按钮,驱动箱输入主轴30和输出主轴31的花键暂时未同步的情况下,输出齿轮10由于卡滞而无法旋转,此时蜗卷弹簧22开始起缓冲减速的作用,弹簧固定座21由弹簧支撑片20挡住不能转动,缓冲片19随二级从动齿轮8逆时针旋转(见图11),把蜗卷弹簧22由外向内慢慢卷紧,将电机3传出的转力凝聚在弹簧22上,当驱动箱输入主轴30和输出主轴31的花键同步时,蜗卷弹簧22自动伸张,把转力传递给输出齿轮10,使输出齿轮10通过滑动齿条机构24带动滑套29移动,从而达到转换的效果。When the button of the changeover switch 4 is pressed to convert the ATV from two-wheel drive to four-wheel drive, under normal circumstances, the secondary driven gear 8, buffer plate 19, spring holder 21, scroll spring 22, spring support plate 20 and the output gear 10 rotate synchronously with the secondary driven gear shaft 9 (shown as counterclockwise in FIG. 11 ), the output gear 10 drives the sliding sleeve 29 to slide from the drive box input spindle 30 to the output spindle 31 through the sliding rack mechanism 24, The drive box input spindle 30 and the output spindle 31 are joined together; but when the button of the changeover switch 4 is pressed, the splines of the drive box input spindle 30 and the output spindle 31 are not synchronized temporarily, and the output gear 10 cannot Rotate, at this time the volute spring 22 starts to play the role of buffering and deceleration, the spring holder 21 is blocked by the spring support plate 20 and cannot rotate, the buffer plate 19 rotates counterclockwise with the secondary driven gear 8 (see Figure 11), and the volute The spring 22 is slowly wound up from the outside to the inside, and the torque transmitted by the motor 3 is condensed on the spring 22. When the splines of the input spindle 30 and the output spindle 31 of the drive box are synchronized, the scroll spring 22 is automatically stretched, and the torque Transmission to the output gear 10, so that the output gear 10 drives the sliding sleeve 29 to move through the sliding rack mechanism 24, so as to achieve the conversion effect.

Claims (6)

1、一种沙滩车驱动转换器,其特征在于:盒体(1)和盒盖(2)相对接,两者通过螺钉固定,形成转换器壳体,在所述转换器壳体的内腔中安装电机(3),该电机(3)通过导线与转换器壳体外的转换开关(4)连接,且电机(3)的输出轴上安装有一级输出蜗杆(5),该一级输出蜗杆(5)与一级从动蜗轮(6)啮合,在一级从动蜗轮(6)的轴上套装二级主动齿轮(7),二级主动齿轮(7)与二级从动齿轮(8)啮合,所述二级从动齿轮(8)套装在二级从动齿轮轴(9)的一端,该二级从动齿轮轴(9)的另一端伸出盒盖(2)外,且伸出部分套装有输出齿轮(10)。1. A beach car drive converter, characterized in that: the box body (1) and the box cover (2) are connected, and the two are fixed by screws to form a converter housing, and the inner cavity of the converter housing A motor (3) is installed in the middle, the motor (3) is connected with the transfer switch (4) outside the converter housing through a wire, and the output shaft of the motor (3) is equipped with a first-stage output worm (5), and the first-stage output worm (5) Mesh with the primary driven worm gear (6), set the secondary driving gear (7) on the shaft of the primary driven worm gear (6), the secondary driving gear (7) and the secondary driven gear (8 ) meshing, the secondary driven gear (8) is sleeved on one end of the secondary driven gear shaft (9), and the other end of the secondary driven gear shaft (9) stretches out of the box cover (2), and The protruding part is sleeved with an output gear (10). 2、根据权利要求1所述的沙滩车驱动转换器,其特征在于:在所述二级从动齿轮(8)朝向盒体(1)的盘面上装有电刷(14),该电刷(14)具有三个相互平行的支脚(14a、14b、14c),与电刷支脚(14a、14b、14c)相配合的三块断电限位铜片(11、12、13)固定在盒体(1)内,三块断电限位铜片(11、12、13)均为圆弧形,它们的圆心在同一点上,其中第二断电限位铜片(12)位于第一断电限位铜片(11)与第三断电限位铜片(13)之间,第一断电限位铜片(11)的弧长最大,第三断电限位铜片(13)的弧长最小,所述第一断电限位铜片(11)的一端与第二断电限位铜片(12)的相应端对齐,第一断电限位铜片(11)的另一端不超出第三断电限位铜片(13)的相应端;所述第一断电限位铜片(11)通过第一导电片(15)与电机(3)的一个电极插片(3a)连接,电机(3)的另一个电极插片(3b)通过第四导电片(18)及导线与转换开关(4)连接,所述第二、第三断电限位铜片(12、13)分别通过第二导电片(16)、第三导电片(17)及相应的导线也与转换开关(4)连接。2. The ATV drive converter according to claim 1, characterized in that: a brush (14) is installed on the disk surface of the secondary driven gear (8) facing the box body (1), and the brush ( 14) There are three parallel feet (14a, 14b, 14c), and three power-off limit copper sheets (11, 12, 13) matched with the brush feet (14a, 14b, 14c) are fixed on the box body In (1), the three power-off limit copper sheets (11, 12, 13) are arc-shaped, and their centers are at the same point, wherein the second power-off limit copper sheet (12) is located at the first break Between the electric limit copper sheet (11) and the third power-off limit copper sheet (13), the arc length of the first power-off limit copper sheet (11) is the largest, and the third power-off limit copper sheet (13) The arc length is the smallest, one end of the first power-off limiting copper sheet (11) is aligned with the corresponding end of the second power-off limiting copper sheet (12), and the other end of the first power-off limiting copper sheet (11) One end does not exceed the corresponding end of the third power-off limit copper sheet (13); said first power-off limit copper sheet (11) passes through the first conductive sheet (15) and an electrode insert ( 3a) connection, another electrode insert (3b) of the motor (3) is connected with the transfer switch (4) through the fourth conductive sheet (18) and the wire, and the second and third power-off limit copper sheets (12 , 13) are also connected with changeover switch (4) by the second conductive sheet (16), the 3rd conductive sheet (17) and corresponding lead respectively. 3、根据权利要求1或2所述的沙滩车驱动转换器,其特征在于:在所述二级从动齿轮(8)上安装缓冲片(19),该缓冲片(19)上设有朝向输出齿轮(10)的挂耳(19a),所述二级从动齿轮轴(9)的中部固定弹簧支撑片(20),该弹簧支撑片(20)上设有朝向二级从动齿轮(8)的支耳(20a),在所述缓冲片(19)与弹簧支撑片(20)之间设置弹簧固定座(21),弹簧固定座(21)活套在二级从动齿轮轴(9)上,该弹簧固定座(21)的外端由弹簧支撑片(20)上的支耳(20a)周向限位,在所述弹簧固定座(21)上套装蜗卷弹簧(22),该蜗卷弹簧(22)的内端与弹簧固定座(21)相固定,蜗卷弹簧(22)的外端挂接在所述缓冲片(19)的挂耳(19a)上。3. The ATV driving converter according to claim 1 or 2, characterized in that a buffer piece (19) is installed on the secondary driven gear (8), and the buffer piece (19) is provided with a direction toward The hanger (19a) of the output gear (10), the middle part of the secondary driven gear shaft (9) is fixed with a spring support piece (20), and the spring support piece (20) is provided with a 8) the lug (20a), the spring holder (21) is set between the buffer piece (19) and the spring support piece (20), and the spring holder (21) is looped on the secondary driven gear shaft ( 9), the outer end of the spring holder (21) is limited in the circumferential direction by the lug (20a) on the spring support piece (20), and the scroll spring (22) is set on the spring holder (21) , the inner end of the scroll spring (22) is fixed with the spring holder (21), and the outer end of the scroll spring (22) is hooked on the lug (19a) of the buffer plate (19). 4、根据权利要求3所述的沙滩车驱动转换器,其特征在于:所述二级从动齿轮(8)通过衬套(23)套装在二级从动齿轮轴(9)上,所述缓冲片(19)套装在衬套(23)上,且衬套(23)与二级从动齿轮(8)及缓冲片(19)之间通过铆接固定。4. The ATV driving converter according to claim 3, characterized in that: the secondary driven gear (8) is sleeved on the secondary driven gear shaft (9) through a bush (23), and the The buffer sheet (19) is sleeved on the bushing (23), and the bushing (23), the secondary driven gear (8) and the buffer sheet (19) are fixed by riveting. 5、根据权利要求4所述的沙滩车驱动转换器,其特征在于:在所述缓冲片(19)上设有两个通过弯折而成的卡扣(19b),该卡扣(19b)的弯折方向与挂耳(19a)相反,各卡扣(19b)卡入二级从动齿轮(8)上对应的通孔中。5. The ATV driving converter according to claim 4, characterized in that two buckles (19b) formed by bending are arranged on the buffer sheet (19), and the buckles (19b) The bending direction is opposite to that of the lug (19a), and each buckle (19b) is snapped into the corresponding through hole on the secondary driven gear (8). 6、根据权利要求3所述的沙滩车驱动转换器,其特征在于:所述弹簧支撑片(20)通过方孔套装在二级从动齿轮轴(9)上,弹簧支撑片(20)与二级从动齿轮轴(9)之间通过铆接固定。6. The ATV driving converter according to claim 3, characterized in that: the spring supporting piece (20) is set on the secondary driven gear shaft (9) through a square hole, and the spring supporting piece (20) is connected with the The secondary driven gear shafts (9) are fixed by riveting.
CNU2008200975764U 2008-01-29 2008-01-29 ATV Drive Converter Expired - Lifetime CN201158310Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101497314B (en) * 2008-01-28 2012-01-11 力帆实业(集团)股份有限公司 Conversion device for two-wheel drive and four-wheel drive of beach vehicle
CN102979833A (en) * 2012-11-26 2013-03-20 宁波市江北名正电机有限公司 CluthClutch assembly of front axle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101497314B (en) * 2008-01-28 2012-01-11 力帆实业(集团)股份有限公司 Conversion device for two-wheel drive and four-wheel drive of beach vehicle
CN102979833A (en) * 2012-11-26 2013-03-20 宁波市江北名正电机有限公司 CluthClutch assembly of front axle
CN102979833B (en) * 2012-11-26 2015-06-24 宁波市江北名正电机有限公司 CluthClutch assembly of front axle

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