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CN201145716Y - Energy-saving burn-in equipment for switching power supply - Google Patents

Energy-saving burn-in equipment for switching power supply Download PDF

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Publication number
CN201145716Y
CN201145716Y CNU2007201790671U CN200720179067U CN201145716Y CN 201145716 Y CN201145716 Y CN 201145716Y CN U2007201790671 U CNU2007201790671 U CN U2007201790671U CN 200720179067 U CN200720179067 U CN 200720179067U CN 201145716 Y CN201145716 Y CN 201145716Y
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circuit
switching power
power supply
energy
burnt
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CNU2007201790671U
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邹曙
梁远文
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Dongguan Guanjia Electronic Equipment Co Ltd
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Abstract

The utility model belongs to the technical field of the electronic product technique and specifically relates to an energy-conserving burn-in equipment of switching power supply, it includes the energy recovery unit, the output voltage end of more than two burnt switching power supplies is established ties, wherein the output of establishing ties is connected with the input of energy recovery unit, the output of energy recovery unit is connected with the electric wire netting or the AC input end of burnt switching power supply, the burn-in equipment that adopts above-mentioned structure can be established ties the output voltage end of a plurality of burnt switching power supplies, return most electric energy to the AC electric wire netting or the AC input end of burnt switching power supply through the energy recovery unit, thereby reach the purpose of energy-efficient burn-in; the utility model discloses a circuit unit less, the circuit loss is few, low in production cost, the reliability is high.

Description

一种开关电源节能烧机设备 A switching power supply energy-saving burn-in device

技术领域: Technical field:

本实用新型涉及电子产品技术领域,尤其是一种开关电源节能烧机设备。The utility model relates to the technical field of electronic products, in particular to a switching power supply energy-saving burner device.

背景技术: Background technique:

传统的开关电源烧机方法是利用大功率电阻作模拟负载进行烧机(又称老化试验),电能浪费巨大。近年,已出现了一些专利技术文献,将消耗在烧机电阻上的电能回馈到被烧机的开关电源的输入端,以节约电能,如中国专利公告号为CN2750564公开的AC/DC开关电源节能烧机装置,其被烧机开关电源的每组输出电压是经过DC/DC转换电路的升压和恒流控制后,再通过并联二极管和直流电压合成电路将电能回馈到被烧机的开关电源的输入端。由于这种AC/DC开关电源节能烧机装置需要给被烧机开关电源的每组输出电压配置DC/DC升压电路和恒流控制电路,使用的电路单元较多,其高频损耗、直流损耗等损耗较大,不仅生产成本高,而且可靠性差,容易影响开关电源的烧机效率。The traditional burn-in method of switching power supply is to use a high-power resistor as a simulated load for burn-in (also known as aging test), which is a huge waste of electric energy. In recent years, there have been some patent technical documents, which feed back the electric energy consumed on the burn-in resistor to the input end of the switched-mode power supply to save electric energy. Burn-in device, the output voltage of each group of switching power supply of the burnt-in machine is boosted and constant current controlled by the DC/DC conversion circuit, and then the electric energy is fed back to the switching power supply of the burnt-in machine through a parallel diode and a DC voltage synthesis circuit input terminal. Since this AC/DC switching power supply energy-saving burn-in device needs to configure a DC/DC boost circuit and a constant current control circuit for each output voltage of the switched Losses such as loss are large, not only the production cost is high, but also the reliability is poor, which easily affects the burn-in efficiency of the switching power supply.

实用新型内容:Utility model content:

本实用新型的目的就是针对现有技术存在的不足而提供一种结构简单、可降低生产成本的开关电源节能烧机设备。The purpose of the utility model is to provide a switching power supply energy-saving burn-in device with a simple structure and a reduced production cost in view of the deficiencies in the prior art.

为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical solution adopted by the utility model is:

它包括能源回收单元,两个以上被烧机开关电源的输出电压端串联,其中串联的输出端与能源回收单元的输入端连接,能源回收单元的输出端与电网或者被烧机开关电源的交流输入端连接,每个被烧机开关电源的输出电压端并联有二极管,二极管的阴极与被烧机开关电源的正端连接,二极管的阳极与被烧机开关电源的负端连接。It includes an energy recovery unit, the output voltage terminals of two or more burned-in switching power supplies are connected in series, and the output terminals connected in series are connected to the input terminals of the energy recovery unit, and the output terminals of the energy recovery unit are connected to the grid or the AC of the burned-in switching power supply. The input terminal is connected, and a diode is connected in parallel at the output voltage end of each switching power supply of the burned machine, the cathode of the diode is connected with the positive terminal of the switched power supply of the burned machine, and the anode of the diode is connected with the negative terminal of the switched power supply of the burned machine.

所述的能源回收单元包括DC/DC电路、DC/AC电路、正弦波脉宽调制及控制电路,DC/DC电路的输出端与DC/AC电路的输入端连接,正弦波脉宽调制及控制电路的输出端分别与DC/DC电路、DC/AC电路的输入端连接。The energy recovery unit includes a DC/DC circuit, a DC/AC circuit, a sine wave pulse width modulation and control circuit, the output end of the DC/DC circuit is connected to the input end of the DC/AC circuit, and the sine wave pulse width modulation and control circuit The output ends of the circuit are respectively connected with the input ends of the DC/DC circuit and the DC/AC circuit.

所述的DC/DC电路为半桥转换电路、全桥转换电路或推挽转换电路。The DC/DC circuit is a half-bridge conversion circuit, a full-bridge conversion circuit or a push-pull conversion circuit.

所述的DC/AC电路为半桥转换电路或全桥转换电路。The DC/AC circuit is a half-bridge conversion circuit or a full-bridge conversion circuit.

所述的DC/AC电路的输出端设置有交流滤波器。The output end of the DC/AC circuit is provided with an AC filter.

所述的交流滤波器为低通滤波器。The AC filter is a low-pass filter.

本实用新型有益效果在于:The beneficial effects of the utility model are:

本实用新型提供的一种开关电源节能烧机设备包括能源回收单元,两个以上被烧机开关电源的输出电压端串联,其中串联的输出端与能源回收单元的输入端连接,能源回收单元的输出端与电网或者被烧机开关电源的交流输入端连接,采用上述结构的烧机设备可以将多个被烧机开关电源的输出电压端串联起来,通过能源回收单元将大部分的电能返回给交流电网或者被烧机开关电源的交流输入端,从而达到高效节能烧机的目的。进一步,所述的能源回收单元包括DC/DC电路、DC/AC电路、正弦波脉宽调制及控制电路,其采用的电路单元较少,电路损耗少,生产成本低,可靠性高。The utility model provides a switching power supply energy-saving burner equipment including an energy recovery unit, the output voltage terminals of more than two switched power supplies to be burned are connected in series, wherein the output terminals connected in series are connected to the input terminals of the energy recovery unit, and the energy recovery unit The output end is connected to the power grid or the AC input end of the switching power supply of the burnt-in machine. The burn-in equipment with the above structure can connect the output voltage terminals of multiple switching power supplies of the burnt-in machine in series, and return most of the electric energy to the power supply through the energy recovery unit. The AC power grid or the AC input end of the switching power supply of the burnt-in machine, so as to achieve the purpose of high-efficiency and energy-saving burn-in. Further, the energy recovery unit includes a DC/DC circuit, a DC/AC circuit, a sine wave pulse width modulation and a control circuit, which uses fewer circuit units, less circuit loss, low production cost and high reliability.

附图说明: Description of drawings:

附图1是本实用新型的结构方框图Accompanying drawing 1 is a structural block diagram of the utility model

附图2是本实用新型DC/DC电路的电路原理图Accompanying drawing 2 is the circuit schematic diagram of the utility model DC/DC circuit

附图3是本实用新型DC/AC电路、正弦波脉宽调制及控制电路的电路原理图Accompanying drawing 3 is the circuit schematic diagram of the utility model DC/AC circuit, sine wave pulse width modulation and control circuit

具体实施方式: Detailed ways:

下面结合附图对本实用新型作进一步的说明,见附图1、2、3所示,本实用新型提供的一种开关电源节能烧机设备包括能源回收单元1,两个以上被烧机开关电源的输出电压端串联,其中串联的输出端与能源回收单元1的输入端连接,能源回收单元1的输出端与电网或者被烧机开关电源的交流输入端连接,每个被烧机开关电源的输出电压端并联有二极管,二极管的阴极与被烧机开关电源的正端连接,二极管的阳极与被烧机开关电源的负端连接。The utility model will be further described below in conjunction with the accompanying drawings. See accompanying drawings 1, 2, and 3. A switching power supply energy-saving burn-in device provided by the utility model includes an energy recovery unit 1, and more than two switched power supplies to be burned-in The output voltage ends of the series are connected in series, wherein the output end of the series connection is connected with the input end of the energy recovery unit 1, and the output end of the energy recovery unit 1 is connected with the grid or the AC input end of the switching power supply of the burnt machine, and the switching power supply of each burned machine A diode is connected in parallel at the output voltage end, the cathode of the diode is connected to the positive terminal of the switching power supply of the burnt machine, and the anode of the diode is connected to the negative terminal of the switching power supply of the burnt machine.

所述的能源回收单元1包括DC/DC电路11、DC/AC电路12、正弦波脉宽调制及控制电路13,DC/DC电路11的输出端与DC/AC电路12的输入端连接,正弦波脉宽调制及控制电路13的输出端分别与DC/DC电路11、DC/AC电路12的输入端连接。The energy recovery unit 1 includes a DC/DC circuit 11, a DC/AC circuit 12, a sine wave pulse width modulation and control circuit 13, the output end of the DC/DC circuit 11 is connected to the input end of the DC/AC circuit 12, and the sinusoidal The output terminals of the pulse width modulation and control circuit 13 are respectively connected to the input terminals of the DC/DC circuit 11 and the DC/AC circuit 12 .

所述的DC/DC电路11为半桥转换电路、全桥转换电路或推挽转换电路,所述DC/DC电路11的功能是保持被烧机开关电源的输出电流,即DC/DC电路11的输入电流恒定;其通过采样被烧机开关电源的输出电流,将其与设定的烧机电流相比较,调节DC/DC电路11内部功率管的驱动脉宽来保证被烧机电源的输出电流恒定。The DC/DC circuit 11 is a half-bridge conversion circuit, a full-bridge conversion circuit or a push-pull conversion circuit, and the function of the DC/DC circuit 11 is to keep the output current of the switched power supply of the burned machine, that is, the DC/DC circuit 11 The input current is constant; it samples the output current of the switched power supply of the burned machine, compares it with the set burned machine current, and adjusts the drive pulse width of the internal power tube of the DC/DC circuit 11 to ensure the output of the burned machine power supply The current is constant.

所述的DC/AC电路12为半桥转换电路或全桥转换电路,其采用正弦波脉宽调制方式,通过调节DC/AC电路12内部功率管的驱动脉宽来保证并网电流和电网电压同频且同相,同时保证DC/AC电路12的输入直流电压恒定。The DC/AC circuit 12 is a half-bridge conversion circuit or a full-bridge conversion circuit, which adopts a sine wave pulse width modulation method to ensure grid-connected current and grid voltage by adjusting the driving pulse width of the power tube inside the DC/AC circuit 12 Same frequency and same phase, and at the same time ensure that the input DC voltage of the DC/AC circuit 12 is constant.

所述的DC/AC电路12的输出端设置有交流滤波器121,交流滤波器121为低通滤波器,其包括电感L3,对DC/AC电路12输出的交流电流进行滤波。The output end of the DC/AC circuit 12 is provided with an AC filter 121 , the AC filter 121 is a low-pass filter, which includes an inductor L3 , and filters the AC current output by the DC/AC circuit 12 .

所述的DC/DC电路11中,被烧机开关电源的输出电压端串联起来,得到V1+V2+V3+...+Vn的直流高压,D1与被烧机开关电源1#的输出并联,D2与被烧机开关电源2#的输出并联,以此类推,Dn与被烧机开关电源n#的输出并联。当某一被烧机开关电源发生故障导致其输出端没有输出电压时,并联二极管能保证该串联支路正常工作,不会影响整个设备的运行;其中L1和C1构成滤波电路111,用于改善直流高压的纹波电流和电压,R1为电流取样电阻,以控制烧机电流的稳定;开关功率管Q1、Q2、Q3、Q4,二极管D4、D5、D6、D7,电容C2和脉宽调制及驱动电路构成全桥变换电路112,T1为隔离升压高频变压器,与T1连接的二极管D8、D9、D10、D11,电感L2、电容C3构成高频整流滤波电路113,高频整流滤波电路113对T1的输出电压进行整流滤波为400V直流高压。In the described DC/DC circuit 11, the output voltage terminals of the switching power supply of the burned-in machine are connected in series to obtain a DC high voltage of V1+V2+V3+...+Vn, and D1 is connected in parallel with the output of the switching power supply of the burned-in machine 1#, D2 is connected in parallel with the output of switching power supply 2# of the burnt machine, and so on, Dn is connected in parallel with the output of switching power supply n# of the burned machine. When a switching power supply of a burned-in machine fails and there is no output voltage at its output terminal, the parallel diode can ensure the normal operation of the series branch without affecting the operation of the entire device; wherein L1 and C1 form a filter circuit 111 for improving DC high voltage ripple current and voltage, R1 is the current sampling resistor to control the stability of the burn-in current; switching power tubes Q1, Q2, Q3, Q4, diodes D4, D5, D6, D7, capacitor C2 and pulse width modulation and The driving circuit constitutes a full-bridge conversion circuit 112, T1 is an isolated step-up high-frequency transformer, diodes D8, D9, D10, D11 connected to T1, an inductor L2, and a capacitor C3 constitute a high-frequency rectification and filtering circuit 113, and a high-frequency rectification and filtering circuit 113 The output voltage of T1 is rectified and filtered to 400V DC high voltage.

所述的DC/AC电路12中的电容C4对400V直流高压进一步滤波,再由开关功率管Q5、Q6、Q7、Q8、二极管D12、D13、D14、D15和正弦波脉宽调制及控制电路13构成的全桥正弦波变换电路将400V直流高压逆变成正弦波电压,正弦波电压由DC/AC电路12的输出端送入交流电网,为被烧机的开关电源提供电能。The capacitor C4 in the DC/AC circuit 12 further filters the 400V DC high voltage, and then the switching power transistors Q5, Q6, Q7, Q8, diodes D12, D13, D14, D15 and the sine wave pulse width modulation and control circuit 13 The formed full-bridge sine wave conversion circuit inverts the 400V DC high voltage into a sine wave voltage, and the sine wave voltage is sent to the AC power grid from the output end of the DC/AC circuit 12 to provide electric energy for the switching power supply of the burned-in machine.

当然,以上所述仅是本实用新型的较佳实施例,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。Of course, the above are only preferred embodiments of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the utility model patent application are included in the utility model patent application within range.

Claims (6)

1, the energy-conservation burn-in device of a kind of Switching Power Supply, it is characterized in that: it comprises energy recovery unit, burnt the output voltage terminal series connection of machine Switching Power Supply more than two, wherein Chuan Lian output terminal is connected with the input end of energy recovery unit, the output terminal of energy recovery unit is connected with electrical network or by the ac input end of burning machine Switching Power Supply, each output voltage terminal that is burnt the machine Switching Power Supply is parallel with diode, the negative electrode of diode is connected with the anode that is burnt the machine Switching Power Supply, and the anode of diode is connected with the negative terminal that is burnt the machine Switching Power Supply.
2, the energy-conservation burn-in device of a kind of Switching Power Supply according to claim 1, it is characterized in that: described energy recovery unit comprises DC/DC circuit, DC/AC circuit, Sine Wave Pulse Width Modulation and control circuit, the output terminal of DC/DC circuit is connected with the input end of DC/AC circuit, and the output terminal of Sine Wave Pulse Width Modulation and control circuit is connected with the input end of DC/DC circuit, DC/AC circuit respectively.
3, the energy-conservation burn-in device of a kind of Switching Power Supply according to claim 2 is characterized in that: described DC/DC circuit is half-bridge change-over circuit, full-bridge change-over circuit or recommends change-over circuit.
4, the energy-conservation burn-in device of a kind of Switching Power Supply according to claim 2 is characterized in that: described DC/AC circuit is half-bridge change-over circuit or full-bridge change-over circuit.
5, the energy-conservation burn-in device of a kind of Switching Power Supply according to claim 2, it is characterized in that: the output terminal of described DC/AC circuit is provided with alternating current filter.
6, the energy-conservation burn-in device of a kind of Switching Power Supply according to claim 5, it is characterized in that: described alternating current filter is a low-pass filter.
CNU2007201790671U 2007-12-29 2007-12-29 Energy-saving burn-in equipment for switching power supply Expired - Lifetime CN201145716Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102005951A (en) * 2010-11-10 2011-04-06 中南大学 Direct-current high-voltage power supply for electrical prospecting and direct-current high-voltage acquisition method
WO2011150733A1 (en) * 2010-06-04 2011-12-08 Wong Hon Ki Power supply aging system and load balance control method
CN104485812A (en) * 2014-12-17 2015-04-01 镇江市高等专科学校 Burn-in device for ageing power supply adapter
CN107797078A (en) * 2016-08-30 2018-03-13 中兴通讯股份有限公司 A kind of energy feedback type power source aging method and its device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011150733A1 (en) * 2010-06-04 2011-12-08 Wong Hon Ki Power supply aging system and load balance control method
CN102288922A (en) * 2010-06-04 2011-12-21 黄汉基 Power aging system and load balancing control method
CN102288922B (en) * 2010-06-04 2014-05-28 黄汉基 Power aging system and load balancing control method
CN102005951A (en) * 2010-11-10 2011-04-06 中南大学 Direct-current high-voltage power supply for electrical prospecting and direct-current high-voltage acquisition method
CN104485812A (en) * 2014-12-17 2015-04-01 镇江市高等专科学校 Burn-in device for ageing power supply adapter
CN107797078A (en) * 2016-08-30 2018-03-13 中兴通讯股份有限公司 A kind of energy feedback type power source aging method and its device

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Owner name: DONGGUAN GUANJIA ELECTRONICS EQUIPMENT CO., LTD.

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Effective date: 20091127

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Address after: Guangdong province Hongye two South Road, Dongguan city Tangxia town Hongye Industrial Zone No. 1, zip code: 523710

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Granted publication date: 20081105