CN201135111Y - Enhanced nutritional rice coating control device - Google Patents
Enhanced nutritional rice coating control device Download PDFInfo
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- CN201135111Y CN201135111Y CNU200720117474XU CN200720117474U CN201135111Y CN 201135111 Y CN201135111 Y CN 201135111Y CN U200720117474X U CNU200720117474X U CN U200720117474XU CN 200720117474 U CN200720117474 U CN 200720117474U CN 201135111 Y CN201135111 Y CN 201135111Y
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- rice
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- coating device
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- nutrient solution
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 58
- 235000009566 rice Nutrition 0.000 title claims abstract description 58
- 239000011248 coating agent Substances 0.000 title claims abstract description 33
- 238000000576 coating method Methods 0.000 title claims abstract description 33
- 235000016709 nutrition Nutrition 0.000 title abstract description 7
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 57
- 235000015097 nutrients Nutrition 0.000 claims abstract description 28
- 238000001035 drying Methods 0.000 claims abstract description 7
- 235000008935 nutritious Nutrition 0.000 claims 4
- 238000007599 discharging Methods 0.000 claims 2
- 238000000889 atomisation Methods 0.000 abstract description 8
- 235000013339 cereals Nutrition 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000035764 nutrition Effects 0.000 abstract description 2
- 238000009510 drug design Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 239000007888 film coating Substances 0.000 description 3
- 238000009501 film coating Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Cereal-Derived Products (AREA)
Abstract
Description
所属技术领域Technical field
本实用新型涉及一种实现营养素喷涂到大米表面的控制装置。在不改变大米原有特性的情况下,通过该装置把营养素均匀、准确、牢固地涂膜在大米的表面。The utility model relates to a control device for realizing nutrient spraying on the surface of rice. Without changing the original characteristics of the rice, the device can evenly, accurately and firmly coat the nutrients on the surface of the rice.
背景技术 Background technique
目前,大米营养强化主要采用浸渍、包囊等工艺。浸渍、包囊工艺冗长复杂,且需要蒸汽加热和干燥,营养素经大米的缓苏过程渗透到大米的内部,因此储存、运输时营养素的损失少,食用时需按配比于普通大米混合食用。这两种工艺需要的设备多,建厂投资大,生产成本高,销售价格高,主要缺陷是改变了大米的原有外观特性。At present, rice nutritional fortification mainly adopts processes such as dipping and encapsulation. Dipping and encapsulation processes are lengthy and complicated, and steam heating and drying are required. Nutrients penetrate into the interior of rice through the slowing process of rice, so there is little loss of nutrients during storage and transportation. When eating, it should be mixed with ordinary rice according to the ratio. The equipment that these two kinds of processes need is many, and the factory investment is big, and production cost is high, and sales price is high, and main defect is to have changed the original appearance characteristic of rice.
发明内容 Contents of the invention
为了解决上述存在的不足,本实用新型的目的是提供一种强化营养大米涂膜控制装置,该装置不仅保证把营养素均匀涂膜到大米表面,而且工艺简单、所需设备少、生产成本低。In order to solve the above-mentioned deficiencies, the purpose of this utility model is to provide a control device for strengthening nutrition rice coating, which not only ensures uniform coating of nutrients on the surface of rice, but also has simple process, less equipment required and low production cost.
本实用新型解决其技术问题所采用的技术方案是:强化营养米涂膜控制装置由大米流量控制器、营养液恒温恒压恒流供给系统、雾化涂膜器、低温烘干机、微机控制系统等组成。大米流量控制器直接与雾化涂膜器的涂膜腔进料法兰相连接,雾化涂膜器内设有与整流器相连的整流控制拉杆旋钮,雾化涂膜器内壁端设有夹角120°的三个扇形喷嘴和中心一个360°锥形喷嘴,分米器固定于锥形喷嘴上面,雾化涂膜器的收料斗固定于涂膜腔出料法兰之上,通过调整整流控制拉杆旋钮控制整流器与分米器之间的间隙大小,与使大米均匀沿着分米器进入涂膜段,营养液恒温恒压恒流供给系统在微机控制系统的控制下按设定的配方,通过输送管路把营养液输送到喷嘴,在雾化涂膜器内经过气动雾化后涂膜在米粒的表面,涂膜后的大米经过收料斗的整理,涂膜腔出料法兰与低温烘干机进料口相连,大米沿着涂膜腔出料法兰进入低温烘干机,在低温烘干机内进行固化,低温烘干机输出的大米即使强化营养米。The technical solution adopted by the utility model to solve the technical problems is: the control device for strengthening the nutrient rice coating film is controlled by a rice flow controller, a nutrient solution constant temperature, constant pressure and constant current supply system, an atomizing film coating device, a low temperature dryer, and a microcomputer. system etc. The rice flow controller is directly connected to the feeding flange of the coating chamber of the atomizing film applicator. The atomizing film applicator is equipped with a rectification control lever knob connected to the rectifier, and the inner wall of the atomizing film applicator is provided with an included angle Three fan-shaped nozzles at 120° and a 360° conical nozzle in the center, the decimeter is fixed on the conical nozzle, and the receiving hopper of the atomizing film applicator is fixed on the discharge flange of the coating chamber, controlled by adjusting the rectification The pull rod knob controls the size of the gap between the rectifier and the decimeter, and makes the rice enter the coating section evenly along the decimeter. The nutrient solution constant temperature, constant pressure and constant flow supply system is controlled by the computer control system according to the set formula. The nutrient solution is transported to the nozzle through the conveying pipeline, and the film is sprayed on the surface of the rice grains after being pneumatically atomized in the atomization film applicator. The feed port of the dryer is connected, and the rice enters the low-temperature dryer along the discharge flange of the coating chamber, and is cured in the low-temperature dryer.
大米流量控制器:依据流体力学的原理大米由变载斗流入,经调整物料流量和流动状态后,冲击冲量板,由传感器检测出大米的冲量信号送入计算机系统,控制器根据设定流量值调节流量板的位置使流量达到设定值。营养液恒温恒压恒流供给系统:保温采用水恒温技术,通过水温处理保证营养液温度的稳定,气动增压泵是根据非接触式气动增压泵原理,保证经增压泵喷出的液体的压力稳定和不受污染。储能灌补充了营养液因流量小和位差变化而带来的压力损失,保证入泵前液体压力的稳定。雾化涂膜器:根据颗粒状物体自由落体原理,设计大米整流器和分米器,保证大米在涂膜器内的经过时间稳定和运动轨迹的规则,在满足雾化效果的情况下,依据面积最大化原理选择雾化喷嘴,设有外壁端夹角120°三个扇形喷嘴和中心一个360°锥形喷嘴。低温烘干机:采用网式滚筒输送原理,保证大米混合与通风均匀,采用低温烘干既能保证大米的特性不受影响,又能保证大米水分的正常减少。微机控制系统:依据传感器信号A/D转换和营养液与大米流量的配比要求,采用工业控制机,Windows、C语言编程,通过电气转换调整自动调节阀的开度达到精确涂膜的目的Rice flow controller: According to the principle of fluid mechanics, rice flows in from the variable load hopper. After adjusting the material flow and flow state, it impacts the impulse plate. The impulse signal of rice detected by the sensor is sent to the computer system. The controller according to the set flow value Adjust the position of the flow plate to make the flow reach the set value. Nutrient solution constant temperature, constant pressure and constant flow supply system: water constant temperature technology is used for heat preservation, and the temperature of the nutrient solution is guaranteed to be stable through water temperature treatment. The pressure is stable and free from contamination. The energy storage irrigation supplements the pressure loss of the nutrient solution caused by the small flow rate and the change of the potential difference, and ensures the stability of the liquid pressure before entering the pump. Atomizing film applicator: According to the principle of free fall of granular objects, the rice rectifier and decimeter are designed to ensure the stability of the elapsed time of rice in the film applicator and the rules of the movement trajectory. The maximization principle selects the atomizing nozzle, which is equipped with three fan-shaped nozzles with an angle of 120° at the outer wall end and a 360° conical nozzle in the center. Low-temperature dryer: adopts the principle of net-type roller conveying to ensure that the rice is mixed and ventilated evenly. The low-temperature drying can not only ensure that the characteristics of the rice are not affected, but also ensure the normal reduction of rice moisture. Microcomputer control system: According to the A/D conversion of sensor signals and the proportioning ratio of nutrient solution and rice flow, industrial control computer, Windows, and C language programming are used to adjust the opening of the automatic regulating valve through electrical conversion to achieve the purpose of precise coating
使用时微机控制系统根据给定的配方,控制营养液供给系统,把营养液输送到雾化涂膜器,在雾化涂膜器完成大米营养素的涂膜工作,经过低温烘干机把营养素固化在米粒的表面。When in use, the microcomputer control system controls the nutrient solution supply system according to the given formula, transports the nutrient solution to the atomized film applicator, completes the film coating of rice nutrients in the atomized film applicator, and solidifies the nutrients through a low-temperature dryer on the surface of rice grains.
本实用新型的有益效果是,在不改变大米原有特性的基础上,把营养素均匀、准确涂膜在米粒的表面,而且设计合理、结构简单、投资少、生产成本低、实用性强。The beneficial effect of the utility model is that on the basis of not changing the original characteristics of the rice, the nutrients are evenly and accurately coated on the surface of the rice grains, and the design is reasonable, the structure is simple, the investment is small, the production cost is low, and the practicability is strong.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的系统框图。Fig. 1 is a system block diagram of the utility model.
图2是本实用新型的雾化涂膜器示意图。Fig. 2 is a schematic diagram of the atomizing film applicator of the present invention.
图中1、大米流量控制器,2、雾化涂膜器,3、低温烘干机,4、营养液恒温恒压恒流供给系统,5、微机控制系统、6、涂膜腔进料法兰,7、整流控制拉杆旋钮,8整流器,9、分米器,10、喷嘴,11、收料斗,12、涂膜腔出料法兰,13,锥形喷嘴In the figure 1. Rice flow controller, 2. Atomizing film applicator, 3. Low temperature dryer, 4. Nutrient solution constant temperature, constant pressure and constant flow supply system, 5. Microcomputer control system, 6. Coating chamber feeding method Lan, 7. Rectification control rod knob, 8 Rectifier, 9. Decimator, 10. Nozzle, 11. Hopper, 12. Discharge flange of coating chamber, 13. Tapered nozzle
具体实施方式 Detailed ways
强化营养米涂膜控制装置由大米流量控制器(1)、营养液恒温恒压恒流供给系统(4)、雾化涂膜器(2)、低温烘干机(3)、微机控制系统(5)等组成。大米流量控制器(1)直接与雾化涂膜器(2)的涂膜腔进料法兰(6)相连接,雾化涂膜器(2)内设有与整流器(8)相连的整流控制拉杆旋钮(7),雾化涂膜器(2)内壁端设有夹角120°三个扇形喷嘴和中心一个360°锥形喷嘴(13),分米器(9)固定于锥形喷嘴(13)上面,雾化涂膜器(2)的收料斗(11)固定于涂膜腔出料法兰(12)之上,通过调整整流控制拉杆旋钮(7)控制整流器(8)与分米器(9)之间的间隙大小,与使大米均匀沿着分米器(9)进入涂膜段,雾化涂膜器(2)的喷嘴(10)及喷嘴(13)与营养液恒温恒压恒流供给系统(4)连接,在微机控制系统(5)的控制下按设定的配方,通过输送管路把营养液输送到喷嘴(10),在雾化涂膜器(2)内,经过气动雾化后涂膜在米粒的表面,涂膜后的大米经过收料斗(11)的整理,涂膜腔出料法兰(12)与低温烘干机(3)进料口相连,大米沿着涂膜腔出料法兰(12)进入低温烘干机(3),在低温烘干机(3)内进行固化,低温烘干机(3)输出的大米即是强化营养米。The enhanced nutrient rice coating control device consists of a rice flow controller (1), a nutrient solution constant temperature, constant pressure, and constant flow supply system (4), an atomizing film applicator (2), a low-temperature dryer (3), and a microcomputer control system ( 5) Etc. composition. The rice flow controller (1) is directly connected to the feeding flange (6) of the coating chamber of the atomizing film applicator (2), and the atomizing film applicator (2) is provided with a rectifier connected to the rectifier (8). Control the pull rod knob (7), the inner wall of the atomizing film applicator (2) is provided with three fan-shaped nozzles with an included angle of 120° and a 360° conical nozzle (13) in the center, and the decimeter (9) is fixed on the conical nozzle (13) above, the receiving hopper (11) of the atomizing film applicator (2) is fixed on the discharge flange (12) of the coating chamber, and the rectifier (8) and the distributor are controlled by adjusting the rectification control lever knob (7). The size of the gap between the rice devices (9) is related to the fact that the rice enters the coating section evenly along the decimeter (9), and the nozzles (10) and nozzles (13) of the atomizing film coating device (2) are kept at a constant temperature with the nutrient solution The constant pressure and constant flow supply system (4) is connected, and under the control of the microcomputer control system (5), according to the set formula, the nutrient solution is delivered to the nozzle (10) through the delivery pipeline, and the spray film applicator (2) Inside, after pneumatic atomization, the film is applied on the surface of the rice grains, and the coated rice is sorted by the hopper (11), and the discharge flange (12) of the coating chamber is connected to the feed port of the low-temperature dryer (3) , the rice enters the low-temperature dryer (3) along the discharge flange (12) of the coating chamber, and is cured in the low-temperature dryer (3), and the rice output by the low-temperature dryer (3) is the rice fortified .
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CNU200720117474XU CN201135111Y (en) | 2007-11-20 | 2007-11-20 | Enhanced nutritional rice coating control device |
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| Application Number | Priority Date | Filing Date | Title |
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| CNU200720117474XU CN201135111Y (en) | 2007-11-20 | 2007-11-20 | Enhanced nutritional rice coating control device |
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| CN201135111Y true CN201135111Y (en) | 2008-10-22 |
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| CNU200720117474XU Expired - Fee Related CN201135111Y (en) | 2007-11-20 | 2007-11-20 | Enhanced nutritional rice coating control device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103621912A (en) * | 2013-12-06 | 2014-03-12 | 富阳 | Cordyceps sinensis-rich or cordyceps militaris-rich rice and production method thereof |
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2007
- 2007-11-20 CN CNU200720117474XU patent/CN201135111Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103621912A (en) * | 2013-12-06 | 2014-03-12 | 富阳 | Cordyceps sinensis-rich or cordyceps militaris-rich rice and production method thereof |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081022 Termination date: 20091221 |