CN201155973Y - Magnetic induction distance detection device - Google Patents
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Abstract
一种磁感应距离探测装置,包括一形成有通孔的平板状导磁支架;一环绕所述通孔固定在所述导磁支架的上表面的环形磁钢;一第一柱形磁钢,其固定在所述导磁支架的下表面上;一为顶部敞开的桶状结构的导磁质屏蔽罩,所述导磁质屏蔽罩的顶部封闭固定连接于所述导磁支架的下表面,且将所述第一柱形磁钢容纳在所述导磁质屏蔽罩中;一第二柱形磁钢,其固定设置在所述导磁质屏蔽罩的下端面上;以及一磁感应传感器,其上的传感探测单元设置在待探测距离物件与所述通孔之间。本实用新型的磁感应距离探测装置通过在底端外部安装带有抗干扰圆柱形磁钢的导磁质屏蔽罩,故而用作集装箱的门开关探测装置时,具有灵敏度高、可靠性强且抗干扰的优点。
A magnetic induction distance detection device, comprising a plate-shaped magnetically conductive support formed with a through hole; a ring-shaped magnetic steel fixed on the upper surface of the magnetically conductive support around the through hole; a first cylindrical magnetic steel, which fixed on the lower surface of the magnetically permeable bracket; one is a barrel-shaped magnetically permeable shield with an open top, the top of the magnetically permeable shield is closed and fixedly connected to the lower surface of the magnetically permeable bracket, and The first cylindrical magnet is accommodated in the magnetically permeable shield; a second cylindrical magnet is fixedly arranged on the lower end surface of the magnetically permeable shield; and a magnetic induction sensor is The sensing detection unit on the top is arranged between the object to be detected and the through hole. The magnetic induction distance detection device of the utility model is equipped with a magnetically conductive shielding cover with an anti-interference cylindrical magnetic steel outside the bottom end, so when used as a door switch detection device for a container, it has high sensitivity, strong reliability and anti-interference The advantages.
Description
技术领域 technical field
本实用新型涉及一种磁感应距离探测装置,尤其与一种能够有效抵御探测装置四周侧面以及背面的恶意磁干扰的磁感应距离探测装置有关。The utility model relates to a magnetic induction distance detection device, in particular to a magnetic induction distance detection device which can effectively resist malicious magnetic interference on the sides and back of the detection device.
背景技术 Background technique
随着国际贸易的不断发展和扩大,集装箱运输因其具有货运能力大、运输成本低等优点而已成为世界各国所广泛采用的重要货运手段。但是近年来,由于世界各国普遍提高了防范风险,防范恐怖活动的安全意识。各国对于集装箱在运输过程中的安全要求越来越高,其中较为重要的一项要求是对集装箱在全球范围内全供应链过程进行全程的跟踪监管,实现集装箱从发货封箱到到达目的地交付开箱的全过程监管,确保集装箱货运运输过程的全程安全,不允许全供应链过程中的任何非法开启箱门。为了监测箱门的开闭情况,较为先进的一种方式是在集装箱的箱门附近设置磁感应距离探测装置,通过利用该距离探测装置探测两扇箱门之间的距离或者箱门与门框之间的距离从而监测箱门的启闭情况,然而,对于目前此类的距离探测装置,当其四周侧面以及背面存在恶意磁干扰时,往往不能正常进行工作而产生误测现象,因而不能很好地控制箱门在运输过程中的非法开启。With the continuous development and expansion of international trade, container transportation has become an important means of freight widely used by countries all over the world because of its advantages of large freight capacity and low transportation cost. However, in recent years, countries around the world have generally increased their security awareness of preventing risks and terrorist activities. Various countries have higher and higher requirements for the safety of containers during transportation. One of the more important requirements is to track and supervise the entire supply chain process of containers on a global scale, so as to realize the sealing of containers from delivery to the destination. The entire process of delivery and unpacking is supervised to ensure the safety of the entire container freight transportation process, and any illegal opening of the container door during the entire supply chain process is not allowed. In order to monitor the opening and closing of the door, a more advanced method is to install a magnetic induction distance detection device near the door of the container, and use the distance detection device to detect the distance between the two doors or the distance between the door and the door frame. To monitor the opening and closing of the box door, however, for the current distance detection device, when there is malicious magnetic interference on the sides and back of the device, it often cannot work normally and causes false detection, so it cannot be well detected. Control the illegal opening of the door during transportation.
发明内容 Contents of the invention
本实用新型的主要目的在于,提供一种能够有效抵御探测装置四周侧面以及背面的恶意磁干扰,且灵敏度及可靠性均较高的磁感应距离探测装置。The main purpose of the utility model is to provide a magnetic induction distance detection device that can effectively resist malicious magnetic interference from the sides and back of the detection device, and has high sensitivity and reliability.
为了实现上述的目的,本实用新型提供一种磁感应距离探测装置,用于监测集装箱箱箱门的开闭,所述磁感应距离探测装置包括:一形成有通孔的平板状导磁支架;一环形磁钢,所述环形磁钢环绕所述通孔固定在所述导磁支架的上表面;一第一柱形磁钢,所述第一柱形磁钢位于所述通孔的下端且固定在所述导磁支架的下表面;一导磁质屏蔽罩,所述导磁质屏蔽罩为顶部敞开的桶状结构,所述导磁质屏蔽罩的顶部封闭固定连接于所述导磁支架的下表面,且将所述第一柱形磁钢容纳在所述导磁质屏蔽罩中;一第二柱形磁钢,所述第二柱形磁钢固定设置在所述导磁质屏蔽罩的的下端面上;以及一磁感应传感器,所述磁感应传感器包括传感探测单元和与所述传感探测单元电连接的电路转换单元,所述传感探测单元设置在待探测距离物件与所述通孔之间并检测磁场强度的变化以输出相应的距离变化信号。In order to achieve the above purpose, the utility model provides a magnetic induction distance detection device for monitoring the opening and closing of the container door. Magnetic steel, the ring-shaped magnetic steel is fixed on the upper surface of the magnetic permeable bracket around the through hole; a first cylindrical magnetic steel, the first cylindrical magnetic steel is located at the lower end of the through hole and fixed on The lower surface of the magnetically permeable support; a magnetically permeable shield, the magnetically permeable shield is a barrel-shaped structure with an open top, and the top of the magnetically permeable shield is closed and fixedly connected to the magnetically permeable support The lower surface, and the first cylindrical magnetic steel is accommodated in the magnetic permeable shield; a second cylindrical magnetic steel, the second cylindrical magnetic steel is fixedly arranged on the magnetic permeable shield and a magnetic induction sensor, the magnetic induction sensor includes a sensing detection unit and a circuit conversion unit electrically connected with the sensing detection unit, and the sensing detection unit is arranged between the distance object to be detected and the described Between the through holes and detect the change of the magnetic field strength to output the corresponding distance change signal.
所述环形磁钢的内径与所述通孔的孔径相同且比所述第一柱形磁钢的外径稍小,所述第二柱形磁钢与所述第一柱形磁钢的大小和形状相同;且所述环形磁钢的充磁方向为与所述环形磁钢所在的环形平面垂直的方向,所述第一柱形磁钢以及所述第二柱形磁钢的充磁方向为与圆柱上下端面垂直的方向;所述环形磁钢的上下端面的磁极性与所述第一柱形磁钢的上下端面的磁极性相同,而所述第二柱形磁钢的上下端面的磁极性与所述第一和第二柱形磁钢的上下端面的磁极性相反。The inner diameter of the ring-shaped magnet is the same as the diameter of the through hole and slightly smaller than the outer diameter of the first cylindrical magnet, and the size of the second cylindrical magnet is the same as that of the first cylindrical magnet. and the shape is the same; and the magnetization direction of the ring magnet is the direction perpendicular to the ring plane where the ring magnet is located, the magnetization direction of the first column magnet and the second column magnet is the direction perpendicular to the upper and lower end surfaces of the cylinder; the magnetic polarity of the upper and lower end surfaces of the ring magnet is the same as that of the upper and lower end surfaces of the first cylindrical magnet, and the upper and lower end surfaces of the second cylindrical magnet are The magnetic polarity is opposite to that of the upper and lower end faces of the first and second cylindrical magnets.
所述导磁质屏蔽罩的底部外侧端面的中心设有一沉孔,所述第二柱形磁钢的顶端嵌设于所述沉孔内。A counterbore is provided at the center of the outer end surface of the bottom of the magnetically permeable shield, and the top end of the second cylindrical magnetic steel is embedded in the counterbore.
所述沉孔的深度为0.5mm。The depth of the counterbore is 0.5mm.
所述通孔为圆孔,且所述环形磁钢、所述通孔、所述第一柱形磁钢、所述导磁质屏蔽罩以及所述第二柱形磁钢五者的中轴线相重合。The through hole is a circular hole, and the central axis of the ring magnet, the through hole, the first cylindrical magnet, the magnetic shield and the second cylindrical magnet is coincide.
所述待探测距离物件为导磁材料制成或者所述待探测距离物件上设有导磁物体,所述传感探测单元设置在所述环形磁钢的中空位置,且与所述环形磁钢所在的环形平面平行。The object to be detected is made of a magnetically conductive material or the object to be detected is provided with a magnetically conductive object, and the sensing detection unit is arranged in the hollow position of the ring magnet, and is connected to the ring magnet The circular planes are parallel.
所述传感探测单元设置在所述待探测距离物件上与所述环形磁钢的中空位置相对应的位置,且与所述环形磁钢所在的环形平面平行。The sensing and detection unit is arranged on the object to be detected at a position corresponding to the hollow position of the ring magnet, and is parallel to the ring plane where the ring magnet is located.
所述传感探测单元为一线性霍尔传感器。The sensing detection unit is a linear Hall sensor.
本实用新型具有以下有益效果,本实用新型的磁感应距离探测装置通过探测磁场强度的变化可实现对短距离的物体距离进行探测,而且其底端外部安装带有抗干扰圆柱形磁钢的导磁质屏蔽罩,可有效抵御来自四周侧面以及背面的外部磁场的恶意干扰,故而用作集装箱的门开关探测装置时,具有灵敏度高、可靠性强且抗干扰的优点。The utility model has the following beneficial effects. The magnetic induction distance detection device of the utility model can detect the short-distance object distance by detecting the change of the magnetic field intensity, and the bottom end is equipped with a magnetic guide with anti-interference cylindrical magnetic steel The high-quality shielding cover can effectively resist malicious interference from the external magnetic fields around the sides and the back, so when used as a door switch detection device for containers, it has the advantages of high sensitivity, strong reliability and anti-interference.
附图说明 Description of drawings
图1是本实用新型的磁感应距离探测装置的立体分解图;Fig. 1 is the three-dimensional exploded view of the magnetic induction distance detection device of the present invention;
图2是本实用新型的磁感应距离探测装置的传感探测单元安装于位置一时的结构示意图;Fig. 2 is a structural schematic diagram of the sensor detection unit installed in
图3是本实用新型的磁感应距离探测装置的传感探测单元安装于位置二时的结构示意图。Fig. 3 is a structural schematic diagram of the sensor detection unit of the magnetic induction distance detection device of the present invention installed at
具体实施方式 Detailed ways
本实用新型的磁感应距离探测装置1可与待探测距离物件2相配合以应用于监测集装箱的箱门开闭情况。为了进一步说明本实用新型的原理和结构,现结合附图对本实用新型的优选实施例进行详细说明。The magnetic induction
请参阅图1所示,本实用新型的磁感应距离探测装置1包括一导磁支架11、一环形磁钢12、一第一柱形磁钢13、一磁感应传感器14、一导磁质屏蔽罩15以及一第二柱形磁钢16。Please refer to shown in Fig. 1, the magnetic induction
该导磁支架11为一由导磁材料制成的呈平板状的结构,如铁质导磁支架等,该导磁支架11上开有一通孔111,该通孔111为一圆孔,并在该导磁支架11的底端位于该通孔111下方的位置开有一第一沉孔112,该第一沉孔112的孔径略大于该通孔111的孔径且二者的中轴线相重合。The magnetically
该环形磁钢12的整体呈圆环状,其内径最好与该通孔111的孔径相同,该环形磁钢12的充磁方向(即磁场强度方向)为与其环形平面相垂直的方向。The ring-
该第一柱形磁钢13的整体呈圆柱状,其外径略大于该通孔111的孔径且与该第一沉孔112的孔径相适配,该第一柱形磁钢13的充磁方向为与圆柱上下端面相垂直的方向。The whole of the first cylindrical
该磁感应传感器14包括传感探测单元141以及与之相连的电路转换单元(图中未示出)。该传感探测单元141为一霍尔传感器,该霍尔传感器可为CS49E、SS49E、SS59ET系列线性霍尔传感器等。该霍尔传感器内部设有霍尔元件,当将霍尔元件置于磁场中时,由于霍尔效应的作用霍尔元件的两端会产生一定的电势,该产生电势的大小根据所处磁场强度的不同会有所变化,从而该传感探测单元141的输出端的输出电压发生变化。还可在与该传感探测单元141相连的该电路转换单元中设定一磁场强度阈值,该电路转换单元接收该传感探测单元141的输出电压值,通过将该输出电压值与该阈值进行比较得到一开关信号。The magnetic induction sensor 14 includes a
该导磁质屏蔽罩15为一底部封闭且开口向上的桶状结构,其中空内径比该第一柱形磁钢13的外径稍大,且其底部外侧端面的中心设有深0.5mm、半径比该第二柱形磁钢16外径稍大的第二沉孔151,以便更准确地安装及固定该第二柱形磁钢16。The magnetically
该第二柱形磁钢16为一抗干扰用的磁钢,整体呈圆柱状,充磁方向也为与圆柱上下端面相垂直的方向,其外径大小最好与该第一柱形磁钢13相同且与该导磁质屏蔽罩15底端的第二沉孔151的尺寸相适配。This second
请结合参阅图2至图3所示,安装时,将该环形磁钢12环绕该通孔111贴附安装在该导磁支架11的上表面上,该第一柱形磁钢13的顶端嵌设于该导磁支架11下表面的该第一沉孔112内,该导磁质屏蔽罩15的顶部封闭固定连接在该导磁支架11的下表面上并使得该第一柱形磁钢13容纳在该导磁屏蔽罩15内,该第二柱形磁钢16的顶端嵌设于该导磁质屏蔽罩15下端面上的第二沉孔151内,并使得该环形磁钢12、该通孔111、该第一柱形磁钢13、该导磁质屏蔽罩15以及该第二柱形磁钢16五者的中轴线相重合,且该环形磁钢12、该第一柱形磁钢13以及该第二柱形磁钢16的上下端面的极性组合方式可以是:1)该环形磁钢12、该第一柱形磁钢13的上下端面分别为S极和N极,而该第二柱形磁钢16的上下端面分别为N极和S极;2)该环形磁钢12、该第一柱形磁钢13的上下端面分别为N极和S极,而该第二柱形磁钢16的上下端面分别为S极和N极。也就是说,该环形磁钢12的上下端面的磁极性与该第一柱形磁钢13的上下端面的磁极性相同,而该第二柱形磁钢16的上下端面的磁极性与该第一和第二柱形磁钢的上下端面的磁极性相反。该磁感应传感器14的传感探测单元141固定在该待探测距离物件2与该导磁支架11上的通孔111之间的位置,较为常用的安装位置如下:Please refer to FIG. 2 to FIG. 3 . During installation, the annular
位置一:该传感探测单元141安装在该环形磁钢12的中空位置,且该传感探测单元141的探测平面与所述环形磁钢12所在的环形平面平行,则此时该待探测距离物件2为导磁材料制成或者该待探测距离物件2上相对应于该磁感应距离探测装置1的位置设有一导磁物体,请参阅图2所示;Position 1: The
位置二:该传感探测单元141安装在可沿着该环形磁钢12的中轴线方向移动的待探测距离物件2上,且该安装位置与该环形磁钢12的中空位置相对应,该传感探测单元141的探测平面与该环形磁钢12的环形平面相平行,请参阅图3所示。Position 2: The
本实用新型的磁感应距离探测装置1产生的磁场在环形磁钢12的中空位置处产生的磁场强度近似为零,而周围磁场强度大;当外部导磁物体或磁性物体沿该环形磁钢12正面垂直的方向靠近该探测装置1时,其周围空间磁场强度会迅速发生改变,该环形磁钢12的中空位置处的磁场强度也迅速发生改变,并导致该传感探测单元141的模拟输出量(例如输出电压)迅速发生变化,与该传感探测单元141相连接的该电路转换单元探测到此模拟量输出变化后可将其转换为距离信号,或者与电路转换单元内设定的阈值相比较后得到一开关信号。The magnetic field intensity produced by the magnetic induction
下面描述该探测装置1应用于探测集装箱的箱门开闭的具体实例。当该磁感应距离探测装置1为该传感探测单元141处于安装位置一时的内部结构时,可将该磁感应探测装置1的整体固定在该集装箱的门框或一扇箱门上;当该磁感应距离探测装置1为该传感探测单元141处于安装位置二时的内部结构时,可将该磁感应距离探测装置1的传感探测单元141安装在该集装箱的一扇箱门(即该待探测距离物件2)上,而除了该传感探测单元141之外的其余部分安装在集装箱的门框或另一扇箱门上。当然,该磁感应距离探测装置1的传感探测单元141也可以安装在该集装箱的门框或一扇箱门上,而该磁感应距离探测装置1中除了该传感探测单元141之外的其余部分安装在该集装箱的另一扇箱门上。当箱门发生开启时,箱门与门框之间或两扇箱门之间的相对位置发生变化,所以该传感探测单元141所处位置的磁场强度发生变化,并导致该传感探测单元141的输出电压发生变化,因此该电路转换单元接收到的电压值发生变化,将该电压值与该电路转换单元内部设定的阈值进行比较后,该电路转换单元输出一箱门开启信号。且当四周侧面以及背面存在外部磁场以及导磁物质的恶意干扰时,由于该导磁质屏蔽罩15以及该第二柱形磁钢16对干扰磁场的组合屏蔽作用,该磁感应距离探测装置1仍可准确监控到箱门的非法开启情况。A specific example of the application of the
本实用新型的磁感应距离探测装置1通过探测磁场强度的变化可实现对短距离的物体距离进行探测,而且其底端外部安装带有抗干扰圆柱形磁钢的导磁质屏蔽罩15,可有效抵御来自四周侧面以及背面的外部磁场的恶意干扰,故而用作集装箱的门开关探测装置时,具有灵敏度高、可靠性强且抗干扰的优点。The magnetic induction
然而,以上所述仅为本实用新型的较佳可行实施例,并非限制本实用新型的保护范围,故凡运用本实用新型说明书及附图内容所作出的等效结构变化,均包含在本实用新型的保护范围内。However, the above descriptions are only preferred feasible embodiments of the present utility model, and do not limit the scope of protection of the present utility model. Therefore, all equivalent structural changes made by using the description of the utility model and the contents of the accompanying drawings are included in the scope of this utility model. new type of protection.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109209046A (en) * | 2018-11-12 | 2019-01-15 | 深圳舜宏摩达智能科技有限公司 | Tracking control system and its control method for full-automatic electronic lock |
| CN110376538A (en) * | 2018-10-25 | 2019-10-25 | 智佳电子股份有限公司 | Magnet-type inductive module |
| CN112857191A (en) * | 2019-11-27 | 2021-05-28 | 斯凯孚公司 | Device and method for determining the total pitch deviation of a ring-shaped product |
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2008
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110376538A (en) * | 2018-10-25 | 2019-10-25 | 智佳电子股份有限公司 | Magnet-type inductive module |
| CN110376538B (en) * | 2018-10-25 | 2021-09-07 | 智佳电子股份有限公司 | Magnetic induction module |
| CN109209046A (en) * | 2018-11-12 | 2019-01-15 | 深圳舜宏摩达智能科技有限公司 | Tracking control system and its control method for full-automatic electronic lock |
| CN112857191A (en) * | 2019-11-27 | 2021-05-28 | 斯凯孚公司 | Device and method for determining the total pitch deviation of a ring-shaped product |
| CN112857191B (en) * | 2019-11-27 | 2025-10-10 | 斯凯孚公司 | Device and method for determining the total pitch deviation of annular products |
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