CN201140008Y - Positive pressure reverse suction bag filter - Google Patents
Positive pressure reverse suction bag filter Download PDFInfo
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- CN201140008Y CN201140008Y CNU2007201297275U CN200720129727U CN201140008Y CN 201140008 Y CN201140008 Y CN 201140008Y CN U2007201297275 U CNU2007201297275 U CN U2007201297275U CN 200720129727 U CN200720129727 U CN 200720129727U CN 201140008 Y CN201140008 Y CN 201140008Y
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- dust
- ash
- pipe
- ash hopper
- ash bucket
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- 239000000463 material Substances 0.000 claims abstract description 9
- 239000003638 chemical reducing agent Substances 0.000 claims abstract 5
- 230000008676 import Effects 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 58
- 238000004140 cleaning Methods 0.000 abstract description 7
- 238000001179 sorption measurement Methods 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本实用新型提供一种正压反吸风袋式除尘器。包括机体、滤袋、含尘风机、均风变径管、灰斗和灰料输送管道;机体上方的各过滤室内设有数个滤袋,过滤室的上方设有烟囱,过滤室的下方设有灰斗,灰斗的下端设有卸灰器并与灰料输送管道相连;均风变径管经进风阀与灰斗相通连;均风变径管与含尘风机的出口相连;均风变径管经分叉管、反吸风阀与反吸风管相连;反吸风管直接与含尘风机的进口相连。在灰斗与灰料输送管道之间设有内含料位仪的二级灰斗,二级灰斗的下端经闸板阀与灰料输送管道相连。本实用新型结构合理、易于制作,清灰彻底,避免二次吸附,降低了运行阻力,运行成本低,并且锁风效果好,避免了二次扬尘,特别适用于微细、比重轻的粉尘收集。
The utility model provides a positive pressure reverse suction bag type dust collector. Including the body, filter bag, dust-containing fan, uniform air reducer, ash hopper and ash conveying pipe; several filter bags are installed in each filter chamber above the body, a chimney is arranged above the filter chamber, and a chimney is installed below the filter chamber. Ash hopper, the lower end of the ash hopper is provided with an ash unloader and connected with the ash conveying pipeline; the uniform air variable diameter pipe is connected with the ash hopper through the air inlet valve; the uniform air variable diameter pipe is connected with the outlet of the dust fan; The variable diameter pipe is connected with the reverse suction pipe through the branch pipe and the reverse suction valve; the reverse suction pipe is directly connected with the inlet of the dust-containing fan. A secondary ash hopper containing a material level gauge is arranged between the ash hopper and the ash conveying pipeline, and the lower end of the secondary ash hopper is connected with the ash conveying pipeline through a gate valve. The utility model has the advantages of reasonable structure, easy manufacture, thorough ash cleaning, avoiding secondary adsorption, reduced running resistance, low running cost, good air lock effect, avoiding secondary dust, and is especially suitable for collecting fine dust with light specific gravity.
Description
所属技术领域Technical field
本实用新型涉及一种除尘装置,特别是一种正压反吸风袋式除尘器。The utility model relates to a dust removal device, in particular to a positive pressure reverse suction bag type dust collector.
背景技术 Background technique
目前,正压反吸风除尘器主要应用在矿热炉冶炼产生烟气的粉尘治理工作中,回收烟气中的具有经济价值的氧化粉尘。现有的正压反吸风除尘器普遍采用含尘风机在除尘器前面鼓风,后面辅以反吸风机进行反吸并将反吸的气流重新鼓进除尘器内的结构形式。但反吸风机在运行过程中,不仅易损,还使运行成本提高;并且,由于矿热炉冶炼所产生的烟气中氧化粉尘粘附性强,现有的正压反吸风袋式除尘器属于弱风清灰形式,反吸风不能将滤袋表面的粉尘完全反吸下来,而这些氧化粉尘微细、比重轻,长时间不易沉降,当滤袋里的粉尘还飘浮在空气中时,新的过滤程序已开始了,飘浮在空气中的粉尘又被过滤的气流重新吸附到滤袋表面,形成了二次吸附现象,不利于滤袋的清灰处理,导致除尘器运行一段时间后阻力增加,不能正常运转。此外,现有的正压反吸风袋式除尘器的灰斗卸灰口所采用的卸料阀,通常为单级电动卸灰器、气动翻板阀,此类卸料装置存在着卸灰时不能实现锁风的缺点;也有的采用单联翻板阀、双联重锤翻板阀等,这类卸料装置存在阀板不能完全密封,尤其是在正压反吸风除尘器处于正压运行的状态下其密封性能更差,从而使锁风效果均难以得到保证,造成部分含尘气体从卸灰口喷出,造成二次扬尘现象。At present, the positive pressure reverse suction dust collector is mainly used in the dust control work of the flue gas generated by submerged arc furnace smelting, and recovers the oxidized dust with economic value in the flue gas. The existing positive pressure reverse suction dust collector generally adopts a structure in which a dust-containing fan is blown in front of the dust collector, and a reverse suction fan is supplemented by a reverse suction fan at the back to blow back the airflow into the dust collector again. However, the anti-suction fan is not only vulnerable during operation, but also increases the operating cost; moreover, due to the strong adhesion of oxidation dust in the flue gas produced by submerged arc furnace smelting, the existing positive pressure anti-suction bag type dust collector The device belongs to the form of weak wind dust removal, and the back suction air cannot completely suck down the dust on the surface of the filter bag, and these oxidized dusts are fine and light in specific gravity, and are not easy to settle for a long time. When the dust in the filter bag is still floating in the air, The new filtering process has started, and the dust floating in the air is re-adsorbed to the surface of the filter bag by the filtered airflow, forming a secondary adsorption phenomenon, which is not conducive to the cleaning of the filter bag, resulting in the resistance of the dust collector after running for a period of time increase, does not function properly. In addition, the discharge valves used in the ash hopper ash discharge port of the existing positive pressure reverse suction bag filter are usually single-stage electric ash unloaders and pneumatic flap valves. The disadvantage of not being able to lock the wind; some use single-connected flap valves, double-connected hammer flap valves, etc., such unloading devices have valve plates that cannot be completely sealed, especially when the positive pressure reverse suction dust collector is in the positive position. In the state of high pressure operation, its sealing performance is even worse, so that it is difficult to guarantee the air lock effect, causing part of the dust-laden gas to be ejected from the ash discharge port, resulting in secondary dust.
实用新型内容Utility model content
为克服现有技术的不足之处,本实用新型提供一种清灰彻底、避免二次吸附、运行阻力小、运行成本低、漏风系数小、适用于微细、比重轻的粉尘收集的正压反吸风袋式除尘器。In order to overcome the deficiencies of the prior art, the utility model provides a positive-pressure reverse air filter that cleans thoroughly, avoids secondary adsorption, has small running resistance, low running cost, and small air leakage coefficient, and is suitable for collecting fine dust with light specific gravity. Suction bag filter.
本实用新型解决其技术问题采用的技术方案是:包括机体、滤袋、含尘风机、均风变径管、灰斗和灰料输送管道;机体上方的各过滤室内设有数个滤袋,过滤室的上方设有烟囱,过滤室的下方设有灰斗,灰斗的下端设有卸灰器并与灰料输送管道相连;均风变径管经进风阀与灰斗相通连;均风变径管与含尘风机的出口相连;均风变径管经分叉管、反吸风阀与反吸风管相连;其特征在于:反吸风管直接与含尘风机的进口相连。这样,取消了现有同类除尘器中用于高压反吸的反吸风机,从而降低了运行功率和运行费用,减少了运转设备和损耗件。当除尘器的进风阀关闭、反吸风阀打开时,过滤室通过反吸风管、利用含尘风机的负压作用实现反吸清灰,并能使得悬浮在空气中的粉尘尽快下落到灰斗中,避免了二次吸附的产生,清灰更彻底。The technical solution adopted by the utility model to solve the technical problem is: including the body, filter bag, dust-containing fan, uniform wind variable diameter pipe, ash bucket and ash conveying pipeline; each filter chamber above the body is provided with several filter bags to filter There is a chimney above the filter chamber, an ash hopper below the filter chamber, and an ash unloader at the lower end of the ash hopper, which is connected with the ash conveying pipeline; The variable-diameter pipe is connected with the outlet of the dust-containing fan; the air-uniform variable-diameter pipe is connected with the reverse-suction pipe through the branch pipe and the anti-suction valve; the feature is that the anti-suction pipe is directly connected with the inlet of the dust-containing fan. In this way, the reverse suction fan used for high-pressure reverse suction in the existing similar dust collectors is cancelled, thereby reducing operating power and operating costs, and reducing operating equipment and loss parts. When the air inlet valve of the dust collector is closed and the back suction valve is opened, the filter chamber realizes back suction and dust removal through the back suction air pipe and the negative pressure of the dust-containing fan, and can make the dust suspended in the air fall to the air as soon as possible. In the ash hopper, the generation of secondary adsorption is avoided, and the ash cleaning is more thorough.
为解决灰斗底部的漏风问题,在灰斗与灰料输送管道之间设有二级灰斗,二级灰斗内设有料位仪,二级灰斗的下端经闸板阀与灰料输送管道相连。在正常状态下闸板阀处于关闭状态,灰斗的集灰首先进入二级灰斗中存集,当二级灰斗内的集灰到达一定位置后,料位仪立即传送信号,打开二级灰斗下端的闸板阀,并启动灰料输送管道。这样,在卸料阀卸灰时,下方的闸板阀处于完全关闭状态,并且借助于沉降的粉尘,实现完全锁风的目的,避免了二次扬尘。In order to solve the air leakage problem at the bottom of the ash hopper, there is a secondary ash hopper between the ash hopper and the ash conveying pipeline, a material level gauge is installed in the secondary ash hopper, and the lower end of the secondary ash hopper is conveyed to the ash through the gate valve. pipes connected. Under normal conditions, the gate valve is closed, and the ash collected in the ash hopper first enters the secondary ash hopper for storage. The gate valve at the lower end of the ash hopper, and start the ash conveying pipeline. In this way, when the unloading valve is unloading the ash, the gate valve below is in a completely closed state, and with the help of the settled dust, the purpose of completely locking the air is realized, and the secondary dust is avoided.
本实用新型的有益效果在于:结构合理、易于制作,清灰彻底,避免二次吸附,降低了运行阻力和运行成本低,并且锁风效果好,避免了二次扬尘,特别适用于微细、比重轻的粉尘收集。The beneficial effects of the utility model are: reasonable structure, easy manufacture, thorough dust removal, avoiding secondary adsorption, reduced running resistance and low running cost, good wind locking effect, avoiding secondary dust, especially suitable for fine, specific gravity Light dust collection.
附图说明 Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的右视图。Fig. 2 is the right side view of Fig. 1 .
图中:1为含尘风机、2为反吸风管、3为均风变径管、4为花板、5为滤袋、6为烟囱、7为导流板、8为进风阀、9为反吸风阀、10为灰斗、11为卸料器、12为二级灰斗、13为灰料输送管道、14为料位仪、15为机体、16为过滤室、17为分叉管、18为闸板阀。In the figure: 1 is the dust-containing fan, 2 is the anti-suction air pipe, 3 is the uniform air reducing pipe, 4 is the flower plate, 5 is the filter bag, 6 is the chimney, 7 is the deflector, 8 is the air inlet valve, 9 is the anti-suction valve, 10 is the ash hopper, 11 is the unloader, 12 is the secondary ash hopper, 13 is the ash conveying pipe, 14 is the material level meter, 15 is the body, 16 is the filter chamber, 17 is the sub-unit Fork pipe, 18 are gate valves.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步详述。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
本实用新型主要包括机体16、滤袋5、含尘风机1、均风变径管3、灰斗10、二级灰斗12和灰料输送管道13;机体15上方的各过滤室16内设有数个滤袋5,过滤室16的上方设有烟囱6,过滤室16的下方设有灰斗10,灰斗10的下端设有卸灰器11。均风变径管3经进风阀8与灰斗10相通连;均风变径管3与含尘风机1的出口相连;均风变径管3经分叉管17、反吸风阀9与反吸风管2相连。均风变径管3与含尘风机1的出口相连;分叉管17经反吸风阀9与反吸风管2相连;反吸风管2直接与含尘风机1的进口相连。在灰斗10的下端设有二级灰斗12,二级灰斗12内设有料位仪14,二级灰斗14的下端经闸板阀18与灰料输送管道13相连。The utility model mainly includes a body 16, a filter bag 5, a dust-containing fan 1, an air uniform variable diameter pipe 3, an ash hopper 10, a secondary ash hopper 12 and an ash conveying pipeline 13; There are several filter bags 5, a chimney 6 is arranged above the filter chamber 16, an ash hopper 10 is arranged below the filter chamber 16, and an ash unloader 11 is arranged at the lower end of the ash hopper 10. The uniform air reducing pipe 3 is connected to the ash hopper 10 through the air inlet valve 8; the uniform air reducing pipe 3 is connected to the outlet of the dust-containing fan 1; It is connected with the suction pipe 2. The air uniform reducing pipe 3 is connected with the outlet of the dust-containing fan 1; the bifurcated pipe 17 is connected with the reverse-suction pipe 2 through the anti-suction valve 9; the anti-suction pipe 2 is directly connected with the inlet of the dust-containing fan 1. A secondary ash hopper 12 is provided at the lower end of the ash hopper 10, and a material level gauge 14 is arranged in the secondary ash hopper 12, and the lower end of the secondary ash hopper 14 is connected with the ash conveying pipeline 13 through a gate valve 18.
工作时,污染气源的含尘气体经管道被含尘风机1引过来,在含尘风机1的作用下被吹进均风变径管3内进行均风处理,经进风阀8进入灰斗10,在导流板7的作用下含尘气流均匀进入各滤袋5中,并由内向外地透过滤袋5,粉尘被阻留于滤袋5的内表面,净化后的气体由顶部的烟囱6排出。随着过滤工况的不断进行,滤袋5内表面上的粉尘越积越多,设备的运行阻力逐渐增加,为了保证系统的正常运行,除尘器阻力的上限通常维持在1200~1600Pa,当超过此限定范围,则进行反吸清灰。先将进风阀8关闭,同时反吸风阀9打开,此时滤袋5因含尘风机1和反吸风管2所提供的负压作用而收缩变形,部分粉尘脱离滤袋5内表面并在反吸气流的作用下进行沉降,但由于清灰力量不足,滤袋5仅是收缩变形,此时很多粉尘不能脱离滤袋5;待10秒后,将反吸风阀9关闭,进风阀8重新打开,正压含尘气体将滤袋5重新立即鼓起,滤袋5在瞬间鼓起时由于反向作用力的作用,滤袋5上的粉尘完全脱离滤袋5表面。然后再将进风阀8关闭,反吸风阀9打开进行第二次反吸清灰,此时,脱离滤袋5表面的粉尘随反吸气流向下进入灰斗10沉降。数十秒后将反吸风阀9关闭,该过滤室16实现静止状态下的沉降清灰,间隔一定时间后再将进风阀8打开,过滤室16恢复过滤状态,并进入下一单元进行清灰,如此逐室循环清灰。滤袋5清下的粉尘落入灰斗10内,灰斗10下端的卸料器11(刚性叶轮给料机)不停运转,将集灰送入二级灰斗12内。在灰斗10的外侧部并设有振打器,间隔一定周期进行振打辅助卸灰。当二级灰斗12内的粉尘达到一定高度时,料位仪14立即传送信号,将闸板阀18打开,并启动灰料输送管道13,将粉尘集中送至指定的地点进行包装。During work, the dust-laden gas from the polluted air source is introduced by the dust-laden fan 1 through the pipeline, blown into the air-balancing variable-diameter tube 3 for air-balancing treatment under the action of the dust-laden fan 1, and enters the dust through the air inlet valve 8. The bucket 10, under the action of the deflector 7, the dust-laden air flow enters each filter bag 5 evenly, and penetrates the filter bag 5 from the inside to the outside, the dust is blocked on the inner surface of the filter bag 5, and the purified gas flows from the top. Chimney 6 discharges. As the filtering conditions continue, the dust on the inner surface of the filter bag 5 accumulates more and more, and the operating resistance of the equipment gradually increases. In order to ensure the normal operation of the system, the upper limit of the resistance of the dust collector is usually maintained at 1200-1600Pa. Within this limited range, carry out back suction cleaning. First close the air inlet valve 8 and open the back suction valve 9 at the same time. At this time, the filter bag 5 shrinks and deforms due to the negative pressure provided by the dust fan 1 and the back suction air pipe 2, and part of the dust is separated from the inner surface of the filter bag 5. Settling under the action of the back-suction airflow, but due to insufficient cleaning power, the filter bag 5 only shrinks and deforms, and at this time a lot of dust cannot leave the filter bag 5; after 10 seconds, the back-suction valve 9 is closed, The air inlet valve 8 is opened again, and the positive pressure dust-laden gas immediately bulges up the filter bag 5 again. When the filter bag 5 bulges up instantly, due to the reverse force, the dust on the filter bag 5 is completely separated from the surface of the filter bag 5 . Then the air inlet valve 8 is closed, and the anti-suction air valve 9 is opened to perform back-suction cleaning for the second time. At this time, the dust detached from the surface of the filter bag 5 enters the ash hopper 10 to settle down with the back-suction air flow. After tens of seconds, the anti-suction valve 9 is closed, and the filter chamber 16 realizes sedimentation and dust removal in a static state. After a certain period of time, the air inlet valve 8 is opened, and the filter chamber 16 returns to the filtering state, and enters the next unit for further cleaning. Dust removal, in this way, the dust is removed room by room. The dust cleared by the filter bag 5 falls into the ash hopper 10, and the unloader 11 (rigid impeller feeder) at the lower end of the ash hopper 10 keeps running to send the collected ash into the secondary ash hopper 12. A rapper is provided on the outer side of the ash hopper 10, and rapping is performed at regular intervals to assist ash discharge. When the dust in the secondary ash hopper 12 reaches a certain height, the material level gauge 14 immediately sends a signal to open the gate valve 18, and starts the ash conveying pipeline 13, and sends the dust to a designated place for packaging.
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| CNU2007201297275U CN201140008Y (en) | 2007-12-26 | 2007-12-26 | Positive pressure reverse suction bag filter |
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| CNU2007201297275U CN201140008Y (en) | 2007-12-26 | 2007-12-26 | Positive pressure reverse suction bag filter |
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| CN104524884A (en) * | 2014-12-24 | 2015-04-22 | 无锡市南长区科技创业服务中心 | Bag-type dust remover capable of avoiding secondary pollution |
| CN104958964A (en) * | 2015-05-28 | 2015-10-07 | 佛山市斯乐普特种材料有限公司 | Ultra-low emission dust-removal apparatus and ash removal method thereof |
| CN105561692A (en) * | 2015-10-16 | 2016-05-11 | 朱虹斐 | Efficient bag type dust remover |
| CN105999897A (en) * | 2016-07-05 | 2016-10-12 | 广西联壮科技股份有限公司 | Tail ash recovering device for bag-type dust remover |
| CN110090511A (en) * | 2019-06-12 | 2019-08-06 | 中冶北方(大连)工程技术有限公司 | Online ash removal system for activated coke gas cleaning absorbing unit |
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| CN116571016A (en) * | 2023-04-12 | 2023-08-11 | 湖北潜江江汉环保有限公司 | Negative pressure back suction ash removal and unloading system of negative pressure internal filtering type bag-type dust remover |
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