CN201121860Y - A power LED strong light device - Google Patents
A power LED strong light device Download PDFInfo
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- CN201121860Y CN201121860Y CNU2007200168065U CN200720016806U CN201121860Y CN 201121860 Y CN201121860 Y CN 201121860Y CN U2007200168065 U CNU2007200168065 U CN U2007200168065U CN 200720016806 U CN200720016806 U CN 200720016806U CN 201121860 Y CN201121860 Y CN 201121860Y
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- H01—ELECTRIC ELEMENTS
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Abstract
一种功率LED强光照明装置,由导热壳体、透光板和端盖围成的腔体,腔体内设有导热电路板、功率LED、反光碗和控制电路板,其特征是导热壳体外壁设有散热片,内壁设有角度不同的至少一个T形插槽,槽底的中间部分向槽内有微小的弧形或平台形凸起,导热电路板或控制电路板与T形插槽插接,或导热壳体内壁还设有至少一对方齿槽,控制电路板与其插接,导热壳体两个边口处各设有一个插槽,透光板与其插接,反光碗由二个二分之一连体反光碗对扣组成,或每个功率LED反向并联接有稳压二极管,该装置具有散热性能好、发光效率高、节能、长寿命、防尘、防水、抗震和低成本的广泛适用于道路、场、馆、庭、院、车、船、航空和室内外照明以及水下和防爆照明。
A power LED high-light lighting device, a cavity surrounded by a heat-conducting shell, a light-transmitting plate and an end cover, a heat-conducting circuit board, a power LED, a reflective bowl, and a control circuit board are arranged in the cavity, and the feature is that the heat-conducting shell The outer wall is provided with a heat sink, and the inner wall is provided with at least one T-shaped slot with different angles. The middle part of the bottom of the slot has a small arc or platform-shaped protrusion into the slot, and the heat-conducting circuit board or control circuit board and the T-shaped slot Inserting, or the inner wall of the heat-conducting shell is also provided with at least one pair of opposite tooth grooves, the control circuit board is plugged in with it, and there is a slot at the two sides of the heat-conducting shell, and the light-transmitting plate is plugged in with it, and the reflective bowl is composed of two One-half conjoined reflective bowl buckles, or each power LED is reversely connected with a Zener diode, the device has good heat dissipation performance, high luminous efficiency, energy saving, long life, dustproof, waterproof, shockproof and Low-cost widely used in roads, venues, pavilions, courts, yards, vehicles, ships, aviation and indoor and outdoor lighting as well as underwater and explosion-proof lighting.
Description
技术领域 technical field
本实用新型属于半导体技术和照明技术领域,特别涉及一种功率LED强光装置。The utility model belongs to the field of semiconductor technology and lighting technology, in particular to a power LED strong light device.
背景技术 Background technique
采用功率发光二极管照明已被世人所用,其结构常是在一个灯壳体上,设置一个框架,框架上装有LED管,通光窗口罩在其上。现有技术解决其散热问题时,将支撑架采用导热材料制成,旨在提高使用寿命,但实用中感到这种单纯依靠材质性能的散热方式,满足不了大功率LED和密集布置时的散热需要,致使大功率LED老化加快和发光效率下降,现有大功率LED照明产品的密封效果较差,在户外使用时水、雾、尘容易侵入,产品线路故障时有发生。Adopt power LED lighting to be used by common people, its structure is usually on a lamp housing, a frame is set, and LED tube is housed on the frame, and light-transmitting window is covered on it. When solving the heat dissipation problem in the prior art, the support frame is made of heat-conducting materials to improve the service life, but in practice, it is felt that this heat dissipation method that relies solely on material properties cannot meet the heat dissipation needs of high-power LEDs and densely arranged , resulting in accelerated aging of high-power LEDs and a decrease in luminous efficiency. The sealing effect of existing high-power LED lighting products is poor. When used outdoors, water, fog, and dust are easy to invade, and product line failures occur from time to time.
实用新型内容Utility model content
本实用新型针对现有技术不足之处,提供一种具有散热性能好、发光效率高、节能、长寿命、防尘、防水、抗震和低成本的功率LED强光装置方案。Aiming at the deficiencies of the prior art, the utility model provides a power LED strong light device scheme with good heat dissipation performance, high luminous efficiency, energy saving, long life, dustproof, waterproof, shockproof and low cost.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
参见图1至图17,由导热壳体、透光板和端盖围成装置腔体,腔体内设有导热电路板、功率LED、稳压二极管、反光碗和控制电路板,导热壳体外壁设有散热片,内壁设有至少一个角度不同的T形插槽,导热电路板或控制电路板与其插接,或导热壳体内壁还设有至少一对方齿槽,控制电路板与其插接,导热壳体的两个口边处各设有一个插槽,透光板与其插接。其中:Referring to Figures 1 to 17, the device cavity is surrounded by a heat-conducting shell, a light-transmitting plate and an end cover, and a heat-conducting circuit board, a power LED, a Zener diode, a reflective bowl, and a control circuit board are arranged in the cavity, and the outer wall of the heat-conducting shell There is a heat sink, the inner wall is provided with at least one T-shaped slot with different angles, and the heat-conducting circuit board or the control circuit board is plugged into it, or the inner wall of the heat-conducting shell is also provided with at least one pair of opposite tooth slots, and the control circuit board is plugged into it. Two openings of the heat-conducting shell are respectively provided with a slot, and the light-transmitting plate is plugged into it. in:
T形插槽,断面形态是T形,槽底的中间部分向槽内有微小的凸起,凸起的断面是弧形或是凸平台形,T形插槽底与导热电路板间涂有导热硅脂;T-shaped slot, the section shape is T-shaped, the middle part of the bottom of the slot has a slight protrusion into the slot, and the section of the protrusion is arc-shaped or convex platform-shaped, and the bottom of the T-shaped slot and the heat-conducting circuit board are coated with Thermal Grease;
插槽,其侧面设有侧密封槽,底面设有底密封槽;The slot has a side sealing groove on its side and a bottom sealing groove on its bottom;
导热壳体,其材质是铝或铜或铝合金或铜合金或其它合金。其表面经阳极氧化或喷塑或镀模或喷漆防锈蚀处理。其上还设有螺孔,出线密封口,或设有安装孔;The heat conducting shell is made of aluminum or copper or aluminum alloy or copper alloy or other alloys. Its surface is anodized or sprayed or plated or painted to prevent corrosion. There are also screw holes, outlet seals, or installation holes;
安装孔,安装孔的内壁设有至少一对对称凸棱;The installation hole, the inner wall of the installation hole is provided with at least one pair of symmetrical ribs;
在导热壳体布有螺孔,其中朝壳体外侧方向的螺孔侧壁设有开口,螺孔分散设于密封胶圈之外侧。Screw holes are arranged on the heat conduction housing, wherein openings are provided on the side walls of the screw holes toward the outer side of the housing, and the screw holes are scattered on the outer side of the sealing rubber ring.
出线密封口,由锥形口的螺孔、凹锥形头空心螺钉和胶圈构成,锥形口的螺孔在导热壳体上,凹锥形头空心螺钉是铝或铜或塑料的,胶圈的材质是橡胶或塑胶或塑料或树脂的,其胶圈上至少有一个进线孔,引线通过该出线密封口引出,通过凹锥形头空心螺钉对胶圈的径向压力,将出线口良好的密封。The outlet sealing port is composed of a screw hole with a tapered mouth, a hollow screw with a concave tapered head and an apron. The screw hole with a tapered hole is on the heat-conducting shell. The material of the ring is rubber or plastic or plastic or resin. There is at least one wire inlet hole on the rubber ring. The lead wire is drawn out through the outlet sealing port. Good seal.
导热电路版,其板基是铝或铜或金属合金或复合陶瓷或FR4材质的,板基上绝缘粘贴有印刷电路,印刷电路上焊接有至少一个功率LED,功率LED的光轴与导热电路板平面成0度或90度夹角;Thermally conductive circuit board, the board base is made of aluminum or copper or metal alloy or composite ceramics or FR4 material, the board base is insulated and pasted with a printed circuit, and at least one power LED is welded on the printed circuit, the optical axis of the power LED is connected to the thermally conductive circuit board The plane forms an included angle of 0 degrees or 90 degrees;
功率LED的功率至少1W或亮度至少100流明,功率LED的光轴与导热电路板平面为0度夹角时,使用其底焊脚焊接;功率LED的光轴与导热电路板平面为90度夹角时,使用其侧焊脚焊接;The power of the power LED is at least 1W or the brightness is at least 100 lumens. When the angle between the optical axis of the power LED and the plane of the heat-conducting circuit board is 0 degrees, use its bottom soldering foot to weld; the optical axis of the power LED and the plane of the heat-conducting circuit board are at 90 degrees. When the corner is used, use its side welding foot to weld;
功率LED,是由L型导热板、耐温绝缘支架、透镜、LED管芯、引线、底焊脚、侧焊脚构成,L型导热板、底焊脚、侧焊脚、透镜通过耐温绝缘支架固接在一起,固接包括但不限于注塑、粘接、焊接和插接;耐温绝缘支架的侧面嵌有一对侧焊脚,底面嵌有一对底焊脚,每对焊脚呈对角分布,两对焊脚对应导通且通过引线与管芯连接,L型导热板是铜或铝或它们的合金材料的,L型导热板的立面内侧与LED管芯帖接,帖接面包括但不限于点焊接、钎焊接、压接和粘接;Power LED is composed of L-shaped heat conduction plate, heat-resistant insulating bracket, lens, LED tube core, lead wire, bottom solder leg, side solder leg, L-shaped heat conduction plate, bottom solder leg, side solder leg, lens through temperature-resistant insulation The brackets are fixed together, and the fixing includes but is not limited to injection molding, bonding, welding and plugging; a pair of side welding feet are embedded on the side of the heat-resistant insulating bracket, and a pair of bottom welding feet are embedded on the bottom surface, and each pair of welding feet is diagonal distribution, the two pairs of soldering feet are correspondingly connected and connected to the tube core through the lead wire, the L-shaped heat conduction plate is made of copper or aluminum or their alloy materials, the inner side of the L-shaped heat conduction plate is bonded to the LED core, and the bonding surface including but not limited to spot welding, soldering, crimping and bonding;
透镜的内侧面是由凸透镜面和透镜反光碗面组成,凸透镜面位于中心区域的园形凹井的底面,透镜反光碗面位于园形凹井周围,透镜的外侧面是凸透镜面或平透镜面。其透镜材质是石英玻璃或人造水晶或透明硅胶或透明耐温树脂或透明耐温塑料的;The inner surface of the lens is composed of a convex lens surface and a lens reflective bowl surface. The convex lens surface is located at the bottom of the circular concave well in the central area. The lens reflective bowl surface is located around the circular concave well. The outer surface of the lens is a convex lens surface or a flat lens surface. . The lens material is quartz glass or artificial crystal or transparent silica gel or transparent heat-resistant resin or transparent heat-resistant plastic;
透镜的外侧面是凹透镜面或凹锥面的功率LED,可用于其它环形散光或环面辐射光用途的照射;The outer surface of the lens is a power LED with a concave lens surface or a concave cone surface, which can be used for other annular astigmatism or annular radiation light applications;
透光板,是有色或无色的玻璃或亚克力或聚碳酸脂或有机材质的透明板,其表面形状或是双面平面的或是单面平面,其断面形状是平板的或弧形柱面或折面柱面,单面平面板的内侧非边缘处,布满有小聚光透镜阵列,透光板内侧或镀有增透膜;Light-transmitting board is a transparent board made of colored or colorless glass or acrylic or polycarbonate or organic material. Its surface shape is either double-sided flat or single-sided flat, and its cross-sectional shape is flat or curved cylinder. Or folded cylindrical surface, the inner side of the single-sided flat plate is covered with a small condenser lens array, and the inner side of the light-transmitting plate is coated with an anti-reflection film;
端盖是上下布置,每个端盖上设有端盖插槽,透光板与其插接,端盖插槽的侧面设有侧密封槽,端盖插槽的底面设有底密封槽;与导热壳体压接的端盖面,设有端盖密封槽,端盖密封槽的两端与端盖侧密封槽的两端相连接;端盖的边缘设有一排针孔,或针孔里插接有金属针;The end caps are arranged up and down, each end cap is provided with an end cap slot, and the light-transmitting plate is plugged into it, the side of the end cap slot is provided with a side sealing groove, and the bottom surface of the end cap slot is provided with a bottom sealing groove; and The end cover surface crimped by the heat conduction shell is provided with an end cover sealing groove, and the two ends of the end cover sealing groove are connected with the two ends of the end cover side sealing groove; the edge of the end cover is provided with a row of pinholes, or in the pinholes Inserted with metal pins;
底密封胶圈,底密封槽两端与底密封槽相连接形成闭环底密封槽,闭环底密封槽内嵌有底密封胶圈;Bottom sealing rubber ring, the two ends of the bottom sealing groove are connected with the bottom sealing groove to form a closed-loop bottom sealing groove, and the bottom sealing rubber ring is embedded in the closed-loop bottom sealing groove;
端盖密封胶圈,密封槽两端与侧密封槽的两端相连接形成闭环密封槽,闭环密封槽内嵌有端盖密封胶圈;End cover sealing rubber ring, the two ends of the sealing groove are connected with the two ends of the side sealing groove to form a closed-loop sealing groove, and the end cover sealing rubber ring is embedded in the closed-loop sealing groove;
密封胶条,插槽的侧密封槽内嵌有密封胶条,密封胶条的两端顶到密封胶圈上;Sealing strip, the side sealing groove of the slot is embedded with a sealing strip, and the two ends of the sealing strip are pressed against the sealing rubber ring;
反光碗,由二个二分之一连体反光碗对扣组成,组成后的每个碗面,其断面形态为抛物线形或是由折线围成的抛物线形,反光碗的抛物面的个数与导热电路版的个数相匹配,反光碗的光轴与功率LED的光轴相重合,其材质是塑料、树脂、金属的,反光碗内壁镀有反光层,反光碗的碗口或设有栅片插缝。光栅片与其插接;The reflective bowl is composed of two one-half conjoined reflective bowl buckles. After the composition, each bowl surface has a cross-sectional shape of a parabola or a parabola surrounded by broken lines. The number of paraboloids of the reflective bowl is the same as The number of heat-conducting circuit boards matches, the optical axis of the reflective bowl coincides with the optical axis of the power LED, and its material is plastic, resin, or metal. The inner wall of the reflective bowl is coated with a reflective layer. Slits. The grating sheet is plugged with it;
光栅片,其材质是金属或非金属条状片,其表面是镜面反光或亚光;Lenticular film, its material is metal or non-metallic strip, its surface is specular reflection or matte;
控制电路板,是由铝基或FR4或其他材料的印刷电路板和电子器件构成,其输出的电流是恒定直流电流,电流大小依功率LED的参数设定;The control circuit board is composed of printed circuit boards and electronic devices made of aluminum base or FR4 or other materials. The output current is a constant DC current, and the current size is set according to the parameters of the power LED;
电路是由电源引线、接线端子、控制电路板、至少一组功率LED构成;电源引线与接线端子连接,接线端子与控制电路板连接,功率LED经串联或并联或混联后与控制电路板连接,每个功率LED或与之反向并联有稳压二极管,稳压二极管的稳压值及功率大于功率LED的正向电压和功率,或几个功率LED串联或并联组成功率LED组,与功率LED组反向并联有稳压二极管,稳压二极管的稳压值及功率大于功率LED组的正向电压和功率。The circuit is composed of power leads, terminals, control circuit board, and at least one set of power LEDs; the power leads are connected to the terminals, the terminals are connected to the control circuit board, and the power LEDs are connected to the control circuit board after being connected in series or in parallel or in combination. , each power LED or a Zener diode connected in reverse parallel with it, the voltage stabilization value and power of the Zener diode are greater than the forward voltage and power of the power LED, or several power LEDs are connected in series or in parallel to form a power LED group, and the power The LED group is connected in reverse parallel with a Zener diode, and the voltage stabilizer value and power of the Zener diode are greater than the forward voltage and power of the Power LED group.
本实用新型的有益效果是散热性能好、发光效率高、节能、长寿命、防尘、防水、抗震、防鸟站立和低成本,实现灵活照射区域,广泛适用于道路、场、馆、庭、院、车、船、飞机和室内外照明以及水下和防爆照明。The utility model has the beneficial effects of good heat dissipation performance, high luminous efficiency, energy saving, long life, dustproof, waterproof, shockproof, anti-bird standing and low cost, realizes flexible irradiation area, and is widely applicable to roads, venues, halls, courts, Hospitals, cars, boats, aircraft and indoor and outdoor lighting as well as underwater and explosion-proof lighting.
附图说明 Description of drawings
图1是本实用新型主视结构示意图;Fig. 1 is a schematic diagram of the main view structure of the utility model;
图2是图1中C-C俯视剖视结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of C-C in Fig. 1;
图3是图1中B-B侧视剖视结构示意图;Fig. 3 is B-B side view sectional structure schematic diagram in Fig. 1;
图4是图1中反光碗的结构示意图;Fig. 4 is a schematic structural view of the reflective bowl in Fig. 1;
图5是图1中功率LED外型结构示意图;Fig. 5 is a schematic diagram of the external structure of the power LED in Fig. 1;
图6是图2中H部位的密封胶条结构示意图;Fig. 6 is a schematic diagram of the structure of the sealant strip at part H in Fig. 2;
图7是本实用新型导热壳体结构示意图;Fig. 7 is a structural schematic diagram of the heat conduction housing of the present invention;
图8是图7中C点插槽结构示意图;Fig. 8 is a schematic diagram of the slot structure at point C in Fig. 7;
图9是图7中E点弧型槽底的T形插槽结构示意图;Fig. 9 is a schematic diagram of the structure of the T-shaped slot at the bottom of the arc-shaped slot at point E in Fig. 7;
图10是图7中E点凸平台形槽底的T形插槽结构示意图;Fig. 10 is a schematic diagram of the structure of the T-shaped slot at the bottom of the platform-shaped groove at point E in Fig. 7;
图11是本实用新型端盖外侧结构示意图;Fig. 11 is a schematic diagram of the outer structure of the end cover of the present invention;
图12是本实用新型端盖内侧结构示意图;Fig. 12 is a schematic diagram of the inner structure of the end cap of the present invention;
图13是图12中G点局部剖面结构示意图;Fig. 13 is a schematic diagram of a partial cross-sectional structure at point G in Fig. 12;
图14是本实用新型和三个实施方式的功率LED结构示意图;Fig. 14 is a structural schematic diagram of the power LED of the utility model and three implementation modes;
图15是图14的侧视结构示意图;Fig. 15 is a side view structural schematic diagram of Fig. 14;
图16是图14的A-A剖面结构示意图;Fig. 16 is a schematic diagram of the A-A sectional structure of Fig. 14;
图17是本实用新型和三个实施方式的电路原理结构示意图;Fig. 17 is a schematic structural diagram of the circuit principle of the utility model and three implementation modes;
图18是本实用新型路灯示例结构示意图;Fig. 18 is a schematic structural diagram of an example of a street lamp of the present invention;
图19是图18的B-B侧视剖面结构示意图;Fig. 19 is a schematic diagram of the B-B side sectional structure of Fig. 18;
图20是本实用新型射灯示例结构示意图;Fig. 20 is a schematic structural diagram of an example of a spotlight of the present invention;
图21是图20的C-C侧视剖面图;Fig. 21 is the C-C side sectional view of Fig. 20;
图22是图20的A-A俯视剖面图;Fig. 22 is a top sectional view of A-A of Fig. 20;
图23是本实用新型单侧发光灯泡(灯管)示例结构示意图;Fig. 23 is a schematic structural diagram of an example of a single-side light-emitting bulb (lamp tube) of the present invention;
图24是图23的A-A俯视剖面结构示意图;Fig. 24 is a schematic diagram of the top sectional structure of A-A in Fig. 23;
图25是图23的导热壳体侧视剖面结构示意图;Fig. 25 is a side view sectional structural schematic diagram of the heat conduction housing of Fig. 23;
图26是图24的B处结构局部放大示意图;Fig. 26 is a partially enlarged schematic diagram of the structure at B in Fig. 24;
图27是图25的D处结构局部放大示意图;Fig. 27 is a partially enlarged schematic diagram of the structure at D in Fig. 25;
图28是图3和图19中出线密封口结构放大示意图;Fig. 28 is an enlarged schematic view of the structure of the outlet sealing port in Fig. 3 and Fig. 19;
图29是图22中的B处局部放大示意图;Fig. 29 is a partially enlarged schematic diagram at B in Fig. 22;
图中:1导热壳体,2导热电路板,3功率LED,4透光板,5反光碗,6端盖,7底槽密封圈,8盖板密封圈,9控制电路板,10散热片,11导热硅脂,12端盖螺钉,13接线端子,14安装螺钉,15金属针,16T形插槽,17出线密封口,18防转动凸棱,19螺孔,20底焊脚,21插槽,22方齿槽,23帖接面,24L型导热板,25耐温绝缘支架,26透镜,27端盖密封槽,28LED管芯,29引线,30侧焊脚,31供电引线,32光栅片,33安装孔,34支撑杆,35端盖底密封槽,36端盖侧密封槽,37导热壳体底密封槽,38导热壳体侧密封槽,39端盖插槽,40密封胶条,41稳压二极管,42锥形口的螺孔,43凹锥形头的空心螺钉,44胶圈。In the figure: 1 heat conduction shell, 2 heat conduction circuit board, 3 power LED, 4 light-transmitting plate, 5 reflective bowl, 6 end cover, 7 bottom groove sealing ring, 8 cover plate sealing ring, 9 control circuit board, 10 heat sink , 11 thermal conductive silicone grease, 12 end cover screws, 13 terminal blocks, 14 mounting screws, 15 metal pins, 16T-shaped slots, 17 outlet seals, 18 anti-rotation ribs, 19 screw holes, 20 bottom solder feet, 21 plugs Groove, 22 square tooth groove, 23 posts joint surface, 24L type heat conduction plate, 25 heat-resistant insulating bracket, 26 lens, 27 end cover sealing groove, 28 LED tube core, 29 lead wire, 30 side welding pin, 31 power supply lead wire, 32 grating piece, 33 mounting hole, 34 support rod, 35 end cover bottom sealing groove, 36 end cover side sealing groove, 37 heat conduction shell bottom sealing groove, 38 heat conduction shell side sealing groove, 39 end cover slot, 40 sealing strip , 41 zener diodes, 42 taper holes, 43 hollow screws with concave taper heads, 44 rubber rings.
具体实施方式 Detailed ways
例一:功率LED路灯装置Example 1: Power LED street light device
参见图2、图4至图19、图28See Figure 2, Figure 4 to Figure 19, Figure 28
功率LED路灯装置的腔体由导热壳体1、透光板4和端盖6围成,腔体内装有导热电路板2,功率LED3稳压二极管41,反光碗5和控制电路板9,导热壳体1外壁设有散热片10,壁内设有7个T形插槽16,导热壳体1内壁两边各设有4对方齿槽22,控制电路板与其插接,导热壳体1左右两个口边处各设有插槽21,透光板4与其插接。其中:The cavity of the power LED street lamp device is surrounded by a heat-conducting
T形插槽16,槽底的中间部分向槽内有微小的凸起,凸起断面是凸平台形,导热电路板2与其插接,T形插槽底与导热电路板间涂有导热硅脂;T-shaped
插槽21,其侧面设有侧密封槽38,底部设有底密封槽37,透光板4与其插接;The
导热壳体1,其材质是铝型材。其上还设有螺孔19、安装孔33、出线密封口17;The
螺孔19,导热壳体1布有8个螺孔19,朝壳体外侧方向的螺孔侧壁设有开口,螺孔位于密封胶圈8的外侧;Screw holes 19, the
安装孔33,孔壁设有两个M8安装螺孔,每个孔内设有一个M8安装螺钉,安装孔内壁设有2对凸棱18,2对凸棱与安装螺钉在孔内成等腰三角形分布;Mounting
出线密封口17,由锥形口的螺孔42、凹锥形头空心螺钉43和胶垫44构成,锥形口的螺孔在导热壳体上,凹锥形头空心螺钉43是铝的,胶垫44是单孔塑胶的,引线29通过该出线密封口引出,通过凹锥形头空心螺钉43对胶垫44的径向压力,将出线口良好的密封。
方齿槽22,导热壳体1的两边各设有5对方齿槽,其断面形态为方齿形,控制电路板与其中一对方齿槽插接;
导热电路版2,其板基材质为铝材,共7片导热电路板,功率LED3的侧焊脚与其焊接,使光轴与导热电路板平面构成90度夹角,每片导热电路版上焊接的功率LED3分为两组,每组3个;每个功率LED3还反向并联焊接有稳压二极管41。Heat
功率LED3,是由L型导热板24、耐温绝缘支架25、透镜26、LED管芯28、引线29、底焊脚20、侧焊脚30构成,其中L型导热板24立面内侧与LED管芯28点焊接;耐温绝缘支架25将L型导热板24、底焊脚20、侧焊脚30、透镜26注塑固接在一起;透镜26其材质是光学玻璃;透镜26的内侧面是由凸透镜面和透镜反光碗面组成,凸透镜面位于中心区域的圆形凹井底面,透镜反光碗面位于圆形凹井的周围,透镜26的外侧是凸透镜面;耐温绝缘支架25是耐温白色环氧树脂材料,其外侧面嵌有一对侧焊脚30,底面嵌有一对底焊脚20,每个面上的焊脚呈对角分布,两对焊脚对应导通且通过引线29与管芯28连接;The power LED3 is composed of L-shaped
透光板4,其材质是透明聚碳酸脂的,其形状是双平面板压弯成弧形,与导热壳体1的插槽21和端盖插槽39插接;The light-transmitting
端盖6是上下布置,每个端盖上设有端盖插槽39,端盖插槽39与透光板4插接,端盖插槽的侧面设有侧密封槽36,端盖插槽的底面设有底密封槽35;与导热壳体1压接的端盖面设有端盖密封槽27,端盖密封槽27的两端与端盖侧密封槽36相连接;端盖的边缘设有一排针孔,针孔里插接有金属针15;The end caps 6 are arranged up and down, each end cap is provided with an
底密封胶圈7,底密封槽35两端与底密封槽37相连接形成闭环底密封槽,闭环底密封槽内嵌有底密封胶圈7;The bottom sealing
端盖密封胶圈8,密封槽27两端与侧密封槽36的两端相连接形成闭环密封槽,闭环密封槽内嵌有端盖密封胶圈8;The end cover
插槽21的侧槽38内嵌有密封胶条40,密封胶条40的两端顶到密封胶圈8上;The side groove 38 of the
反光碗5,共用两组反光碗,每组由二个二分之一连体反光碗对扣组成,组成后的每个碗面,其断面形态为抛物线形,反光碗5抛物面的个数是7个与导热电路版2相匹配,反光碗的光轴与功率LED的光轴相重合;其材质是ABS注塑的,反光碗内壁镀有铬反光层;反光碗的碗口设有光栅片缝,光栅片32与其插接;The
光栅片32,是双面镀铬反光层的塑料片,光栅片总数为32片;The
控制电路板9,是由FR4印刷电路板和电子器件构成模块,其输入额定电压是220~240伏交流,输出的电流是350毫安恒定直流。控制电路板9与其中的一对方齿槽22相插接;The
电路结构由电源引线31,接线端子13,控制电路板9,功率LED3、稳压二极管41构成;电源引线31与接线端子13连接,接线端子13与控制电路板9连接,7个导热电路板2上的42个功率LED3相串联,串联后与控制电路板9相连接,每个功率LED3反向并联有稳压二极管41,稳压二极管41规格是3.6V,2W,型号是SM2Z3V6;The circuit structure is composed of power leads 31,
功率LED3是用CREE Q4片芯封装的,凸透镜面和透镜反光面碗巧妙组合的光学玻璃透镜,最大限度地发挥了功率LED发光效率,额定电流是350毫安下,光通量达到120流明,功率为本瓦,色温是5000~10000K。The power LED3 is packaged with CREE Q4 chips. The optical glass lens with the convex lens surface and the lens reflective bowl is ingeniously combined to maximize the luminous efficiency of the power LED. The rated current is 350 mA, the luminous flux reaches 120 lumens, and the power is For this tile, the color temperature is 5000-10000K.
该功率LED路灯装置的额定输入功率为50瓦,额定光通量是5040流明,发光效率达到100.8流明/瓦,寿命可达8万小时,灯体重量3.5公斤。The power LED street light device has a rated input power of 50 watts, a rated luminous flux of 5040 lumens, a luminous efficiency of 100.8 lumens/watt, a lifespan of 80,000 hours, and a lamp body weight of 3.5 kg.
功率LED路灯装置与其它LED路灯、双T5节能灯路灯性能对照表如下:The performance comparison table between the power LED street lamp device and other LED street lamps and double T5 energy-saving lamp street lamps is as follows:
与发光效率最高的号称世界王牌36瓦2700流明的贝~特牌的双T5节能路灯(~IERLITEGS214ME4P/X1)相比,寿命是它的540%倍,发光效率是它的134.4%,重量是它的78%,可实现双T5节能路灯无法实现的长条型照射区域的配光效果。与银x牌NEOJ2019型LED路灯相比较,其寿命是它的160%倍,发光效率是它的365.2%,重量是它的39.8%。Compared with the 36-watt 2700-lumen BET double-T5 energy-saving street lamp (~IERLITE GS214ME4P/X1), which is known as the world’s ace with the highest luminous efficiency, its lifespan is 540% longer, its luminous efficiency is 134.4%, and its weight is 540% longer. 78% of that, can achieve the light distribution effect of the long strip irradiation area that cannot be achieved by double T5 energy-saving street lamps. Compared with the silver x brand NEOJ2019 LED street lamp, its lifespan is 160% longer, its luminous efficiency is 365.2%, and its weight is 39.8%.
该功率LED路灯装置的有益效果是有长条形照射区域、发光效率高、节能、长寿命、防尘、防水和、重量轻、抗震、防鸟站立和低成本,适于道路、码头、场、馆、车、船、航空照明,也适于水下和防爆照明。The beneficial effect of the power LED street light device is that it has a strip-shaped irradiation area, high luminous efficiency, energy saving, long life, dustproof, waterproof, light weight, earthquake resistance, bird standing and low cost, and is suitable for roads, docks, fields, etc. , Museum, car, boat, aviation lighting, also suitable for underwater and explosion-proof lighting.
例二:功率LED射灯装置Example 2: Power LED spotlight device
参见图15、图17、图20至图22、图29See Figure 15, Figure 17, Figure 20 to Figure 22, Figure 29
由导热壳体1、透光板4和端盖6围成装置的腔体,腔体内设有两片导热电路板2、14个功率LED3、14个稳压二极管41、一个控制电路板9,导热壳体外侧为散热片,导热壳体1其内侧断面形态为倒U型抛物线,,抛物面焦点处设有两个立面T型插槽,每个T形插槽插入一片导热电路板2,每条导热电路板焊有7颗功率LED3,用功率LED3底焊脚20与其焊接,使光轴与导热电路板平面构成0度夹角,功率LED的光轴按扇面分布焊在导热电路板3上。每个功率LED还反向并联焊接有稳压二极管41。控制电路板9与导热电路板的宽度相同的条形恒流模块,T形插槽的端头部分与其插接。The cavity of the device is surrounded by the heat-conducting
本实施方式其输入额定电压是220~240伏交流,功率LED3的恒定电流是350毫安。总功率为18瓦,光通量是1680流明,发光效率达到93.3流明/瓦,其他密封结构和装配结构与实施方式一相近。In this embodiment, the input rated voltage is 220-240 volts AC, and the constant current of the power LED3 is 350 mA. The total power is 18 watts, the luminous flux is 1680 lumens, and the luminous efficiency reaches 93.3 lumens/watt. Other sealing structures and assembly structures are similar to the first embodiment.
该功率LED射灯装置的有益效果是实现准矩形照射区域、发光效率高、节能、长寿命、防尘、防水、重量轻、抗震和底成本,用于户外、庭院和室内照明以及水下和防爆照明。The beneficial effect of the power LED spotlight device is to realize the quasi-rectangular irradiation area, high luminous efficiency, energy saving, long life, dustproof, waterproof, light weight, shock resistance and low cost, and is used for outdoor, garden and indoor lighting as well as underwater and outdoor lighting. Explosion-proof lighting.
实例三:功率LED侧发光灯泡(灯管)Example 3: Power LED side-emitting bulb (lamp tube)
参见图15、图17、图23至图27See Figure 15, Figure 17, Figure 23 to Figure 27
该功率LED侧发光灯泡(灯管),由导热壳体1、透光板4和端盖6围成装置的腔体,腔体内设有一片导热电路板2、6个功率LED3、6个稳压二极管41、和一片控制电路板9和E27灯头构成,导热壳体1只有一个T形插槽16,一个导热电路板2与其中间部分的T形插槽16插接,控制电路板9与其堵头部分的T形插槽插接,控制电路板9的输出电流是350毫安恒定直流,导热电路板上焊有6颗功率LED3,使用功率LED的侧焊脚30焊接,使光轴与导热电路板平面构成90度夹角.The power LED side-emitting light bulb (lamp tube) is surrounded by a heat-conducting
本实施方式的输入额定电压是220~240伏交流,总功率为7瓦,光通量是720流明,发光效率是102流明/瓦,壳体密封结构与实施方式一相近,出线口的密封和结构为E27螺口灯头结构,两个灯头螺钉用于调整灯头旋入灯座后灯体发光角度。In this embodiment, the input rated voltage is 220-240 VAC, the total power is 7 watts, the luminous flux is 720 lumens, and the luminous efficiency is 102 lumens/watt. E27 screw lamp base structure, two lamp cap screws are used to adjust the light emitting angle of the lamp body after the lamp cap is screwed into the lamp holder.
增加灯体长度和功率LED3的数量,使用相同的350毫安恒定直流的控制电路板9,可实现日光灯管的功能和效果,无须灯架和镇流器。Increase the length of the lamp body and the number of
该功率LED側发光灯泡(灯管)的有益效果是实现单侧照射区域、发光效率高、节能、长寿命、防尘、防潮、抗震和底成本,用于室内发光照明。The beneficial effect of the power LED side-emitting light bulb (lamp tube) is to realize single-side irradiation area, high luminous efficiency, energy saving, long life, dustproof, moisture-proof, shock-proof and low cost, and is used for indoor light-emitting lighting.
Claims (16)
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| CNU2007200168065U CN201121860Y (en) | 2007-12-13 | 2007-12-13 | A power LED strong light device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009076797A1 (en) * | 2007-12-13 | 2009-06-25 | Zhao, Xia | Power led intense light device |
| CN101963294B (en) * | 2009-07-23 | 2012-07-18 | 鸿富锦精密工业(深圳)有限公司 | Illuminator |
| TWI477712B (en) * | 2012-05-17 | 2015-03-21 | ||
| CN108240579A (en) * | 2016-12-27 | 2018-07-03 | 中国船舶重工集团公司七五○试验场 | Underwater xenon lamp, LED composite illuminating devices |
-
2007
- 2007-12-13 CN CNU2007200168065U patent/CN201121860Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009076797A1 (en) * | 2007-12-13 | 2009-06-25 | Zhao, Xia | Power led intense light device |
| CN101963294B (en) * | 2009-07-23 | 2012-07-18 | 鸿富锦精密工业(深圳)有限公司 | Illuminator |
| TWI477712B (en) * | 2012-05-17 | 2015-03-21 | ||
| CN108240579A (en) * | 2016-12-27 | 2018-07-03 | 中国船舶重工集团公司七五○试验场 | Underwater xenon lamp, LED composite illuminating devices |
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