CN201137167Y - Ditch vertical film laying machine - Google Patents
Ditch vertical film laying machine Download PDFInfo
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- CN201137167Y CN201137167Y CNU2007201177108U CN200720117710U CN201137167Y CN 201137167 Y CN201137167 Y CN 201137167Y CN U2007201177108 U CNU2007201177108 U CN U2007201177108U CN 200720117710 U CN200720117710 U CN 200720117710U CN 201137167 Y CN201137167 Y CN 201137167Y
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- 239000000725 suspension Substances 0.000 claims abstract description 14
- 239000002985 plastic film Substances 0.000 claims description 19
- 229920006255 plastic film Polymers 0.000 claims description 19
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 239000002689 soil Substances 0.000 abstract description 10
- 235000013399 edible fruits Nutrition 0.000 abstract 1
- 238000004078 waterproofing Methods 0.000 abstract 1
- 230000003287 optical effect Effects 0.000 description 3
- 238000009412 basement excavation Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型属于一种挖沟机械,尤其是涉及一种自动垂直铺膜的开沟垂直铺膜机。The utility model belongs to a ditching machine, in particular to a ditching and vertical film-laying machine for automatic vertical film-laying.
背景技术 Background technique
目前,链条刀式挖沟机已得到了应用,例如,中国专利公开号CN2601268,公开日2004年01月28日,发明创造的名称为‘链条刀式光缆挖沟机’,该申请案公开了一种链条刀式光缆挖沟机。该链条刀式光缆挖沟机由牵引车、支架、动力系统、链条挖刀组件组成,链条挖刀组件包括一个可沿从动链轮转轴而转动的挖刀臂,从动链轮与转轮间有一个均布有挖刀的链条,一个提升油缸,使挖刀臂抬起或落下。能够通过挖刀挖土开出沟壁光滑的深沟。该技术方案有效解决了采用人工挖掘或以大马力拖拉机为动力的固定犁式挖沟机存在的作业费时费力、能耗高、开出的深沟沟壁不光滑等技术问题。但尚有不足之处:需要人工向沟内垂直铺膜、人工回填挖出来的土固定薄膜。存在劳动强度大、作业效率低的问题。At present, the chain knife type trencher has been applied, for example, Chinese Patent Publication No. CN2601268, published on January 28, 2004, the name of the invention is 'chain knife type optical cable trencher', and the application has disclosed A chain cutter type optical cable trencher. The chain knife type optical cable trencher is composed of a tractor, a bracket, a power system, and a chain digging knife assembly. The chain knife digging assembly includes a digging knife arm that can rotate along the shaft of the driven sprocket, and the driven sprocket and the runner There is a chain with digging knives evenly distributed between them, and a lifting cylinder to lift or drop the digging knife arm. A deep ditch with smooth ditch walls can be opened by digging the soil with a digging knife. This technical solution effectively solves the technical problems of manual excavation or fixed plow trenchers powered by high-horsepower tractors, such as time-consuming and labor-intensive operations, high energy consumption, and rough trench walls. But there are still deficiencies: it is necessary to manually lay film vertically in the ditch, and manually backfill the excavated soil to fix the film. There are problems of high labor intensity and low operating efficiency.
实用新型内容Utility model content
本实用新型的目的是克服现有技术中的不足,提供一种自动垂直铺膜、减轻劳动强度、作业效率高的开沟垂直铺膜机。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a ditching vertical film-laying machine with automatic vertical film-laying, reduced labor intensity and high operating efficiency.
为实现上述目的,本实用新型采用下述技术方案:本实用新型的开沟垂直铺膜机包括悬挂车架、安装在悬挂车架下方的左右两个地轮、与悬挂车架纵向铰接支承的支架、铰接安装在支架上的刀链架、以及安装在刀链架上的刀链、铰接安装在刀链架和支架顶端之间的左右两个刀链升降油缸、出土导向板安装在刀链前部下方、液压马达横向垂直安装在支架的侧面,其轴系组件与支架和刀链架的铰接中心线同轴,横摆油缸横向铰接安装在悬挂车架和支架之间。在刀链的外侧上方,与刀链架中心线平行设有管梁,滑座主体设计为方管形,其上部通过左右双侧板构成滑槽,该左右双侧板上对称开有两个滑座长孔,该滑座套装在该管梁上。该滑座的后部设置垂直铺膜装置,所述垂直铺膜装置由铺膜箱、上架、倾斜梁、膜卷托辊、膜卷、转辊、回填铲、塑料薄膜、垂直转辊组、铺膜箱尾架组成。该铺膜箱设计为垂直扁平腔形构造,并与内凹槽形倾斜梁联接成一体使其前端封闭,该铺膜箱的后端与铺膜箱尾架相接,该铺膜箱尾架上设置出膜口,在所述铺膜箱尾架和倾斜梁的上端固装上架,该铺膜箱的上端设置纵向开口,在该上架上,位于纵向开口上方,纵向对应设置转辊,在所述上架上方,与该转辊平行,纵向对应支承膜卷托辊,该膜卷托辊上支承安装膜卷,所述倾斜梁安装在该滑座的上部滑槽内,左右两侧各两个滑轴分别穿过左右两个滑座长孔与所述倾斜梁上的四个滑轴螺母联接,使该倾斜梁沿滑槽定位,滑动油缸与滑座平行,其上端与所述管梁铰接,下端与所述上架前端铰接,以便驱动垂直铺膜装置沿该滑座的上部滑槽滑动,在所述倾斜梁的凹槽内设有倾斜转辊,该倾斜转辊的上端与倾斜梁的上端铰接,下端与所述铺膜箱尾架的底部铰接,该倾斜转辊中心线与所述刀链架中心线平行,且与水平面之间成α倾角,该α倾角为30~60°;在所述铺膜箱尾架上垂直安装垂直转辊组,该垂直转辊组的右侧设置回填铲,该回填铲水平倾斜铰接在所述上架上;所述转辊中心线和膜卷托辊中心线的安装角度与该倾斜转辊中心线与水平面之间的α倾角相协调,保证塑料薄膜在转辊的导向下,通过铺膜箱上端纵向开口下拉,绕过倾斜转辊使该塑料薄膜由原方向转换为水平方向,该塑料薄膜经过铺膜箱尾架上的出膜口,并通过该垂直转辊组水平拉出。In order to achieve the above purpose, the utility model adopts the following technical scheme: the ditching vertical film-laying machine of the utility model includes a suspension frame, two left and right ground wheels installed under the suspension frame, and a vertically hinged support with the suspension frame. Bracket, the knife chain holder hingedly installed on the bracket, and the knife chain installed on the knife chain holder, the two left and right knife chain lifting cylinders hingedly installed between the knife chain holder and the top of the bracket, and the excavation guide plate installed on the knife chain Below the front, the hydraulic motor is horizontally and vertically installed on the side of the support, its shaft assembly is coaxial with the hinged center line of the support and the knife chain frame, and the lateral swing oil cylinder is horizontally articulated and installed between the suspension frame and the support. Above the outer side of the knife chain, there is a pipe beam parallel to the center line of the knife chain frame. The main body of the slide seat is designed as a square tube. The sliding seat has a long hole, and the sliding seat is sleeved on the pipe beam. The rear part of the sliding seat is provided with a vertical film laying device, which consists of a film laying box, an upper frame, an inclined beam, a film roller, a film roll, a rotating roller, a backfill shovel, a plastic film, a vertical rotating roller group, Film laying box tail frame composition. The film laying box is designed as a vertical flat cavity structure, and is connected with an inner groove-shaped inclined beam to make the front end closed. The rear end of the film laying box is connected with the tail frame of the film laying box. A film outlet is arranged on the top, and the upper end of the tail frame and the inclined beam of the film laying box is fixed on the upper frame. The upper end of the film laying box is provided with a longitudinal opening. On the upper frame, it is located above the longitudinal opening. The top of the upper frame is parallel to the rotating roller, and the longitudinal direction corresponds to the supporting roller of the film roll. The film roll is supported and installed on the roller of the film roll. Two sliding shafts pass through the long holes of the two sliding seats on the left and right to connect with the four sliding shaft nuts on the inclined beam, so that the inclined beam is positioned along the chute, the sliding oil cylinder is parallel to the sliding seat, and its upper end is connected to the pipe beam Hinged, the lower end is hinged with the front end of the upper frame, so as to drive the vertical film laying device to slide along the upper chute of the slide seat, and an inclined roller is arranged in the groove of the inclined beam, and the upper end of the inclined roller is connected with the inclined beam. The upper end is hinged, and the lower end is hinged with the bottom of the tail frame of the film laying box. The centerline of the inclined roller is parallel to the centerline of the knife chain frame, and forms an angle of α with the horizontal plane. The angle of α is 30-60° ; vertically install the vertical roller group on the tail frame of the film laying box, the right side of the vertical roller group is provided with a backfill shovel, and the backfill shovel is horizontally inclined and hinged on the upper frame; the center line of the roller and the film roll The installation angle of the center line of the supporting roller is coordinated with the α inclination angle between the center line of the inclined roller and the horizontal plane, so as to ensure that the plastic film is pulled down through the longitudinal opening at the upper end of the film laying box under the guidance of the roller, and bypasses the inclined roller to make the The plastic film is converted from the original direction to the horizontal direction, and the plastic film passes through the film outlet on the tail frame of the film laying box, and is pulled out horizontally by the vertical roller group.
作为本实用新型开沟垂直铺膜机,所述垂直转辊组由上支座、拉伸弹簧、主动摩擦辊、中间辊、从动辊、防护罩、下支座组成。所述主动摩擦辊、中间辊、从动辊垂直排列,且水平截面呈三角形配置,其中所述主动摩擦辊和从动辊的上端横向并列固定支承在上支座上,下端横向并列固定支承在下支座上,该主动摩擦辊和从动辊之间设置垂直隙口,且与上述铺膜箱尾架上设置的出膜口相对应,所述中间辊位于主动摩擦辊和从动辊的后方,该中间辊的上、下端分别浮动支承在上支座和下支座上,该中间辊的上、下轴端与主动摩擦辊的上、下轴端之间分别挂接一个拉伸弹簧,使中间辊分别与所述主动摩擦辊和从动辊相贴,且当主动摩擦辊行进旋转时,通过摩擦带动中间辊旋转,中间辊旋转摩擦带动从动辊与之相向旋转,位于出膜口处的塑料薄膜穿过主动摩擦辊和从动辊之间的垂直隙口,从中间辊和从动辊之间垂直拉出,防护罩位于主动摩擦辊的侧后方,其上、下端分别固定在上支座和下支座上。As the vertical ditching film laying machine of the utility model, the vertical rotating roller group is composed of an upper support, a tension spring, an active friction roller, an intermediate roller, a driven roller, a protective cover, and a lower support. The active friction rollers, intermediate rollers and driven rollers are vertically arranged, and the horizontal section is triangular in configuration, wherein the upper ends of the active friction rollers and driven rollers are horizontally parallel and fixedly supported on the upper support, and the lower ends are horizontally parallel and fixedly supported on the lower On the support, a vertical gap is set between the active friction roller and the driven roller, and corresponds to the film outlet provided on the tail frame of the above-mentioned film laying box, and the middle roller is located behind the active friction roller and the driven roller , the upper and lower ends of the middle roller are floatingly supported on the upper support and the lower support respectively, and a tension spring is connected between the upper and lower shaft ends of the middle roller and the upper and lower shaft ends of the driving friction roller respectively, Make the middle roller stick to the driving friction roller and the driven roller respectively, and when the driving friction roller advances and rotates, the middle roller is driven to rotate through friction, and the rotation friction of the middle roller drives the driven roller to rotate opposite to it, and is located at the film outlet The plastic film at the position passes through the vertical gap between the active friction roller and the driven roller, and is pulled out vertically from between the middle roller and the driven roller. The protective cover is located behind the active friction roller, and its upper and lower ends are respectively fixed on the on the upper and lower supports.
作为本实用新型开沟垂直铺膜机的进一步改进,该倾斜转辊中心线与所述刀链架中心线平行,且与水平面之间的倾角为45°,所述转辊和膜卷托辊水平安装在所述上架上。As a further improvement of the utility model ditching vertical film laminating machine, the centerline of the inclined roller is parallel to the centerline of the knife chain frame, and the inclination angle between the horizontal plane is 45°. Installed horizontally on the upper frame.
采用上述技术方案后,本实用新型提供的开沟垂直铺膜机具有的有益效果是:由于在滑座的后部设置垂直铺膜装置,通过刀链上的挖刀挖土开出沟壁光滑深沟的同时,垂直铺膜装置行进中按要求的深度自动垂直铺膜,自动回填土垂直固定薄膜,开沟、铺膜一次作业完成。与现有技术相比,减轻了劳动强度、提高了作业效率。After adopting the above-mentioned technical scheme, the beneficial effect of the ditching vertical film-laying machine provided by the utility model is: since the vertical film-laying device is arranged at the rear of the sliding seat, the ditch wall is smoothed out by digging the soil with the digging knife on the knife chain While the trench is deep, the vertical film laying device will automatically lay the film vertically according to the required depth while the vertical film laying device is moving, and automatically backfill the soil to fix the film vertically, and the ditching and film laying are completed in one operation. Compared with the prior art, the labor intensity is reduced and the working efficiency is improved.
附图说明 Description of drawings
图1是本实用新型开沟垂直铺膜机结构示意图;Fig. 1 is a structural schematic diagram of the utility model ditching vertical film-laying machine;
图2是图1的侧视图;Fig. 2 is a side view of Fig. 1;
图3是图1中滑座的结构示意图;Fig. 3 is a schematic structural view of the slider in Fig. 1;
图4是图3的侧视图;Fig. 4 is a side view of Fig. 3;
图5是图1中垂直铺膜装置的结构示意图;Fig. 5 is a schematic structural view of the vertical film laying device in Fig. 1;
图6是图5的俯视图;Figure 6 is a top view of Figure 5;
图7是图5的侧视图;Fig. 7 is a side view of Fig. 5;
图8是图5中铺膜箱尾架的结构示意图;Fig. 8 is the structural representation of film-laying box tailstock among Fig. 5;
图9是图8的俯视图;Figure 9 is a top view of Figure 8;
图10是图5中垂直转辊组的结构示意图;Fig. 10 is a schematic structural view of the vertical roller group in Fig. 5;
图11是图10的俯视图。FIG. 11 is a top view of FIG. 10 .
图中:悬挂车架1 支架2 刀链架3 管梁4 刀链5 滑座6 刀链升降油缸7 滑动油缸8 滑座长孔9 滑轴10 铺膜箱11 上架12 倾斜梁13 膜卷托辊14 膜卷15 转辊16 回填铲17 塑料薄膜18 垂直转辊组19 铺膜箱尾架20 出土导向板21 地轮22 液压马达23 横摆油缸24 倾斜转辊25滑轴螺母26 上支座27 拉伸弹簧28 主动摩擦辊29 中间辊30 从动辊31防护罩32 下支座33 出膜口34In the figure: Suspension frame 1
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
本实用新型开沟垂直铺膜机的结构如图1、图2所示,包括悬挂车架1、安装在悬挂车架1下方的左右两个地轮22、与悬挂车架1纵向铰接支承的支架2、铰接安装在支架2上的刀链架3、以及安装在刀链架3上的刀链5、铰接安装在刀链架3和支架2顶端之间的左右两个刀链升降油缸7、出土导向板21安装在刀链5前部下方、液压马达23横向垂直安装在支架2的侧面,其轴系组件与支架2和刀链架3的铰接中心线同轴,横摆油缸24横向铰接安装在悬挂车架1和支架2之间。在刀链5的外侧上方,与刀链架3中心线平行设有管梁4,在图3、图4中,滑座6主体设计为方管形,其上部通过左右双侧板构成滑槽,该左右双侧板上对称开有两个滑座长孔9。如图1所示,该滑座6套装在该管梁4上,该滑座6的后部设置垂直铺膜装置,在图5、图6和图7中,所述垂直铺膜装置由铺膜箱11、上架12、倾斜梁13、膜卷托辊14、膜卷15、转辊16、回填铲17、塑料薄膜18、垂直转辊组19、铺膜箱尾架20组成。该铺膜箱11设计为垂直扁平腔形构造,并与内凹槽形倾斜梁13联接成一体使其前端封闭,如图8、图9所示,该铺膜箱11的后端与铺膜箱尾架20相接,该铺膜箱尾架20上设置出膜口34,在所述铺膜箱尾架20和倾斜梁13的上端固装上架12,该铺膜箱11的上端设置纵向开口,在该上架12上,位于纵向开口上方,纵向对应设置转辊16,在所述上架12上方,与该转辊16平行,纵向对应支承膜卷托辊14,该膜卷托辊14上支承安装膜卷15,如图1所示,所述倾斜梁13安装在该滑座6的上部滑槽内,左右两侧各两个滑轴10分别穿过左右两个滑座长孔9与所述倾斜梁13上的四个滑轴螺母26联接,使该倾斜梁13沿滑槽定位,滑动油缸8与滑座6平行,其上端与所述管梁4铰接,下端与所述上架12前端铰接,以便驱动垂直铺膜装置沿该滑座6的上部滑槽滑动,在所述倾斜梁13的凹槽内设有倾斜转辊25,该倾斜转辊25的上端与倾斜梁13的上端铰接,下端与所述铺膜箱尾架20的底部铰接,该倾斜转辊25中心线与所述刀链架3中心线平行,且与水平面之间成α倾角,该α倾角为30~60°,以采用40~50°为宜,最好采用45°。在所述铺膜箱尾架20上垂直安装垂直转辊组19,该垂直转辊组19的右侧设置回填铲17,该回填铲17水平倾斜铰接在所述上架12上;所述转辊16中心线和膜卷托辊14中心线的安装角度与该倾斜转辊25中心线与水平面之间的α倾角相协调,保证塑料薄膜18在转辊16的导向下,通过铺膜箱11上端纵向开口下拉,绕过倾斜转辊25使该塑料薄膜18由原方向转换为水平方向,该塑料薄膜18经过铺膜箱尾架20上的出膜口34,并通过该垂直转辊组19水平拉出。当该倾斜转辊25中心线与所述刀链架3中心线平行,且与水平面之间的倾角为45°时,所述转辊16和膜卷托辊14水平安装在所述上架12上。The structure of the utility model ditching vertical film-laying machine is shown in Fig. 1 and Fig. 2, including a suspension frame 1, two left and
如图10、图11所示,给出了本实用新型的垂直转辊组具体实施方式的结构示意图,所述垂直转辊组19由上支座27、拉伸弹簧28、主动摩擦辊29、中间辊30、从动辊31、防护罩32、下支座33组成。所述主动摩擦辊29、中间辊30、从动辊31垂直排列,且水平截面呈三角形配置,其中所述主动摩擦辊29和从动辊31的上端横向并列固定支承在上支座27上,下端横向并列固定支承在下支座33上,该主动摩擦辊29和从动辊31之间设置垂直隙口,且与上述铺膜箱尾架20上设置的出膜口34相对应,所述中间辊30位于主动摩擦辊29和从动辊31的后方,该中间辊30的上、下端分别浮动支承在上支座27和下支座33上,该中间辊30的上、下轴端与主动摩擦辊29的上、下轴端之间分别挂接一个拉伸弹簧28,使中间辊30分别与所述主动摩擦辊29和从动辊31相贴,且当主动摩擦辊29行进旋转时,通过摩擦带动中间辊30旋转,中间辊30旋转摩擦带动从动辊31与之相向旋转,位于出膜口34处的塑料薄膜18穿过主动摩擦辊29和从动辊31之间的垂直隙口,从中间辊30和从动辊31之间垂直拉出,防护罩32位于主动摩擦辊29的侧后方,其上、下端分别固定在上支座27和下支座33上。As shown in Fig. 10 and Fig. 11, the structural schematic diagram of the specific embodiment of the vertical roller group of the present invention is provided, and the
本实用新型的工作过程是,液压马达带动刀链转动,刀链升降油缸伸长将刀链架放下,设置在滑座后部的垂直铺膜装置也随刀链架下落到要求深度,安装在刀链上的挖沟刀在刀链的驱动下挖土切根开沟,切割后的树根和挖下的土在挖沟刀的作用下被带出沟外;被挖出的土、树根在出土导向板的作用下被堆到沟的右侧。同时,将塑料薄膜一端固定,随着机组的前进,塑料薄膜不断从垂直铺膜装置的垂直转辊组中被拉出,在回填铲的作用下,被拉出的塑料薄膜被迅速回流的土壤垂直固定在地下,将沟壁两侧的根系、土壤阻断。The working process of the utility model is that the hydraulic motor drives the knife chain to rotate, the knife chain lifting cylinder is extended to put down the knife chain frame, and the vertical film laying device arranged at the rear of the slide seat also falls to the required depth with the knife chain frame, and is installed on the The trenching knife on the knife chain is driven by the knife chain to dig soil, cut roots and open trenches, and the cut tree roots and dug soil are taken out of the trench under the action of the trenching knife; the dug out soil, trees The roots are piled to the right side of the ditch under the action of the unearthed guide plate. At the same time, one end of the plastic film is fixed. As the unit advances, the plastic film is continuously pulled out from the vertical roller group of the vertical film laying device. Under the action of the backfill shovel, the pulled out plastic film is quickly returned to the soil Fix it vertically in the ground, and block the root system and soil on both sides of the ditch wall.
伸缩调节滑动油缸8,使垂直铺膜装置沿滑座上下滑动,达到改变垂直铺膜深度的目的。The sliding
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007201177108U CN201137167Y (en) | 2007-12-20 | 2007-12-20 | Ditch vertical film laying machine |
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| CNU2007201177108U CN201137167Y (en) | 2007-12-20 | 2007-12-20 | Ditch vertical film laying machine |
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| CN201137167Y true CN201137167Y (en) | 2008-10-22 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101974920A (en) * | 2010-09-18 | 2011-02-16 | 张永忠 | Special mud guide groove |
| CN103015371A (en) * | 2013-01-04 | 2013-04-03 | 张永忠 | Multi-cutter vertical geomembrane-paving equipment |
| CN103031869A (en) * | 2013-01-19 | 2013-04-10 | 张永忠 | Vertical plastic spreading and film placing device |
| CN113374006A (en) * | 2021-06-09 | 2021-09-10 | 同济大学 | Underground sneak sawing type curtain vertical laying seepage-isolating device |
-
2007
- 2007-12-20 CN CNU2007201177108U patent/CN201137167Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101974920A (en) * | 2010-09-18 | 2011-02-16 | 张永忠 | Special mud guide groove |
| CN103015371A (en) * | 2013-01-04 | 2013-04-03 | 张永忠 | Multi-cutter vertical geomembrane-paving equipment |
| CN103031869A (en) * | 2013-01-19 | 2013-04-10 | 张永忠 | Vertical plastic spreading and film placing device |
| CN113374006A (en) * | 2021-06-09 | 2021-09-10 | 同济大学 | Underground sneak sawing type curtain vertical laying seepage-isolating device |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20081022 Termination date: 20111220 |