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CN201113403Y - Elevator high-power electronic energy-saving device - Google Patents

Elevator high-power electronic energy-saving device Download PDF

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CN201113403Y
CN201113403Y CNU2007200746597U CN200720074659U CN201113403Y CN 201113403 Y CN201113403 Y CN 201113403Y CN U2007200746597 U CNU2007200746597 U CN U2007200746597U CN 200720074659 U CN200720074659 U CN 200720074659U CN 201113403 Y CN201113403 Y CN 201113403Y
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gate
phase
inverter
module
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张自强
李传江
宁永海
张友梅
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Shanghai Normal University
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Abstract

一种涉及电子、信息、能源多学科的技术领域,尤指一种利用现代科技手段,主要用于实现电梯节能的高科技技术的电梯大功率电子节能装置。该装置由滤波器、变频器、电机及逻辑电路等部件组成,至少包括:逻辑保护模块、单片机控制器、电梯再生直流电源、绝缘栅双极型晶体管IGBT逆变桥、交流电网和同步检测模块组合为一逆变同步电路的电子节能装置;主要解决如何将变频调速电梯运行中电机发电状态下电机输出能量回馈电网等有关技术问题。本实用新型的积极效果是:利用了现代电力电子技术、控制技术、计算机技术,实现电梯系统再生能量向交流电网的回馈,并进行系统过压、过流、过热安全的保护,具有控制简捷有效等优点。

Figure 200720074659

A multi-disciplinary technical field involving electronics, information, and energy, especially a high-power electronic energy-saving device for elevators, which is a high-tech elevator energy-saving device that uses modern scientific and technological means. The device is composed of filters, frequency converters, motors and logic circuits, and at least includes: logic protection modules, single-chip controllers, elevator regenerative DC power supplies, insulated gate bipolar transistor IGBT inverter bridges, AC grids and synchronous detection modules An electronic energy-saving device combined into an inverter synchronous circuit; it mainly solves related technical problems such as how to feed back the output energy of the motor to the power grid when the motor is generating power during the operation of the variable-frequency speed-regulating elevator. The positive effects of the utility model are: utilizing modern power electronic technology, control technology and computer technology, realizing the feedback of the regenerative energy of the elevator system to the AC power grid, and carrying out the protection of system overvoltage, overcurrent and overheating safety, with simple and effective control Etc.

Figure 200720074659

Description

电梯大功率电子节能装置 Elevator high-power electronic energy-saving device

技术领域 technical field

本实用新型涉及一种电子、信息、能源多学科的技术领域,尤指一种利用现代科技手段,主要用于实现电梯节能的高科技技术产品的电梯大功率电子节能装置。The utility model relates to a multidisciplinary technical field of electronics, information and energy, in particular to a high-power electronic energy-saving device for elevators, which is a high-tech technical product mainly used to realize energy-saving of elevators by using modern scientific and technological means.

背景技术 Background technique

目前,在电梯运行控制系统中,几乎都在使用交直交变频器作为驱动电机的调速工具。这类变频器功率因数高、效率高、精度高、调速范围宽,所以获得广泛应用。变频调速技术涉及到电子、电工、信息与控制等多个学科领域。采用变频调速技术是节能降耗、改善控制性能、提高产品质量的重要途径,已在应用中取得了良好的应用效果和显著的经济效益。但是,在电梯的运行与控制方面,还存在着进一步挖掘变频调速系统节能潜力和提高效率的问题。解决这一问题有两条重要途径。一是采取一种控制策略使变频驱动电机的损耗最小而效率最高;二是利用一种技术手段使生产机械储存的能量及时高效地回馈到电网。第一个问题可以通过变频调速技术及其优化控制技术实现″按需供能″,即在满足生产机械速度、转矩和动态响应要求的前提下,尽量减少变频装置的输入能量;第二个问题可以通过有源逆变装置将存储在变频器直流侧的再生能量回馈到交流电网。本专利涉及的是变频调速电梯节能控制的第二个问题——交直交变频调速电梯能量回馈控制技术。At present, almost all AC-DC-AC inverters are used as speed control tools for driving motors in elevator operation control systems. This type of inverter has high power factor, high efficiency, high precision and wide speed range, so it is widely used. Frequency conversion speed regulation technology involves many disciplines such as electronics, electrical engineering, information and control. Adopting frequency conversion speed regulation technology is an important way to save energy, reduce consumption, improve control performance, and improve product quality. It has achieved good application results and significant economic benefits in application. However, in terms of elevator operation and control, there are still problems of further excavating the energy-saving potential of the frequency conversion speed regulation system and improving efficiency. There are two important ways to solve this problem. One is to adopt a control strategy to minimize the loss and maximize the efficiency of the variable frequency drive motor; the other is to use a technical means to make the energy stored in the production machinery fed back to the grid in a timely and efficient manner. The first problem can be achieved through frequency conversion speed regulation technology and its optimal control technology to achieve "on-demand energy supply", that is, to minimize the input energy of the frequency conversion device under the premise of meeting the production machinery speed, torque and dynamic response requirements; the second This problem can feed back the regenerative energy stored on the DC side of the inverter to the AC grid through the active inverter device. This patent relates to the second problem of energy-saving control of frequency-variable speed-regulating elevators—the energy feedback control technology of AC-DC-AC frequency-variable speed-regulating elevators.

变频电梯在应用中存在的问题为:The problems existing in the application of variable frequency elevators are:

通用变频器多为电压型交-直-交变频器。这类变频器的原理是,三相交流电首先经过二极管不控整流桥得到脉动直流电,再经电解电容滤波稳压,最后经有源逆变输出电压、频率可调的交流电给电动机供电。但是通用变频器既不能直接用于需要快速起、制动和频繁正、反转的调速系统,又不能将电机发电状态产生的电能回馈电网。因为这种系统要求电机四象限运行,当电梯减速、制动以及电梯上行时,电机处于再生发电状态。由于变频器的二极管不控整流器能量传输不可逆,产生的再生电能传输到直流侧滤波电容上,产生泵升电压。过高的泵升电压有可能损坏开关器件、电解电容,甚至会破坏电机的绝缘,从而威胁系统安全工作,目前只能通过能耗电阻把这部分能量以热能的形式消耗掉,由于电阻发热严重,使系统的工作可靠性、稳定性受到不良影响。Most general-purpose inverters are voltage-type AC-DC-AC inverters. The principle of this type of frequency converter is that the three-phase alternating current first passes through the diode uncontrolled rectifier bridge to obtain pulsating direct current, then filters and stabilizes the voltage through electrolytic capacitors, and finally supplies power to the motor through active inverter output voltage and adjustable frequency alternating current. However, general-purpose frequency converters cannot be directly used in speed-regulating systems that require fast starting and braking and frequent forward and reverse rotation, and cannot feed back the electric energy generated by the motor to the power grid. Because this system requires the motor to run in four quadrants, when the elevator decelerates, brakes and the elevator goes up, the motor is in the state of regenerative power generation. Since the diode of the frequency converter does not control the energy transmission of the rectifier and is irreversible, the generated regenerative power is transmitted to the filter capacitor on the DC side to generate a pumped voltage. Excessive pumping voltage may damage switching devices, electrolytic capacitors, and even damage the insulation of the motor, thus threatening the safe operation of the system. At present, this part of energy can only be consumed in the form of heat energy through energy-consuming resistors. Due to serious heating of resistors , so that the reliability and stability of the system are adversely affected.

国内外电梯能量回馈技术研究现状:Research status of elevator energy feedback technology at home and abroad:

为了解决电梯处于再生发电状态产生的再生能量,德国西门子公司已经推出了电机四象限运行的电压型交-直-交变频器,日本、加拿大等国也成功研制了电源再生装置。同时,已见到国外有四象限电压型交-直-交变频器及电网侧脉冲整流器等的研制报道。普遍存在的问题是这些装置价格昂贵,再加上一些产品对电网的要求很高,不适合我国的国情。国内在中小容量系统中大都采用能耗制动方式,即通过内置或外加制动电阻的方法将电能消耗在大功率电阻器中实现电机的四象限运行,该方法虽然简单,但有如下严重缺点:In order to solve the regenerative energy generated by the elevator in the state of regenerative power generation, Germany's Siemens has launched a voltage-type AC-DC-AC inverter for four-quadrant operation of the motor, and Japan, Canada and other countries have also successfully developed power regeneration devices. At the same time, it has been seen that there are reports on the development of four-quadrant voltage AC-DC-AC converters and grid-side pulse rectifiers abroad. The common problem is that these devices are expensive, and some products have high requirements on the power grid, which is not suitable for my country's national conditions. Most domestic small and medium-capacity systems adopt energy-consuming braking, that is, the electric energy is consumed in high-power resistors to realize the four-quadrant operation of the motor through built-in or external braking resistors. Although this method is simple, it has the following serious disadvantages :

(1)浪费能量,降低系统效率。(2)电阻发热严重,影响系统其他部分正常工作。(3)简单的能耗制动有时不能及时抑制快速制动产生的泵升电压,限制了制动性能的提高。(1) Waste energy and reduce system efficiency. (2) The resistance heats up seriously, which affects the normal operation of other parts of the system. (3) Simple energy-consuming braking sometimes cannot suppress the pumping voltage generated by rapid braking in time, which limits the improvement of braking performance.

国内已有液压电梯节能系统的报道,而利用能量回馈控制技术实现电梯节能的研究比较少。关于电梯能量回馈电子节能方面的研究尚未见到实用产品的报道。There have been reports of energy-saving systems for hydraulic elevators in China, but there are relatively few studies on energy-saving elevators using energy feedback control technology. The research on energy-saving aspects of elevator energy feedback electronics has not yet seen the report of practical products.

发明内容 Contents of the invention

为了克服上述不足之处,本实用新型的主要目的旨在提供一种以电网线电压为对象直接控制,变频器直流侧电压经过转换作为控制电路供电电源,采用的功率逆变控制器共有三个桥臂六个IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)组成,以及采用一片89C52单片机产生逆变控制信号及进行系统过压、过流、过热安全保护的,又能将电梯再生电能回馈交流电网的电梯大功率电子节能装置。In order to overcome the above shortcomings, the main purpose of this utility model is to provide a direct control of the grid line voltage as the object. The DC side voltage of the frequency converter is converted as the power supply for the control circuit. There are three power inverter controllers used. The bridge arm is composed of six IGBTs (Insulated Gate Bipolar Transistor, Insulated Gate Bipolar Transistor), and a 89C52 single-chip microcomputer is used to generate inverter control signals and perform system overvoltage, overcurrent, and overheat safety protection, and can regenerate electric energy of the elevator An elevator high-power electronic energy-saving device that feeds back to the AC grid.

本实用新型要解决的技术问题是:主要解决如何将变频调速电梯运行中电机发电状态下电机输出能量回馈电网的技术问题,如何利用现代电力电子技术、控制技术、计算机技术实现电梯系统再生能量向交流电网的回馈等有关技术问题。The technical problem to be solved by the utility model is: mainly solving the technical problem of how to feed back the output energy of the motor under the power generation state of the frequency conversion speed control elevator to the power grid, and how to realize the regeneration energy of the elevator system by using modern power electronic technology, control technology and computer technology Feedback to the AC grid and other related technical issues.

本实用新型解决其技术问题所采用的技术方案是:该装置由滤波器、整流器、变频器、电机、电源、逻辑电路及单片机等部件组成,该装置至少包括:The technical solution adopted by the utility model to solve its technical problems is: the device is made up of components such as filter, rectifier, frequency converter, motor, power supply, logic circuit and single-chip microcomputer, and the device at least includes:

逻辑保护模块、单片机控制器、电梯再生直流电源、绝缘栅双极型晶体管IGBT逆变桥、交流电网和同步检测模块组合为一逆变同步电路的电子节能装置;An electronic energy-saving device that combines a logic protection module, a single-chip controller, an elevator regenerative DC power supply, an insulated gate bipolar transistor IGBT inverter bridge, an AC power grid, and a synchronous detection module into an inverter synchronous circuit;

一逻辑保护模块的输出端与单片机控制器模块的输入端相连接,单片机控制器模块的输出端与绝缘栅双极型晶体管IGBT逆变桥模块的输入端相连接,绝缘栅双极型晶体管IGBT逆变桥模块的一输出端与逻辑保护模块的输入端相连接,另一输出端与交流电网模块的输入端相连接;The output terminal of a logic protection module is connected with the input terminal of the single-chip controller module, and the output terminal of the single-chip controller module is connected with the input terminal of the insulated gate bipolar transistor IGBT inverter bridge module, and the insulated gate bipolar transistor IGBT One output end of the inverter bridge module is connected to the input end of the logic protection module, and the other output end is connected to the input end of the AC grid module;

一电梯再生直流电源模块的输出端与绝缘栅双极型晶体管IGBT逆变桥模块的输入端相连接;The output end of an elevator regenerative DC power supply module is connected with the input end of an insulated gate bipolar transistor IGBT inverter bridge module;

一交流电网模块的输出端经由同步检测模块后与单片机控制器模块的输入端相连接。The output end of an AC grid module is connected with the input end of the single-chip controller module after passing through the synchronous detection module.

所述的电梯大功率电子节能装置的单片机控制器的计算机控制及逻辑保护电路的输入信号有三相同步信号和过流过压保护信号,输出信号为逆变控制器的六个IGBT的导通和关断的控制信号,其中:The computer control of the single-chip controller of the high-power electronic energy-saving device of the elevator and the input signals of the logic protection circuit include a three-phase synchronous signal and an overcurrent and overvoltage protection signal, and the output signal is the conducting and switching of six IGBTs of the inverter controller. shutdown control signal, where:

单片机控制器的引脚P1.0的一路与或非门A的第二引脚相连接,单片机控制器的引脚P1.1的一路经反相器与或非门A的第三引脚相连接,或非门A的第一引脚与过流保护端相连接;One of the pin P1.0 of the single-chip controller is connected with the second pin of the NOR gate A, and one of the pin P1.1 of the single-chip controller is connected with the third pin of the NOR gate A through the inverter. connected, the first pin of the NOR gate A is connected to the overcurrent protection terminal;

单片机控制器的引脚P1.1的另一路与或非门B的第二引脚相连接,单片机控制器的引脚P1.0的另一路经反相器与或非门B的第三引脚相连接,或非门B的第一引脚与过流保护端相连接;The other way of the pin P1.1 of the single-chip controller is connected with the second pin of the NOR gate B, and the other way of the pin P1.0 of the single-chip controller is connected with the third lead of the inverter and the NOR gate B. The pin is connected, and the first pin of the NOR gate B is connected to the overcurrent protection terminal;

单片机控制器的引脚P1.2的一路与或非门C的第二引脚相连接,另一路经反相器与或非门D的第三引脚相连接,单片机控制器的引脚P1.3的一路经反相器与或非门C的第三引脚相连接,或非门C的第一引脚与过流保护端相连接;One of the pins P1.2 of the single-chip controller is connected to the second pin of the NOR gate C, and the other is connected to the third pin of the NOR gate D through the inverter, and the pin P1 of the single-chip controller .3 One path through the inverter is connected to the third pin of the NOR gate C, and the first pin of the NOR gate C is connected to the overcurrent protection terminal;

单片机控制器的引脚P1.3的另一路与或非门D的第二引脚相连接,单片机控制器的引脚P1.2的另一路经反相器与或非门D的第三引脚相连接,或非门D的第一引脚与过流保护端相连接;The other way of the pin P1.3 of the single-chip controller is connected with the second pin of the NOR gate D, and the other way of the pin P1.2 of the single-chip controller is connected with the third lead of the inverter and the NOR gate D. The pin is connected, and the first pin of the NOR gate D is connected with the overcurrent protection terminal;

单片机控制器的引脚P1.4的一路与或非门E的第二引脚相连接,另一路经反相器与或非门F的第三引脚相连接,单片机控制器的引脚P1.5的一路经反相器与或非门E的第三引脚相连接,或非门E的第一引脚与过流保护端相连接;One of the pins P1.4 of the microcontroller controller is connected to the second pin of the NOR gate E, and the other is connected to the third pin of the NOR gate F through the inverter, and the pin P1 of the microcontroller controller .5 is connected to the third pin of the NOR gate E through the inverter, and the first pin of the NOR gate E is connected to the overcurrent protection terminal;

单片机控制器的引脚P1.5的一路与或非门F的第二引脚相连接,另一路经反相器与或非门E的第三引脚相连接,单片机控制器的引脚P1.4的另一路经反相器与或非门F的第三引脚相连接,或非门F的第一引脚与过流保护端相连接;One of the pins P1.5 of the single-chip controller is connected with the second pin of the NOR gate F, and the other is connected with the third pin of the NOR gate E through the inverter, and the pin P1 of the single-chip controller The other path of .4 is connected to the third pin of the NOR gate F through the inverter, and the first pin of the NOR gate F is connected to the overcurrent protection terminal;

或非门A、或非门B、或非门C、非门D、或非门E及或非门F的输出端均经反相器分别与各绝缘栅双极型晶体管的基极相连接,为计算机输出的控制信号。The outputs of the NOR gate A, the NOR gate B, the NOR gate C, the NOR gate D, the NOR gate E and the NOR gate F are respectively connected to the bases of the insulated gate bipolar transistors through inverters , is the control signal output by the computer.

所述的电梯大功率电子节能装置的绝缘栅双极型晶体管IGBT逆变桥的AB相线电压分别与IGBT绝缘栅双极型晶体管T1、T2、T3、T4相连接;在AB相线电压60度相位时刻开始使T1、T4导通,AB相线电压120度相位时刻使T1、T4截止;AB相线电压240度相位时刻使T2、T3导通,AB相线电压300度相位时刻使T2、T3截止;The AB phase-line voltages of the insulated gate bipolar transistor IGBT inverter bridge of the described elevator high-power electronic energy-saving device are respectively connected with the IGBT insulated gate bipolar transistors T1, T2, T3, and T4; T1 and T4 are turned on at the moment of 1 degree phase, T1 and T4 are cut off at 120 degree phase of AB phase line voltage; T2 and T3 are turned on at 240 degree phase of AB phase line voltage, and T2 is turned on at 300 degree phase of AB phase line voltage , T3 deadline;

所述的绝缘栅双极型晶体管IGBT逆变桥的BC相线电压分别与IGBT绝缘栅双极型晶体管T3、T4、T5、T6相连接;在BC相线电压60度相位时刻开始使T3、T6导通,BC相线电压120度相位时刻使T3、T6截止;BC相线电压240度相位时刻使T4、T5导通,BC相线电压300度相位时刻使T4、T5截止;The BC phase-line voltages of the insulated gate bipolar transistor IGBT inverter bridge are connected to the IGBT insulated gate bipolar transistors T3, T4, T5, and T6 respectively; at the 60-degree phase moment of the BC phase line voltage, T3, T6 is turned on, and T3 and T6 are cut off at 120-degree phase of BC phase-line voltage; T4 and T5 are turned on at 240-degree phase of BC phase-line voltage, and T4 and T5 are cut off at 300-degree phase of BC phase-line voltage;

所述的绝缘栅双极型晶体管IGBT逆变桥的CA相线电压分别与IGBT绝缘栅双极型晶体管T5、T6、T1、T2相连接;在CA相线电压60度相位时刻开始使T5、T2导通,CA相线电压120度相位时刻使T5、T2截止;CA相线电压240度相位时刻使T6、T1导通,CA相线电压300度相位时刻使T6、T1截止。The CA phase-line voltages of the insulated gate bipolar transistor IGBT inverter bridge are respectively connected to the IGBT insulated gate bipolar transistors T5, T6, T1, and T2; at the 60-degree phase moment of the CA phase line voltage, T5, T2 is turned on, and T5 and T2 are cut off at the 120-degree phase of CA phase-line voltage; T6 and T1 are turned on at 240-degree phase of CA phase-line voltage, and T6 and T1 are cut off at 300-degree phase of CA phase-line voltage.

所述的电梯大功率电子节能装置的单片机控制器为一片51系列单片微处理器89C52。The single-chip controller of the high-power electronic energy-saving device of the elevator is a 51 series single-chip microprocessor 89C52.

本实用新型的有益效果是:该装置解决了变频调速电梯运行中电机发电状态下电机输出能量回馈电网的技术问题,利用了现代电力电子技术、控制技术、计算机技术,实现电梯系统再生能量向交流电网的回馈,并进行系统过压、过流、过热安全的保护,具有控制简捷有效等优点。The beneficial effects of the utility model are: the device solves the technical problem that the motor output energy is fed back to the power grid in the state of motor power generation during the operation of the variable-frequency speed-regulating elevator, and utilizes modern power electronics technology, control technology, and computer technology to realize the regeneration of the elevator system. The feedback of the AC power grid, and the protection of the system overvoltage, overcurrent, and overheating safety, have the advantages of simple and effective control.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

附图1为本实用新型整体结构的电路方框示意图;Accompanying drawing 1 is the circuit block schematic diagram of the overall structure of the utility model;

附图2为本实用新型计算机控制及逻辑保护电路原理图;Accompanying drawing 2 is a schematic diagram of the utility model computer control and logic protection circuit;

附图3为本实用新型逆变桥电路原理图;Accompanying drawing 3 is the utility model inverter bridge circuit schematic diagram;

附图中标号说明:Explanation of the numbers in the accompanying drawings:

1-逻辑保护;1-logic protection;

2-单片机控制器;2-Single chip controller;

3-电梯再生直流电源;3- Elevator regenerative DC power supply;

4-绝缘栅双极型晶体管IGBT逆变桥;4- Insulated gate bipolar transistor IGBT inverter bridge;

5-交流电网;5 - AC grid;

6-同步检测;6-synchronous detection;

10-过流保护;10-overcurrent protection;

20-或非门A;20-NOR gate A;

21-或非门B;21-NOR gate B;

22-或非门C;22-NOR gate C;

23-或非门D;23-NOR gate D;

24-或非门E;24-NOR gate E;

25-或非门F25- NOR Gate F

具体实施方式 Detailed ways

请参阅附图1、2、3所示,本实用新型由滤波器、整流器、变频器、电机、电源、逻辑电路及单片机等部件组成,该装置至少包括:See accompanying drawing 1,2, shown in 3, the utility model is made up of components such as filter, rectifier, frequency converter, motor, power supply, logic circuit and single-chip microcomputer, and this device comprises at least:

逻辑保护1模块、单片机控制器2、电梯再生直流电源3、绝缘栅双极型晶体管IGBT逆变桥4、交流电网5和同步检测6模块组合为一逆变同步电路的电子节能装置;Logic protection 1 module, single-chip controller 2, elevator regenerative DC power supply 3, insulated gate bipolar transistor IGBT inverter bridge 4, AC power grid 5 and synchronous detection 6 modules are combined into an electronic energy-saving device for an inverter synchronous circuit;

一逻辑保护1模块的输出端与单片机控制器2模块的输入端相连接,单片机控制器2模块的输出端与绝缘栅双极型晶体管IGBT逆变桥4模块的输入端相连接,绝缘栅双极型晶体管IGBT逆变桥4模块的一输出端与逻辑保护1模块的输入端相连接,另一输出端与交流电网5模块的输入端相连接;The output terminal of a logic protection module 1 is connected to the input terminal of the single-chip controller module 2, and the output terminal of the single-chip controller module 2 is connected to the input terminal of the insulated gate bipolar transistor IGBT inverter bridge 4 module. One output terminal of the polar transistor IGBT inverter bridge 4 module is connected to the input terminal of the logic protection module 1, and the other output terminal is connected to the input terminal of the AC grid 5 module;

一电梯再生直流电源3模块的输出端与绝缘栅双极型晶体管IGBT逆变桥4模块的输入端相连接;The output terminal of the module 3 of the regenerative DC power supply for an elevator is connected to the input terminal of the module 4 of the insulated gate bipolar transistor IGBT inverter bridge;

一交流电网5模块的输出端经由同步检测6模块后与单片机控制器2模块的输入端相连接。The output terminal of the AC grid 5 module is connected with the input terminal of the single-chip controller 2 module after passing through the synchronous detection 6 module.

所述的电梯大功率电子节能装置的单片机控制器2的计算机控制及逻辑保护电路的输入信号有三相同步信号和过流过压保护信号,输出信号为逆变控制器的六个IGBT的导通和关断的控制信号,其中:The computer control of the single-chip controller 2 of the high-power electronic energy-saving device of the elevator and the input signals of the logic protection circuit have a three-phase synchronous signal and an overcurrent and overvoltage protection signal, and the output signal is the conduction of six IGBTs of the inverter controller. and shutdown control signals, where:

单片机控制器2的引脚P1.0的一路与或非门A20的第二引脚相连接,单片机控制器2的引脚P1.1的一路经反相器与或非门A20的第三引脚相连接,或非门A20的第一引脚与过流保护10端相连接;One of the pins P1.0 of the single-chip controller 2 is connected with the second pin of the NOR gate A20, and one of the pins P1.1 of the single-chip controller 2 is connected to the third pin of the inverter and the NOR gate A20. The pin is connected, and the first pin of the NOR gate A20 is connected with the overcurrent protection terminal 10;

单片机控制器2的引脚P1.1的另一路与或非门B21的第二引脚相连接,单片机控制器2的引脚P1.0的另一路经反相器与或非门B21的第三引脚相连接,或非门B21的第一引脚与过流保护10端相连接;The other way of the pin P1.1 of the single-chip controller 2 is connected with the second pin of the NOR gate B21, and the other way of the pin P1.0 of the single-chip controller 2 is passed through the inverter and the second pin of the NOR gate B21 The three pins are connected, and the first pin of the NOR gate B21 is connected with the overcurrent protection terminal 10;

单片机控制器2的引脚P1.2的一路与或非门C22的第二引脚相连接,另一路经反相器与或非门D23的第三引脚相连接,单片机控制器2的引脚P1.3的一路经反相器与或非门C22的第三引脚相连接,或非门C22的第一引脚与过流保护10端相连接;One of the pins P1.2 of the single-chip controller 2 is connected with the second pin of the NOR gate C22, and the other is connected with the third pin of the NOR gate D23 through the inverter. One path of the pin P1.3 is connected to the third pin of the NOR gate C22 through the inverter, and the first pin of the NOR gate C22 is connected to the overcurrent protection terminal 10;

单片机控制器2的引脚P1.3的另一路与或非门D23的第二引脚相连接,单片机控制器2的引脚P1.2的另一路经反相器与或非门D23的第三引脚相连接,或非门D23的第一引脚与过流保护10端相连接;The other way of the pin P1.3 of the single-chip controller 2 is connected with the second pin of the NOR gate D23, and the other way of the pin P1.2 of the single-chip controller 2 is passed through the inverter and the second pin of the NOR gate D23 The three pins are connected, and the first pin of the NOR gate D23 is connected with the overcurrent protection terminal 10;

单片机控制器2的引脚P1.4的一路与或非门E24的第二引脚相连接,另一路经反相器与或非门F25的第三引脚相连接,单片机控制器2的引脚P1.5的一路经反相器与或非门E24的第三引脚相连接,或非门E24的第一引脚与过流保护10端相连接;One of the pins P1.4 of the single-chip controller 2 is connected with the second pin of the NOR gate E24, and the other is connected with the third pin of the NOR gate F25 through the inverter. One path of the pin P1.5 is connected to the third pin of the NOR gate E24 through the inverter, and the first pin of the NOR gate E24 is connected to the overcurrent protection terminal 10;

单片机控制器2的引脚P1.5的一路与或非门F25的第二引脚相连接,另一路经反相器与或非门E24的第三引脚相连接,单片机控制器2的引脚P1.4的另一路经反相器与或非门F25的第三引脚相连接,或非门F25的第一引脚与过流保护10端相连接;One of the pins P1.5 of the single-chip controller 2 is connected with the second pin of the NOR gate F25, and the other is connected with the third pin of the NOR gate E24 through the inverter. The other path of the pin P1.4 is connected to the third pin of the NOR gate F25 through the inverter, and the first pin of the NOR gate F25 is connected to the overcurrent protection terminal 10;

或非门A20、或非门B21、或非门C22、非门D23、或非门E24及或非门F25的输出端均经反相器分别与各绝缘栅双极型晶体管的基极相连接,为计算机输出的控制信号。The output ends of the NOR gate A20, the NOR gate B21, the NOR gate C22, the NOR gate D23, the NOR gate E24 and the NOR gate F25 are respectively connected to the bases of the insulated gate bipolar transistors through inverters , is the control signal output by the computer.

所述的电梯大功率电子节能装置的绝缘栅双极型晶体管IGBT逆变桥4的AB相线电压分别与IGBT绝缘栅双极型晶体管T1、T2、T3、T4相连接;在AB相线电压60度相位时刻开始使T1、T4导通,AB相线电压120度相位时刻使T1、T4截止;AB相线电压240度相位时刻使T2、T3导通,AB相线电压300度相位时刻使T2、T3截止;The AB phase-line voltages of the insulated gate bipolar transistor IGBT inverter bridge 4 of the described elevator high-power electronic energy-saving device are connected with the IGBT insulated gate bipolar transistors T1, T2, T3, T4 respectively; T1 and T4 are turned on at the moment of 60 degree phase, T1 and T4 are cut off at the moment of 120 degree phase of AB phase line voltage; T2, T3 end;

所述的绝缘栅双极型晶体管IGBT逆变桥4的BC相线电压分别与IGBT绝缘栅双极型晶体管T3、T4、T5、T6相连接;在BC相线电压60度相位时刻开始使T3、T6导通,BC相线电压120度相位时刻使T3、T6截止;BC相线电压240度相位时刻使T4、T5导通,BC相线电压300度相位时刻使T4、T5截止;The BC phase-to-line voltages of the insulated gate bipolar transistor IGBT inverter bridge 4 are respectively connected to the IGBT insulated gate bipolar transistors T3, T4, T5, and T6; at the 60-degree phase moment of the BC phase-to-line voltage, T3 , T6 is turned on, and T3 and T6 are cut off at 120-degree phase of BC phase-line voltage; T4 and T5 are turned on at 240-degree phase of BC phase-line voltage, and T4 and T5 are cut off at 300-degree phase of BC phase-line voltage;

所述的绝缘栅双极型晶体管IGBT逆变桥4的CA相线电压分别与IGBT绝缘栅双极型晶体管T5、T6、T1、T2相连接;在CA相线电压60度相位时刻开始使T5、T2导通,CA相线电压120度相位时刻使T5、T2截止;CA相线电压240度相位时刻使T6、T1导通,CA相线电压300度相位时刻使T6、T1截止。The CA phase-line voltages of the insulated gate bipolar transistor IGBT inverter bridge 4 are respectively connected to the IGBT insulated gate bipolar transistors T5, T6, T1, and T2; at the 60-degree phase moment of the CA phase line voltage, T5 , T2 conduction, CA phase line voltage 120 degree phase moment makes T5, T2 cut off; CA phase line voltage 240 degree phase time moment makes T6, T1 conduction, CA phase line voltage 300 degree phase time moment makes T6, T1 cut off.

所述的电梯大功率电子节能装置的单片机控制器2为一片51系列单片微处理器89C52。The single-chip controller 2 of the high-power electronic energy-saving device of the elevator is a 51 series single-chip microprocessor 89C52.

本实用新型的工作原理为:The working principle of the utility model is:

电梯在运行过程中,因电梯系统配重,运行时的减速、制动,约有一半时间是不消耗电能的,电梯的动能、势能通过电机转换为电能存储在变频器的直流侧电容中,这部分能量通常是被能耗电阻转化为热能浪费掉;本实用新型成功地将这部分能量从新送回电网进行再利用。During the operation of the elevator, due to the weight of the elevator system, deceleration and braking during operation, about half of the time does not consume electric energy. The kinetic energy and potential energy of the elevator are converted into electric energy by the motor and stored in the DC side capacitor of the inverter. This part of energy is usually converted into heat energy by energy consumption resistance and wasted; the utility model successfully sends this part of energy back to the grid for reuse.

本实用新型采用的功率逆变控制器共有三个桥臂六个IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)组成。输入信号是来自单片机控制器的控制信号,其输出分别与交流电网的三相交流电源线相连。即三相交流电网的A、B、C三相,每相分别与一个IGBT桥臂相连。六个IGBT每隔一定的角度轮流导通,将直流电转换成每秒50周的交流电,然后送回电网。The power inverter controller used in the utility model is composed of three bridge arms and six IGBTs (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor). The input signal is a control signal from the single-chip controller, and its output is respectively connected with the three-phase AC power line of the AC grid. That is, the three phases A, B, and C of the three-phase AC power grid are connected to an IGBT bridge arm respectively. The six IGBTs are turned on at intervals of a certain angle, converting direct current into alternating current at 50 cycles per second, and then sending it back to the grid.

同步电路的输入信号是三相电网的线电压,经过检测变换电路转换成脉冲信号,然后将该脉冲信号送给单片机控制器,实现逆变三相交流电压与电网三相交流电压的相位相同。The input signal of the synchronous circuit is the line voltage of the three-phase power grid, which is converted into a pulse signal by the detection conversion circuit, and then the pulse signal is sent to the single-chip controller to realize that the phase of the three-phase AC voltage of the inverter is the same as that of the three-phase AC voltage of the power grid.

本实用新型的单片机控制器采用一片51系列单片微处理器89C52,外加逻辑电路组成控制系统,对逆变桥IGBT(Insulated GateBipolar Transistor,绝缘栅双极型晶体管)进行控制,使其按照规定的要求导通和关闭,完成直流电压到三相交流电压的逆变。单片机控制器2的输入信号有三相同步信号和过流过压保护信号,输出信号为逆变控制器的六个IGBT的导通和关断的控制信号。由单片机控制器产生三相交流电压控制信号序列,并产生系统保护信号。The single-chip microcomputer controller of the utility model adopts a 51-series single-chip microprocessor 89C52, plus a logic circuit to form a control system, and controls the inverter bridge IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) to make it follow the prescribed It is required to be turned on and off to complete the inverter from DC voltage to three-phase AC voltage. The input signals of the single-chip controller 2 include three-phase synchronous signals and overcurrent and overvoltage protection signals, and the output signals are control signals for turning on and off the six IGBTs of the inverter controller. A three-phase AC voltage control signal sequence is generated by a single-chip controller, and a system protection signal is generated.

逻辑保护电路的输入信号为IGBT(Insulated Gate BipolarTransistor,绝缘栅双极型晶体管)的过流、过压和过热信号,这些信号经过保护电路后被送往单片机控制器,单片机输出保护控制信号封锁逆变控制器的导通。The input signal of the logic protection circuit is the overcurrent, overvoltage and overheating signals of IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor). Change the conduction of the controller.

请参阅附图2、3所示,说明:Please refer to the accompanying drawings 2 and 3, explaining:

1).图2中,①、②、③、④、⑤、⑥为计算机输出的控制信号,分别送到图3中的①、②、③、④、⑤、⑥号IGBT(InsulatedGate Bipolar Transistor,绝缘栅双极型晶体管)大功率晶体管。1). In Figure 2, ①, ②, ③, ④, ⑤, and ⑥ are the control signals output by the computer, which are sent to the IGBTs (InsulatedGate Bipolar Transistor, InsulatedGate Bipolar Transistor, Insulated Gate Bipolar Transistor) high power transistor.

2).图3中Ud为变频器直流侧再生直流电压。2). Ud in Figure 3 is the regenerative DC voltage on the DC side of the inverter.

3).图3中A、B、C分别连接交流电网A相、B相、C相三相电压。3). In Figure 3, A, B, and C are respectively connected to the three-phase voltage of AC grid A, B, and C.

本实用新型的系统特点:System features of the utility model:

1).该实用新型能将电梯再生电能回馈交流电网;1). This utility model can feed the regenerative electric energy of the elevator back to the AC grid;

2).采用一片89C52单片机产生逆变控制信号及进行系统保护;2).A 89C52 single-chip microcomputer is used to generate the inverter control signal and perform system protection;

3).以电网线电压为对象直接控制;3). Take the grid line voltage as the object to directly control;

4).变频器直流侧电压经过转换作为控制电路供电电源;4). The DC side voltage of the inverter is converted as the power supply for the control circuit;

5).具有过压、过流、过热安全保护。5). With over-voltage, over-current, over-heat safety protection.

Claims (4)

1、一种电梯大功率电子节能装置,该装置有滤波器、整流器、变频器、电机、电源、逻辑电路及单片机,其特征在于:该装置至少包括:1. A high-power electronic energy-saving device for an elevator, which has a filter, a rectifier, a frequency converter, a motor, a power supply, a logic circuit and a single-chip microcomputer, and is characterized in that: the device at least includes: 逻辑保护(1)模块、单片机控制器(2)、电梯再生直流电源(3)、绝缘栅双极型晶体管IGBT逆变桥(4)、交流电网(5)和同步检测(6)模块组合为一逆变同步电路的电子节能装置;Logic protection (1) module, microcontroller controller (2), elevator regenerative DC power supply (3), insulated gate bipolar transistor IGBT inverter bridge (4), AC grid (5) and synchronous detection (6) modules are combined into An electronic energy-saving device for an inverter synchronous circuit; 一逻辑保护(1)模块的输出端与单片机控制器(2)模块的输入端相连接,单片机控制器(2)模块的输出端与绝缘栅双极型晶体管IGBT逆变桥(4)模块的输入端相连接,绝缘栅双极型晶体管IGBT逆变桥(4)模块的一输出端与逻辑保护(1)模块的输入端相连接,另一输出端与交流电网(5)模块的输入端相连接;The output end of a logic protection (1) module is connected with the input end of the single-chip controller (2) module, and the output end of the single-chip controller (2) module is connected with the IGBT inverter bridge (4) module The input terminals are connected, one output terminal of the insulated gate bipolar transistor IGBT inverter bridge (4) module is connected with the input terminal of the logic protection (1) module, and the other output terminal is connected with the input terminal of the AC grid (5) module connected; 一电梯再生直流电源(3)模块的输出端与绝缘栅双极型晶体管IGBT逆变桥(4)模块的输入端相连接;The output terminal of an elevator regenerative DC power supply (3) module is connected with the input terminal of the insulated gate bipolar transistor IGBT inverter bridge (4) module; 一交流电网(5)模块的输出端经由同步检测(6)模块后与单片机控制器(2)模块的输入端相连接。An output end of the AC network (5) module is connected with an input end of the single-chip controller (2) module after passing through the synchronous detection (6) module. 2、根据权利要求1所述的电梯大功率电子节能装置,其特征在于:所述的单片机控制器(2)的计算机控制及逻辑保护电路的输入信号有三相同步信号和过流过压保护信号,输出信号为逆变控制器的六个IGBT的导通和关断的控制信号,其中:2. The high-power electronic energy-saving device for elevators according to claim 1, characterized in that: the input signals of the computer control and logic protection circuit of the single-chip controller (2) include three-phase synchronous signals and overcurrent and overvoltage protection signals , the output signal is the turn-on and turn-off control signal of the six IGBTs of the inverter controller, where: 单片机控制器(2)的引脚P1.0的一路与或非门A(20)的第二引脚相连接,单片机控制器(2)的引脚P1.1的一路经反相器与或非门A(20)的第三引脚相连接,或非门A(20)的第一引脚与过流保护(10)端相连接;One of the pins P1.0 of the single-chip controller (2) is connected with the second pin of the NOR gate A (20), and one of the pins P1.1 of the single-chip controller (2) passes through the inverter and or The third pin of the NOT gate A (20) is connected, and the first pin of the NOR gate A (20) is connected with the overcurrent protection (10) end; 单片机控制器(2)的引脚P1.1的另一路与或非门B(21)的第二引脚相连接,单片机控制器(2)的引脚P1.0的另一路经反相器与或非门B(21)的第三引脚相连接,或非门B(21)的第一引脚与过流保护(10)端相连接;The other way of the pin P1.1 of the single-chip controller (2) is connected with the second pin of the NOR gate B (21), and the other way of the pin P1.0 of the single-chip controller (2) is through the inverter Be connected with the third pin of NOR gate B (21), the first pin of NOR gate B (21) is connected with overcurrent protection (10) end; 单片机控制器(2)的引脚P1.2的一路与或非门C(22)的第二引脚相连接,另一路经反相器与或非门D(23)的第三引脚相连接,单片机控制器(2)的引脚P1.3的一路经反相器与或非门C(22)的第三引脚相连接,或非门C(22)的第一引脚与过流保护(10)端相连接;One of the pins P1.2 of the single-chip controller (2) is connected with the second pin of the NOR gate C (22), and the other is connected with the third pin of the NOR gate D (23) through the inverter. One way of the pin P1.3 of the single-chip controller (2) is connected with the third pin of the NOR gate C (22) through the inverter, and the first pin of the NOR gate C (22) is connected with the third pin of the NOR gate C (22). The flow protection (10) ends are connected; 单片机控制器(2)的引脚P1.3的另一路与或非门D(23)的第二引脚相连接,单片机控制器(2)的引脚P1.2的另一路经反相器与或非门D(23)的第三引脚相连接,或非门D(23)的第一引脚与过流保护(10)端相连接;The other way of the pin P1.3 of the single-chip controller (2) is connected with the second pin of the NOR gate D (23), and the other way of the pin P1.2 of the single-chip controller (2) is through the inverter Be connected with the third pin of NOR gate D (23), the first pin of NOR gate D (23) is connected with overcurrent protection (10) end; 单片机控制器(2)的引脚P1.4的一路与或非门E(24)的第二引脚相连接,另一路经反相器与或非门F(25)的第三引脚相连接,单片机控制器(2)的引脚P1.5的一路经反相器与或非门E(24)的第三引脚相连接,或非门E(24)的第一引脚与过流保护(10)端相连接;One of the pins P1.4 of the single-chip controller (2) is connected with the second pin of the NOR gate E (24), and the other is connected with the third pin of the NOR gate F (25) through the inverter. One way of the pin P1.5 of the single-chip controller (2) is connected with the third pin of the NOR gate E (24) through the inverter, and the first pin of the NOR gate E (24) is connected with the third pin of the NOR gate E (24). The flow protection (10) ends are connected; 单片机控制器(2)的引脚P1.5的一路与或非门F(25)的第二引脚相连接,另一路经反相器与或非门E(24)的第三引脚相连接,单片机控制器(2)的引脚P1.4的另一路经反相器与或非门F(25)的第三引脚相连接,或非门F(25)的第一引脚与过流保护(10)端相连接;One of the pins P1.5 of the single-chip controller (2) is connected with the second pin of the NOR gate F (25), and the other is connected with the third pin of the NOR gate E (24) through the inverter. Connect, another way of the pin P1.4 of the microcontroller controller (2) is connected with the third pin of the NOR gate F (25) through the inverter, and the first pin of the NOR gate F (25) is connected with Overcurrent protection (10) terminals are connected; 或非门A(20)、或非门B(21)、或非门C(22)、非门D(23)、或非门E(24)及或非门F(25)的输出端均经反相器分别与各绝缘栅双极型晶体管的基极相连接,为计算机输出的控制信号。The output terminals of NOR gate A (20), NOR gate B (21), NOR gate C (22), NOR gate D (23), NOR gate E (24) and NOR gate F (25) are all The inverters are respectively connected to the bases of the insulated gate bipolar transistors, and are the control signals output by the computer. 3、根据权利要求1所述的电梯大功率电子节能装置,其特征在于:所述的绝缘栅双极型晶体管IGBT逆变桥(4)的AB相线电压分别与IGBT绝缘栅双极型晶体管T1、T2、T3、T4相连接;在AB相线电压60度相位时刻开始使T1、T4导通,AB相线电压120度相位时刻使T1、T4截止;AB相线电压240度相位时刻使T2、T3导通,AB相线电压300度相位时刻使T2、T3截止;3. The high-power electronic energy-saving device for elevators according to claim 1, characterized in that: the AB phase-line voltages of the IGBT inverter bridge (4) of the insulated gate bipolar transistor (4) are respectively the same as T1, T2, T3, and T4 are connected; T1 and T4 are turned on when the AB phase voltage is 60 degrees, and T1 and T4 are cut off when the AB phase voltage is 120 degrees; AB phase voltage is 240 degrees. T2 and T3 are turned on, and T2 and T3 are cut off at the 300-degree phase moment of the AB phase line voltage; 所述的绝缘栅双极型晶体管IGBT逆变桥(4)的BC相线电压分别与IGBT绝缘栅双极型晶体管T3、T4、T5、T6相连接;在BC相线电压60度相位时刻开始使T3、T6导通,BC相线电压120度相位时刻使T3、T6截止;BC相线电压240度相位时刻使T4、T5导通,BC相线电压300度相位时刻使T4、T5截止;The BC phase-to-line voltages of the insulated gate bipolar transistor IGBT inverter bridge (4) are connected to the IGBT insulated gate bipolar transistors T3, T4, T5, and T6 respectively; when the phase of the BC phase to line voltage is 60 degrees, the Turn on T3 and T6, cut off T3 and T6 at 120-degree phase of BC phase-line voltage; turn on T4 and T5 at 240-degree phase of BC phase-line voltage, and cut off T4 and T5 at 300-degree phase of BC phase-line voltage; 所述的绝缘栅双极型晶体管IGBT逆变桥(4)的CA相线电压分别与IGBT绝缘栅双极型晶体管T5、T6、T1、T2相连接;在CA相线电压60度相位时刻开始使T5、T2导通,CA相线电压120度相位时刻使T5、T2截止;CA相线电压240度相位时刻使T6、T1导通,CA相线电压300度相位时刻使T6、T1截止。The CA phase-line voltages of the insulated gate bipolar transistor IGBT inverter bridge (4) are respectively connected to the IGBT insulated gate bipolar transistors T5, T6, T1, and T2; at the 60-degree phase moment of the CA phase-line voltage Turn on T5 and T2, cut off T5 and T2 at 120-degree phase of CA phase-line voltage; turn on T6 and T1 at 240-degree phase of CA phase-line voltage, and cut off T6 and T1 at 300-degree phase of CA phase-line voltage. 4、根据权利要求1所述的电梯大功率电子节能装置,其特征在于:所述的单片机控制器(2)为一片51系列单片微处理器89C52。4. The high-power electronic energy-saving device for elevators according to claim 1, characterized in that: the single-chip controller (2) is a 51-series single-chip microprocessor 89C52.
CNU2007200746597U 2007-09-13 2007-09-13 Elevator high-power electronic energy-saving device Expired - Fee Related CN201113403Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101950978A (en) * 2010-09-03 2011-01-19 合肥联信电源有限公司 Energy-saving emergency type elevator feedback power system
CN101895214B (en) * 2009-05-20 2012-06-13 深圳市英威腾电气股份有限公司 Three-phase synchronous rectification circuit and control method thereof
CN101746656B (en) * 2008-12-16 2014-06-11 中国建筑科学研究院建筑机械化研究分院 Elevator regenerated electricity utilizing system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101746656B (en) * 2008-12-16 2014-06-11 中国建筑科学研究院建筑机械化研究分院 Elevator regenerated electricity utilizing system
CN101895214B (en) * 2009-05-20 2012-06-13 深圳市英威腾电气股份有限公司 Three-phase synchronous rectification circuit and control method thereof
CN101950978A (en) * 2010-09-03 2011-01-19 合肥联信电源有限公司 Energy-saving emergency type elevator feedback power system

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