CN201144264Y - Reduction annealing furnaces for hot-dip galvanizing - Google Patents
Reduction annealing furnaces for hot-dip galvanizing Download PDFInfo
- Publication number
- CN201144264Y CN201144264Y CNU2007201866079U CN200720186607U CN201144264Y CN 201144264 Y CN201144264 Y CN 201144264Y CN U2007201866079 U CNU2007201866079 U CN U2007201866079U CN 200720186607 U CN200720186607 U CN 200720186607U CN 201144264 Y CN201144264 Y CN 201144264Y
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- furnace
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- dip galvanizing
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- 238000000137 annealing Methods 0.000 title claims abstract description 16
- 238000005246 galvanizing Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005485 electric heating Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002791 soaking Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
技术领域 technical field
本实用新型属于热镀锌生产领域,尤其涉及一种用于热镀锌工艺的还原退火炉。The utility model belongs to the field of hot-dip galvanizing production, in particular to a reduction annealing furnace used in the hot-dip galvanizing process.
背景技术 Background technique
还原退火炉又称塔式炉,是热镀生产线上的核心设备,其主要功能是根据生产产品级别要求及相应的退火热处理曲线,对带钢进行加热、保温,冷却和均温,完成带钢的再结晶退火并使带钢达到入锌锅前所要求的温度。同时,炉内通有高纯的保护气体,带钢在高温下,其表面的氧化铁膜被充分地还原成海棉状的纯铁,从而保证带钢基体与锌液有良好的结合强度。目前使用的还原炉,存在炉子气密性不够好、炉内带钢还原不够充分的缺陷。The reduction annealing furnace, also known as the tower furnace, is the core equipment of the hot-dip plating production line. Its main function is to heat, keep warm, cool and evenly heat the strip steel according to the requirements of the production product level and the corresponding annealing heat treatment curve, and complete the strip steel production line. Recrystallization annealing and bring the strip to the required temperature before entering the zinc pot. At the same time, there is a high-purity protective gas in the furnace, and the iron oxide film on the surface of the strip steel is fully reduced to sponge-like pure iron at high temperature, thereby ensuring a good bonding strength between the strip steel matrix and the zinc liquid. The currently used reduction furnace has the defects of insufficient airtightness of the furnace and insufficient reduction of strip steel in the furnace.
发明内容 Contents of the invention
本实用新型为了解决上述技术问题,提供一种气密性好,使用的炉辊数量少,炉内带钢还原充分且寿命长的用于热镀锌工艺的还原退火炉。In order to solve the above technical problems, the utility model provides a reduction annealing furnace for hot-dip galvanizing process which has good airtightness, fewer furnace rolls, sufficient strip steel reduction in the furnace and long service life.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:本实用新型包括机架,所述的机架上下侧分别设有若干个相配的带动钢带的炉辊,机架的前后两侧分别设有若干个W型辐射管,机架的前后两侧中一侧为操作侧、一侧为传动侧。The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: the utility model comprises a frame, and the upper and lower sides of the frame are respectively provided with several matching furnace rollers that drive the steel belt, and the front and rear of the frame Several W-shaped radiant tubes are respectively arranged on both sides, and one of the front and rear sides of the frame is the operation side and the other is the transmission side.
作为优选,所述的机架上下侧分别有四个炉辊。As a preference, there are four furnace rollers on the upper and lower sides of the frame respectively.
作为优选,所述的操作侧的辐射管设置成垂直方向的6层,且按垂直方向平行排列,共有45根。As a preference, the radiant tubes on the operating side are arranged in 6 layers in the vertical direction and arranged in parallel in the vertical direction, with a total of 45 tubes.
作为优选,所述的传动侧的辐射管设置成垂直方向6层,且按垂直方向平行排列,共有42根。As a preference, the radiant tubes on the transmission side are arranged in 6 layers in the vertical direction and arranged in parallel in the vertical direction, with a total of 42 tubes.
作为优选,所述的第一炉辊和第二炉辊之间为加热段,第二炉辊和第三炉辊之间为均热段,第三炉辊和第四炉辊之间为均温段;所述的均温段通过水平过道连接快冷段。As a preference, the heating section is between the first furnace roll and the second furnace roll, the soaking section is between the second furnace roll and the third furnace roll, and the heating zone is between the third furnace roll and the fourth furnace roll. Warming section; said uniform temperature section is connected to the fast cooling section through a horizontal passage.
作为优选,所述的快冷段设有冷却风箱和12根电加热辐射管。As a preference, the fast cooling section is provided with a cooling wind box and 12 electric heating radiant tubes.
本实用新型的有益效果是:炉子气密性好,使用的炉辊数量少,寿命长;维护费用低且炉内带钢还原充分、产品质量好,有利于改善板型;缩短炉长,炉子热效率高。The beneficial effects of the utility model are: the furnace has good air tightness, the number of furnace rollers used is small, and the service life is long; the maintenance cost is low, the strip steel in the furnace is fully restored, and the product quality is good, which is conducive to improving the plate shape; High thermal efficiency.
附图说明 Description of drawings
图1是本实用新型的一种结构示意图。Fig. 1 is a kind of structural representation of the utility model.
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例1:本实施例的用于热镀锌工艺的还原退火炉,如图1所示,包括机架1,机架旁边是工作台2,机架1上下侧分别安装有四个相配的带动钢带3的炉辊4,8个炉辊合为两组,上侧为第一组,下侧为第二组,下炉辊中心标高为3500mm,上炉辊中心标高为18500mm,上下炉辊中心辊间距为15000mm。Embodiment 1: the reduction annealing furnace for the hot-dip galvanizing process of this embodiment, as shown in Figure 1, includes a frame 1, next to the frame is a
机架的前后两侧分别安装有W型辐射管,一侧为操作侧、一侧为传动侧。操作侧的辐射管5设置成垂直方向的6层,且按垂直方向平行排列,共有45根;传动侧的辐射管设置成垂直方向6层,且按垂直方向平行排列,共有42根。W-shaped radiant tubes are respectively installed on the front and rear sides of the frame, one side is the operation side and the other side is the transmission side. The radiant tubes 5 on the operation side are arranged in 6 layers in the vertical direction and arranged in parallel in the vertical direction, a total of 45; the radiant tubes on the transmission side are arranged in 6 layers in the vertical direction and arranged in parallel in the vertical direction, a total of 42.
第一炉辊4-1和第二炉辊4-2之间为加热段,第二炉辊4-2和第三炉辊4-3之间为均热段,第三炉辊4-3和第四炉辊4-4之间为均温段;均温段通过水平过道10连接快冷段7;快冷段7上安装有冷却风箱8和12根电加热辐射管9。加热段和均热段的作用是把带钢加热到退火温度,并根据再结晶要求保温一段时间。带钢从均温段通过一个水平过道进入快冷段,快冷段有两个行程,带钢通过两侧安装的冷却风箱,3套循环风机将炉内热的保护气体抽出,经过气水换热器冷却后鼓入风箱,从风箱的喷孔均匀地喷吹在带钢表面,实现对带钢的冷却。炉内设置12根电加热辐射管,每根25KW,用来对薄带钢加热或冷炉启动。Between the first furnace roll 4-1 and the second furnace roll 4-2 is a heating section, between the second furnace roll 4-2 and the third furnace roll 4-3 is a soaking section, and the third furnace roll 4-3 Between the fourth furnace roller 4-4 is a uniform temperature section; the uniform temperature section is connected to the fast cooling section 7 through a
带钢在炉内长度为180米,在120m/min机组运行速度下在炉内停留1.5分钟,其中在加热段0.75分钟,在均热段0.25分钟,在冷却段0.5分钟。The length of the steel strip in the furnace is 180 meters, and it stays in the furnace for 1.5 minutes at a unit operating speed of 120 m/min, including 0.75 minutes in the heating section, 0.25 minutes in the soaking section, and 0.5 minutes in the cooling section.
本实用新型炉子气密性好,使用的炉辊数量少,寿命长,维护费用低,且炉内带钢还原充分、产品质量好,有利于改善板型。同时缩短炉长,炉子热效率高。The furnace of the utility model has good air tightness, fewer furnace rollers, long service life, low maintenance cost, sufficient strip steel reduction in the furnace, good product quality, and is beneficial to improving the shape of the plate. At the same time, the length of the furnace is shortened, and the thermal efficiency of the furnace is high.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201866079U CN201144264Y (en) | 2007-12-27 | 2007-12-27 | Reduction annealing furnaces for hot-dip galvanizing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201866079U CN201144264Y (en) | 2007-12-27 | 2007-12-27 | Reduction annealing furnaces for hot-dip galvanizing |
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| Publication Number | Publication Date |
|---|---|
| CN201144264Y true CN201144264Y (en) | 2008-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201866079U Expired - Lifetime CN201144264Y (en) | 2007-12-27 | 2007-12-27 | Reduction annealing furnaces for hot-dip galvanizing |
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| Country | Link |
|---|---|
| CN (1) | CN201144264Y (en) |
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2007
- 2007-12-27 CN CNU2007201866079U patent/CN201144264Y/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ZHEJIANG HUADA NEW MATERIALS CO., LTD. Free format text: FORMER NAME: ZHEJIANG HUADA STEEL INDUSTRY CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: Dayuan industry function area of Fuyang city Hangzhou city Zhejiang province 311413 Patentee after: ZHEJIANG HUADA NEW MATERIAL CO., LTD. Address before: 311413 Zhejiang province Fuyang Dayuan Industrial Zone Patentee before: Zhejiang Huada Steel Co., Ltd. |
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| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: Nan Lu Da Yuan Zhen bridge in Fuyang District of Hangzhou City, Zhejiang Province, No. 198 311413 Patentee after: ZHEJIANG HUADA NEW MATERIAL CO., LTD. Address before: Dayuan industry function area of Fuyang city Hangzhou city Zhejiang province 311413 Patentee before: ZHEJIANG HUADA NEW MATERIAL CO., LTD. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20081105 |
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| CX01 | Expiry of patent term |