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CN201158136Y - Novel wood-plastic composite material extruding machine - Google Patents

Novel wood-plastic composite material extruding machine Download PDF

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Publication number
CN201158136Y
CN201158136Y CNU2008200834380U CN200820083438U CN201158136Y CN 201158136 Y CN201158136 Y CN 201158136Y CN U2008200834380 U CNU2008200834380 U CN U2008200834380U CN 200820083438 U CN200820083438 U CN 200820083438U CN 201158136 Y CN201158136 Y CN 201158136Y
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CN
China
Prior art keywords
plastic composite
machine barrel
wood
novel wood
composite material
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Expired - Fee Related
Application number
CNU2008200834380U
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Chinese (zh)
Inventor
王飞跃
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Individual
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Individual
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Priority to CNU2008200834380U priority Critical patent/CN201158136Y/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/375Plasticisers, homogenisers or feeders comprising two or more stages
    • B29C48/39Plasticisers, homogenisers or feeders comprising two or more stages a first extruder feeding the melt into an intermediate location of a second extruder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/405Intermeshing co-rotating screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/41Intermeshing counter-rotating screws

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The utility model discloses a novel wood-plastic composite material extruder, in particular to a wood-plastic composite material extruder capable of continuously mixing, dispersing, plasticizing, extruding and shaping materials. The extruder comprises an extrusion mold (1), a machine barrel (2), a tapered screw (3), a heating cooler (4), a vacuum aspirating chamber (5), an exhaust device (6), a feeding system (7), a distribution gear box (8), a deceleration transmission box (9), a drive motor (10), a coupling (11) and a pedestal (12). Due to the three characteristics of thorough exhaust, full mixing and generation of high pressure, the extruder can meet the basic requirement for wood-plastic composite material extrusion, thus improving the quality of wood-plastic composite material or product and achieving easier control of the processing process.

Description

A kind of novel wood-plastic composite extruder
Technical field
The utility model relates to a kind of extrusion equipment of producing wood plastic composite, particularly a kind ofly can expect that the end article one-step method produces the novel wood-plastic composite extruder of wood plastic composite from former.
Background technology
Wood plastic composite is the new generation of green environment-friendly materials that are surging forward in the world in recent years, it mainly makes raw material is natural fiber (wood chip, sawdust, stalk, rice chaff etc.), plastics (PE, PP, PVC, ABS, PET, waste plastics, regenerated plastics etc.), and additive and processing aid such as modifier, compatilizer, lubricant.The cost of wood plastic composite is lower, and alternative timber, plastic products are widely used in the world, has also obtained common concern at home, and application constantly enlarges.
The manufacturing process of existing Wood Plastics Composite Product generally has two kinds:
The one, use earlier the parallel double-screw extruder granulation, then with single screw extrusion machine plasticizing, pressurization, by formed in mould two-step method making fabrication technique, the shortcoming that this manufacturing process exists is to need to use two complete equipments, big, required manpower and the energy cost in the production space that takies is higher, raw material causes the decomposition variable color easily through twice plasticizing in addition, the difficult control of processing parameter, manufactured goods sometimes aberration big, have pore and a defective such as loose.
Another kind is to use that conical double screw extruder is mixing, dispersion, plasticizing, pressurization, formed in mould one-step method manufacturing process, the shortcoming that this manufacturing process exists is that dispersion, the plasticizing effect of raw material in process is poor, the goods inner materials is inhomogeneous, has only an exhaust outlet simultaneously, do not reach desirable exhaust effect, there is pore and loose goods inside, and screw rod and machine barrel quick abrasion, service life is short.
Summary of the invention
The utility model has solved above-mentioned the deficiencies in the prior art and problem, provide a kind of extrude stable, thorough exhaust, fully mixing, produce high multiplication of voltage and the high novel wood-plastic composite extruder of product density.
A kind of novel wood-plastic composite extruder of the present utility model comprises: extrusion die, machine barrel, conical screw, heating cooler, vacuum suction chamber, exhaust apparatus, feed system, distribution gear case, speed reducing transmission case, drive motors, shaft coupling, support, described two conical screws are incorgruous rotation or rotation in the same way in machine barrel, and the effective L D ratio of every conical screw is 25~60: 1; The exhaust apparatus number that is connected with machine barrel is 1~3.
During the utility model work, material stirs through feeder, again through the preheating of feeding machine barrel, be transported in the machine barrel then, under the effect of conical double-screw, flow material process preheating in flow process, fusion, mixing, natural exhaust, dispersion, kneading, plasticizing, vacuum exhaust, last extrusion molding to the port of export.Can on machine barrel, set up exhaust apparatus, can make that the moisture in the material is fully discharged, the inner pore-free of goods, thereby make the density of material of manufactured goods big, intensity is high, the longer service life of screw rod and machine barrel.
Specialty, a perfect wood plastic composite extrusion equipment must possess thorough exhaust, fully mixing, three necessary conditions of the high multiplication of voltage of generation, otherwise the quality of manufactured goods will be deposited just very big problem and defective.Carrying out thorough exhaust just needs to increase the quantity of exhaust outlet, so common conical double screw extruder just can not meet the demands (less because of its draw ratio, that an exhaust outlet can only be set); And carry out the fully mixing screw-rod structure that just needs big L/D ratio, so common conical double screw extruder can not meet the demands; (head pressure requirement 25~40Mpa) just needs the screw-rod structure of taper, so parallel double-screw extruder does not reach this requirement (head pressure is only about 18Mpa) at all to produce high multiplication of voltage.
The beneficial effects of the utility model have possessed above thoroughly exhaust, fully mixing, three necessary conditions of the high multiplication of voltage of generation exactly.Because the effective L D ratio of every conical screw is increased to 25~60: after 1, stable extrude and fully mixing that has guaranteed material improved Products Quality and density greatly; Because the increase of draw ratio can be set up more exhaust apparatus on machine barrel, make in the production process of wood plastic composite and fully finish exhaust; Because the increase of draw ratio has guaranteed that also conical screw can not twisted off after improving rotating speed, therefore machine production is improved greatly simultaneously, the energy consumption of specific yield also reduces greatly; Because screw-rod structure of the present utility model is taper, so also possessed the architectural feature that produces high multiplication of voltage.The utility model can satisfy the wood plastic composite machine-shaping of 50~90% string content; Can in mixing process, thoroughly slough in the wood-fibred 30% with interior moisture content and low-volatile; Can long-term safety production under 30~40Mpa screw back pressure situation; Can stably finish wood moulds the high density accumulation and smoothly extrudes ground head pressure requirement.
Therefore the utility model has possessed thorough exhaust, has extruded numerous advantages such as stable, that plasticizing capacity good, output is high, energy consumption is low, is a kind of novel extrusion equipment of producing wood plastic composite that is applicable to.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described.
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the partial enlarged drawing of Fig. 1.
Fig. 3 is the incorgruous rotary conic screw-rod structure schematic diagram of the utility model embodiment one.
Fig. 4 is the screw-rod structure of the rotary conic in the same way schematic diagram of the utility model embodiment two.
Fig. 5 is the distributor box gear structure schematic diagram of the utility model embodiment two.
The specific embodiment
Embodiment one
Shown in Fig. 1~3, a kind of novel wood-plastic composite extruder of present embodiment comprises: extrusion die 1, machine barrel 2, conical screw 3, heating cooler 4, vacuum suction chamber 5, exhaust apparatus 6, feed system 7, distribution gear case 8, speed reducing transmission case 9, drive motors 10, shaft coupling 11,12, two conical screw 3-1 of support and the direction of rotation of 3-2 in machine barrel 2 are incorgruous rotation.
After the feeder 7-2 of material process feed system 7 elevating hopper 7-1 fully stirs, through being coated on the preheating of the outer heater 7-5 of feeding machine barrel 7-6, before entering into machine barrel 2, evaporated a part of moisture content then at open-topped blanking chamber 7-7.The centre position of machine barrel 2 is equipped with exhaust apparatus 6 and vacuum suction chamber 5, and exhaust apparatus 6 is provided with the opening that can cut out, can guarantee in time, discharge fully material distributes in the process gas and moisture content like this, can add auxiliary material as required sometimes simultaneously.Material in machine barrel 2 along with flowing to the port of export under the effect of two conical screw 3-1 and 3-2, material through preheating, fusion, mixing, natural exhaust, dispersion, kneading, plasticizing, vacuum exhaust, passes through extrusion die 1 extrusion molding at last in flow process.Screw rod top diameter in the present embodiment is 65mm, and the screw rod effective L D ratio is 35: 1, and screw speed is 55rpm, and exhaust apparatus is 1.Embodiment two
As Fig. 1, Fig. 2, Fig. 4, shown in Figure 5, a kind of novel wood-plastic composite extruder of present embodiment comprises: extrusion die 1, machine barrel 2, conical screw 3, heating cooler 4, vacuum suction chamber 5, exhaust apparatus 6, feed system 7, distribution gear case 8, speed reducing transmission case 9, drive motors 10, shaft coupling 11,12, two conical screw 3-3 of support and the direction of rotation of 3-4 in machine barrel 2 are rotation in the same way.
After feeder 72 abundant stirrings of material through feed system 7 elevating hopper 7-1, through being coated on the preheating of the outer heater 7-5 of feeding machine barrel 7-6, before entering into machine barrel 2, evaporated a part of moisture content then at open-topped blanking chamber 7-7.The centre position of machine barrel 2 is equipped with exhaust apparatus 6 and vacuum suction chamber 5, and exhaust apparatus 6 is provided with the opening that can cut out, can guarantee in time, discharge fully material distributes in the process gas and moisture content like this, can add auxiliary material as required sometimes simultaneously.Drive motors 10 is connected to speed reducing transmission case 9 by shaft coupling 11, the driving gear 13 that speed reducing transmission case 9 connects in the distribution gear case 8, driving gear 13 drives idler gear 14, idler gear 14 drives driven gear 15 again, thereby makes two conical screw 3-3 and the 3-4 rotation in the same way in machine barrel 2 that is connected with driven gear 15 with driving gear 13.Material in machine barrel 2 along with flowing to the port of export under the effect of two conical screw 3-3 and 3-4, material through preheating, fusion, mixing, natural exhaust, dispersion, kneading, plasticizing, vacuum exhaust, passes through extrusion die 1 extrusion molding at last in flow process.Screw rod top diameter in the present embodiment is 80mm, and the screw rod effective L D ratio is 40: 1, and screw speed is 60rpm, and exhaust apparatus is 2.
The foregoing description one, two and accompanying drawing are to further describe of the present utility model, but the claimed scope of the utility model is not limited to the scope described in the embodiment.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.

Claims (5)

1. novel wood-plastic composite extruder, comprise extrusion die, machine barrel, conical screw, heating cooler, vacuum suction chamber, exhaust apparatus, feed system, distribution gear case, speed reducing transmission case, drive motors, shaft coupling, support, it is characterized in that: two conical screws incorgruous rotation or rotations in the same way in machine barrel, and the effective L D ratio of every conical screw is 25~60: 1; The exhaust apparatus number that is connected with machine barrel is 1~3.
2. a kind of novel wood-plastic composite extruder according to claim 1, it is characterized in that: described exhaust apparatus comprises airduct and exhaust blower, airduct is connected with the gas outlet of machine barrel, and exhaust blower is installed in the airduct, is provided with the charging aperture that can close on airduct.
3. a kind of novel wood-plastic composite extruder according to claim 1, it is characterized in that: when two conical screws rotate in the same way, be provided with idler gear above or below driving gear that is connected with two conical screws in the distribution gear case and the driven gear in machine barrel.
4. a kind of novel wood-plastic composite extruder according to claim 1, it is characterized in that: described feed system comprises hopper, agitator, feeding motor, feed screw, feeding machine barrel, heater and open-topped blanking chamber, heater is coated on outside the feeding machine barrel, and the feeding machine barrel is connected with the side of blanking chamber.
5. a kind of novel wood-plastic composite extruder according to claim 1 is characterized in that: the helical pitch of conical screw spiral shell rib and retaining bearing are all by specified back pressure of 55Mpa and corresponding torque requirement design.
CNU2008200834380U 2008-02-20 2008-02-20 Novel wood-plastic composite material extruding machine Expired - Fee Related CN201158136Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200834380U CN201158136Y (en) 2008-02-20 2008-02-20 Novel wood-plastic composite material extruding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200834380U CN201158136Y (en) 2008-02-20 2008-02-20 Novel wood-plastic composite material extruding machine

Publications (1)

Publication Number Publication Date
CN201158136Y true CN201158136Y (en) 2008-12-03

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ID=40108727

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101670666A (en) * 2009-08-04 2010-03-17 东莞市雄林塑胶有限公司 TPU film blowing machine provided with additional feeding machine
CN101898410A (en) * 2010-04-27 2010-12-01 昆山科信橡塑机械有限公司 Feeding transition structure of conical double-screw feeder
CN101905520A (en) * 2010-04-28 2010-12-08 昆山科信橡塑机械有限公司 Two-screw lateral feeding machine
CN101905522A (en) * 2010-04-27 2010-12-08 昆山科信橡塑机械有限公司 Butt type feeding structure for conical twin-screw feeder
CN101954731A (en) * 2010-08-19 2011-01-26 芜湖纽麦特新材料有限公司 Double-screw extruder
CN101973121A (en) * 2010-08-06 2011-02-16 汕头市金兴机械有限公司 Double-screw co-rotating mixing extruder for manufacturing starch-based plastic
CN102363355A (en) * 2011-10-28 2012-02-29 大连橡胶塑料机械股份有限公司 Equidirectional double screw reactive extruder
CN102909845A (en) * 2012-11-06 2013-02-06 安徽奥博新材有限公司 Wood plastic door production equipment
CN105690714A (en) * 2016-03-24 2016-06-22 镇江康源新材料科技有限公司 Extruding machine used for medical PVC material
CN106393474A (en) * 2016-09-29 2017-02-15 青岛科技大学 Vacuum assisted screw extrusion continuous dehydration and drying device of rubber
CN106426630A (en) * 2016-09-29 2017-02-22 青岛科技大学 Vacuum assisted method and equipment for preventing outflow of rubber by screw extrusion continuous dehydration drying
CN108000837A (en) * 2017-12-29 2018-05-08 台州富岭塑胶有限公司 A kind of Single screw extrusion foaming machine
CN110450373A (en) * 2019-04-03 2019-11-15 广西松发线缆有限公司 A kind of cable insulation material extruding machine
CN113681851A (en) * 2021-08-12 2021-11-23 绍兴永昇新材料有限公司 Process and equipment for preparing co-extruded wood-plastic composite material by one-step method
CN118927563A (en) * 2024-08-05 2024-11-12 东台市绿华塑木科技有限公司 An extrusion molding equipment for producing plastic wood floor

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101670666A (en) * 2009-08-04 2010-03-17 东莞市雄林塑胶有限公司 TPU film blowing machine provided with additional feeding machine
CN101898410A (en) * 2010-04-27 2010-12-01 昆山科信橡塑机械有限公司 Feeding transition structure of conical double-screw feeder
CN101905522A (en) * 2010-04-27 2010-12-08 昆山科信橡塑机械有限公司 Butt type feeding structure for conical twin-screw feeder
CN101905520A (en) * 2010-04-28 2010-12-08 昆山科信橡塑机械有限公司 Two-screw lateral feeding machine
CN101973121B (en) * 2010-08-06 2013-03-20 广东金兴机械有限公司 Double-screw co-rotating mixing extruder for manufacturing starch-based plastic
CN101973121A (en) * 2010-08-06 2011-02-16 汕头市金兴机械有限公司 Double-screw co-rotating mixing extruder for manufacturing starch-based plastic
CN101954731A (en) * 2010-08-19 2011-01-26 芜湖纽麦特新材料有限公司 Double-screw extruder
CN102363355A (en) * 2011-10-28 2012-02-29 大连橡胶塑料机械股份有限公司 Equidirectional double screw reactive extruder
CN102909845A (en) * 2012-11-06 2013-02-06 安徽奥博新材有限公司 Wood plastic door production equipment
CN105690714A (en) * 2016-03-24 2016-06-22 镇江康源新材料科技有限公司 Extruding machine used for medical PVC material
CN106393474A (en) * 2016-09-29 2017-02-15 青岛科技大学 Vacuum assisted screw extrusion continuous dehydration and drying device of rubber
CN106426630A (en) * 2016-09-29 2017-02-22 青岛科技大学 Vacuum assisted method and equipment for preventing outflow of rubber by screw extrusion continuous dehydration drying
CN106426630B (en) * 2016-09-29 2021-04-30 青岛科技大学 Method and equipment for preventing material overflow in continuous dehydration and drying process by vacuum auxiliary screw extrusion of rubber
CN108000837A (en) * 2017-12-29 2018-05-08 台州富岭塑胶有限公司 A kind of Single screw extrusion foaming machine
CN108000837B (en) * 2017-12-29 2023-10-10 富岭科技股份有限公司 Single screw extrusion foaming equipment
CN110450373A (en) * 2019-04-03 2019-11-15 广西松发线缆有限公司 A kind of cable insulation material extruding machine
CN113681851A (en) * 2021-08-12 2021-11-23 绍兴永昇新材料有限公司 Process and equipment for preparing co-extruded wood-plastic composite material by one-step method
CN118927563A (en) * 2024-08-05 2024-11-12 东台市绿华塑木科技有限公司 An extrusion molding equipment for producing plastic wood floor
CN118927563B (en) * 2024-08-05 2025-04-11 东台市绿华塑木科技有限公司 An extrusion molding equipment for producing plastic wood floor

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Granted publication date: 20081203

Termination date: 20120220