CN201119277Y - Crop stubble crushing blade and crop stubble crushing device - Google Patents
Crop stubble crushing blade and crop stubble crushing device Download PDFInfo
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- CN201119277Y CN201119277Y CNU2007200875973U CN200720087597U CN201119277Y CN 201119277 Y CN201119277 Y CN 201119277Y CN U2007200875973 U CNU2007200875973 U CN U2007200875973U CN 200720087597 U CN200720087597 U CN 200720087597U CN 201119277 Y CN201119277 Y CN 201119277Y
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- 239000002689 soil Substances 0.000 abstract description 5
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- 240000008042 Zea mays Species 0.000 description 6
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 6
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Abstract
本实用新型公开了一种农作物根茬破碎刀片和破碎装置,刀片沿刀轴方向间隔布置安装在可旋转的刀轴上,刀片所在的平面与刀轴相互垂直,刀片上的刀刃朝向刀轴的旋转方向,刀片的旋转中心到刀刃上各点的距离从刀刃根部至刀刃末端逐渐加大。与配套拖拉机实施田间根茬破碎作业时,在破碎装置经过的地方,刀片不仅将大块的根茬划切成片状,还减小了入土刀片对土壤的搅动和抛扔。刀片采用凸弧形刀刃,工作时刀轴带着刀片逆着刀尖的方向旋转,刀刃的根部先压住根茬,然后刀刃从根部到刀尖逐渐进入切割,这种切割方式的功率消耗大为降低,因此,本实用新型可对根茬及地下根系一并切碎,破碎彻底、还田效果好,有利于下一季农作物的生长。
The utility model discloses a crop stubble crushing blade and a crushing device. The blades are arranged at intervals along the direction of the cutter shaft and installed on a rotatable cutter shaft. The plane where the blades are located is perpendicular to the cutter shaft. In the direction of rotation, the distance from the center of rotation of the blade to each point on the blade gradually increases from the root of the blade to the end of the blade. When carrying out field root stubble crushing operations with the supporting tractor, the blade not only cuts the large stubble into slices at the place where the crushing device passes, but also reduces the agitation and throwing of the soil by the blade into the soil. The blade adopts a convex arc blade. When working, the blade shaft rotates with the blade against the direction of the blade tip. The root of the blade first presses the stubble, and then the blade gradually enters the cutting from the root to the blade tip. This cutting method consumes a lot of power. Therefore, the utility model can chop up the root stubble and the underground root system together, and the crushing is thorough, and the effect of returning to the field is good, which is beneficial to the growth of the crops in the next season.
Description
技术领域technical field
本实用新型涉及一种农作物根茬破碎刀片和农作物根茬破碎装置。The utility model relates to a crop root stubble crushing blade and a crop root stubble crushing device.
背景技术Background technique
现有的玉米联合收获机和秸秆粉碎还田机是由高速旋转的动刀配合位于粉碎壳体上的定刀粉碎玉米秸秆的,由于其结构的局限性,动刀无法入土处理根茬,若要用其粉碎玉米根茬,就必须对其整体结构进行较大幅度的改进;再则,高速旋转的动刀一旦入土,就需要消耗很大的功率,所以目前的玉米联合收获机和秸秆粉碎还田机只处理玉米秸秆,很少处理根茬。但是,根茬不处理,对下一季农作物的生长十分不利,人们试图在玉米秸秆粉碎还田机上增配旋耕部件来同时完成秸秆粉碎和根茬处理,但旋耕部件对土壤的搅动和抛扔严重,功耗过大,且对根茬的破碎效果也不能令人满意。The existing corn combine harvester and straw crushing and returning machine use a high-speed rotating moving knife to cooperate with a fixed knife on the crushing shell to crush corn stalks. To use it to crush corn stubble, it is necessary to greatly improve its overall structure; moreover, once the high-speed rotating knife enters the soil, it needs to consume a lot of power, so the current corn combine harvester and straw crushing The return machine only handles corn stalks, and rarely handles root stubble. However, if the root stubble is not treated, it is very unfavorable to the growth of the crops in the next season. People try to add a rotary tiller to the corn stalk crushing and returning machine to complete the straw crushing and root stubble treatment at the same time, but the stirring and throwing of the soil by the rotary tiller The throwing is serious, the power consumption is too large, and the crushing effect on the stubble is not satisfactory.
实用新型内容Utility model content
本实用新型的第一个目的是提供一种专业破碎农作物根茬的刀片。The first purpose of the utility model is to provide a blade for professionally crushing crop stubble.
本实用新型的第二个目的是提供一种专业破碎农作物根茬的根茬破碎装置。The second purpose of the utility model is to provide a stubble crushing device for professionally crushing crop stubble.
为实现第一个目的,本实用新型采用如下技术方案:农作物根茬破碎刀片,当刀片固定安装在可旋转的刀轴上时,刀片所在的平面与刀轴相互垂直,刀片上的刀刃朝向刀轴的旋转方向,刀片的旋转中心到刀刃上各点的距离从刀刃根部至刀刃末端逐渐加大。In order to achieve the first purpose, the utility model adopts the following technical scheme: the crop root stubble crushing blade, when the blade is fixedly installed on the rotatable knife shaft, the plane where the blade is located is perpendicular to the knife shaft, and the blade on the blade faces the knife The direction of rotation of the shaft, the distance from the center of rotation of the blade to each point on the blade gradually increases from the root of the blade to the end of the blade.
刀片刀体呈弧形条状,刀刃设于弧形刀体的凸边,在刀刃根部的刀体上设有用于与刀轴连接的安装部。The blade cutter body is in the shape of an arc strip, the blade is arranged on the convex edge of the arc cutter body, and the cutter body at the root of the blade is provided with a mounting part for connecting with the cutter shaft.
刀片刀体呈圆盘状,在刀体的圆周上至少设有一个具有凸弧形刀刃的刀齿,圆盘刀体的中心部位通过一安装孔与刀轴安装在一起,安装孔的中心与刀片的旋转中心重合。The cutter body of the blade is disc-shaped, and at least one tooth with a convex arc-shaped blade is provided on the circumference of the cutter body. The center of the disc cutter body is installed with the cutter shaft through a mounting hole. The centers of rotation of the blades coincide.
所述刀刃弧线为渐开线或阿基米德螺旋线。The arc of the blade is an involute or an Archimedes spiral.
为实现第二个目的,本实用新型采用如下技术方案:农作物根茬破碎装置,包括可由动力驱动旋转的刀轴和沿刀轴方向间隔布置安装的刀片,刀片所在的平面与刀轴相互垂直,刀片上的刀刃朝向刀轴的旋转方向,每个刀片的旋转中心到该刀片刀刃上各点的距离从刀刃根部至刀刃末端逐渐加大。In order to achieve the second purpose, the utility model adopts the following technical scheme: the crop stubble crushing device includes a cutter shaft that can be driven by power to rotate and blades arranged at intervals along the direction of the cutter shaft, and the plane where the blades are located is perpendicular to the cutter shaft. The blade on the blade faces the rotation direction of the knife shaft, and the distance from the center of rotation of each blade to each point on the blade blade gradually increases from the root of the blade to the end of the blade.
刀片刀体呈弧形条状,刀刃设于弧形刀体的凸边,在刀刃根部的刀体上设有用于与刀轴连接的安装部,刀片沿刀轴轴向在刀轴轴面上呈螺旋方式均布。The cutter body of the blade is arc-shaped, and the blade is set on the convex edge of the arc-shaped cutter body. There is a mounting part for connecting with the cutter shaft on the cutter body at the root of the blade, and the blade is on the axial surface of the cutter shaft along the axis Uniformly distributed in a spiral manner.
刀片刀体呈弧形条状,刀刃设于弧形刀体的凸边,在刀刃根部的刀体上设有用于与刀轴连接的安装部,刀轴的同一横截面上沿圆周方向均布2-4个刀片。The knife body of the blade is in the shape of an arc strip, and the blade is set on the convex edge of the arc-shaped knife body. The knife body at the root of the blade is provided with a mounting part for connecting with the knife shaft, and the same cross-section of the knife shaft is evenly distributed along the circumferential direction. 2-4 blades.
刀片刀体呈圆盘状,在刀体的圆周上至少设有一个具有凸弧形刀刃的刀齿,圆盘刀体的中心部位通过一安装孔与刀轴安装在一起,安装孔的中心与刀片的旋转中心重合。The cutter body of the blade is disc-shaped, and at least one tooth with a convex arc-shaped blade is provided on the circumference of the cutter body. The center of the disc cutter body is installed with the cutter shaft through a mounting hole. The centers of rotation of the blades coincide.
刀轴上沿刀轴轴向各刀片安装位置上的对应刀片的刀齿在圆周方向上依次错开一设定的角度。The cutter teeth of the corresponding blades at the installation positions of the blades along the axial direction of the cutter shaft on the cutter shaft are sequentially staggered by a set angle in the circumferential direction.
所述刀刃弧线为渐开线或阿基米德螺旋线。The arc of the blade is an involute or an Archimedes spiral.
本实用新型的刀片安装在刀轴上后即可与配套拖拉机或秸秆还田机实施田间根茬破碎作业,在作业过程中,农机动力一边驱动机器前行,一边驱动刀轴与农机行走轮同向或逆向旋转,转动起来的刀轴又带着刀片一起旋转,旋转的刀片即可对位于刀刃轨迹上的地面杂物、根茬及地下根系实施划切;由于刀轴上间隔安装了多个刀片,并且每个刀片所在的平面都垂直于刀轴轴线,所以在破碎装置经过的地方,刀片不仅将大块的根茬划切成片状,还减小了入土刀片对土壤的搅动和抛扔,改善了破碎作业的空气质量。刀片采用凸弧形刀刃,并且刀片的旋转中心到刀刃上各点的距离从刀刃根部至刀刃末端是逐渐加大的,工作时刀轴带着刀片逆着刀尖的方向旋转,刀刃的根部先压住根茬和杂物,然后随着刀轴的继续转动,刀刃从根部到刀尖逐渐进入切割,而且切口的深度逐渐加大,这种切割方式的功率消耗大为降低,因此,本实用新型可对根茬及地下根系一并切碎,破碎彻底、还田效果好,有利于下一季农作物的生长。After the blade of the utility model is installed on the cutter shaft, it can be combined with a matching tractor or a straw returning machine to carry out stubble crushing operations in the field. Rotating in the opposite direction, the rotating cutter shaft rotates with the blade, and the rotating blade can cut the ground debris, stubble and underground root system on the blade track; Blades, and the plane where each blade is located is perpendicular to the axis of the cutter shaft, so where the crushing device passes, the blades not only cut the large stubble into slices, but also reduce the agitation and throwing of the soil by the blades. Throwing improves the air quality of the crushing operation. The blade adopts a convex arc blade, and the distance from the center of rotation of the blade to each point on the blade gradually increases from the root of the blade to the end of the blade. When working, the blade shaft rotates with the blade against the direction of the blade tip, and the root of the blade first Press down the stubble and sundries, and then as the cutter shaft continues to rotate, the blade gradually enters the cutting from the root to the tip, and the depth of the incision gradually increases. The power consumption of this cutting method is greatly reduced. Therefore, this practical The new type can shred the root stubble and the underground root system at the same time, the shredding is thorough, and the effect of returning to the field is good, which is conducive to the growth of the next season's crops.
本实用新型中,刀轴上刀片的刀齿在圆周方向上依次错开一设定的角度,目的是为了减少在同一时刻同时入土的刀片的数量,进而进一步降低所需动力功率,降低配套设备的成本。In the utility model, the teeth of the blades on the cutter shaft are sequentially staggered by a set angle in the circumferential direction. cost.
附图说明Description of drawings
图1是第一种条状农作物根茬破碎刀片的结构示意图;Fig. 1 is the structural representation of the first kind of strip agricultural crop root stubble broken blade;
图2是第二种条状农作物根茬破碎刀片的结构示意图;Fig. 2 is the structural representation of second kind of strip agricultural crop root stubble broken blade;
图3是第一种盘状农作物根茬破碎刀片的结构示意图;Fig. 3 is the structural representation of the first disc-shaped crop root stubble crushing blade;
图4是第二种盘状农作物根茬破碎刀片的结构示意图;Fig. 4 is the structural representation of the second disc-shaped agricultural crop root stubble broken blade;
图5是第三种盘状农作物根茬破碎刀片的结构示意图;Fig. 5 is the structural representation of the third disc-shaped agricultural crop root stubble broken blade;
图6是农作物根茬破碎装置在安装使用时的结构示意图;Fig. 6 is a schematic structural view of the crop stubble crushing device when it is installed and used;
图7是以对称方式布置弧形条状刀片的农作物根茬破碎装置的结构示意图;Fig. 7 is a structural schematic diagram of a crop stubble crushing device with arc-shaped strip blades arranged in a symmetrical manner;
图8是图7的左视图;Fig. 8 is the left view of Fig. 7;
图9是以对称方式布置直线形条状刀片的农作物根茬破碎装置的示意图;Fig. 9 is a schematic diagram of a crop stubble crushing device arranged in a symmetrical manner with linear strip blades;
图10是以螺旋方式布置条状刀片的农作物根茬破碎装置未安装刀片时的结构示意图;Fig. 10 is a structural schematic view of a crop stubble crushing device with strip blades arranged in a spiral manner when no blades are installed;
图11是图10的左视图;Fig. 11 is the left view of Fig. 10;
图12是使用三刀齿盘状刀片的农作物根茬破碎装置的结构示意图;Fig. 12 is a schematic structural view of a crop stubble crushing device using a three-tooth disc-shaped blade;
图13是图12的左视图;Fig. 13 is the left view of Fig. 12;
图14是使用单刀齿盘状刀片的农作物根茬破碎装置的结构示意图;Fig. 14 is a schematic structural view of a crop stubble crushing device using a single-toothed disc-shaped blade;
图15是图14的左视图。Fig. 15 is a left side view of Fig. 14 .
具体实施方式Detailed ways
图1所示的农作物根茬破碎刀片,包括弧形条状刀体1,弧形条状刀体的凸边是刀刃2,于刀刃根部向凹边弯折的刀体上设置有安装孔3,当该刀片通过安装孔3安装到由动力驱动旋转的刀轴上时,刀片所在的平面与刀轴相互垂直,刀刃朝向刀轴的旋转方向,刀片的旋转中心到刀刃上各点的距离从刀刃根部至刀刃末端逐渐加大,刀片的旋转中心位于刀轴旋转中心线上。The crop stubble crushing blade shown in Fig. 1 comprises an arc-shaped
图2所示的农作物根茬破碎刀片,其与图1所示刀片的不同之处在于:安装孔3所处的刀体部分是顺着刀体弧线方向平缓地弯折。The crop stubble crushing blade shown in FIG. 2 is different from the blade shown in FIG. 1 in that: the part of the cutter body where the
图3所示的农作物根茬破碎刀片,包括圆盘状刀体8,在刀体的圆周上均匀设有三个具有弧形刀刃的刀齿9,在圆盘刀体中心部位设置有安装孔10,安装孔中心与该刀片的旋转中心重合,刀片的旋转中心到刀刃上各点的距离从刀刃根部至刀刃末端逐渐加大,当该刀片通过安装孔10安装到相应的刀轴上时,刀片所在的平面与刀轴相互垂直,刀片上的刀刃朝向刀轴的旋转方向,刀片的旋转中心位于刀轴旋转中心线上。The crop stubble crushing blade shown in Fig. 3 includes a disc-
图4和图5所示的农作物根茬破碎刀片,其与图3所示刀片的不同之处在于,圆盘状刀体上仅设置一个具有弧形刀刃的刀齿9。The crop stubble crushing blade shown in Fig. 4 and Fig. 5 is different from the blade shown in Fig. 3 in that only one
上述各种结构的农作物根茬破碎刀片的刀刃弧线最好是渐开线或者阿基米德螺旋线。The blade arcs of the above-mentioned various structures of crop stubble crushing blades are preferably involutes or Archimedes spirals.
图7和图8所示的农作物根茬破碎装置,包括刀轴4和沿刀轴轴线间隔均布的刀片组,每一刀片组中都有两把对称安装在刀轴同一横截面上的刀片5,沿刀轴轴向各安装位置上对应的刀片组在圆周方向上依次错开90°。刀片组中的刀片5包括弧形条状刀体,弧形条状刀体的凸边是刀刃2,于刀刃根部向凹边弯折的刀体上设置有安装孔,刀片通过安装孔安装在刀轴的刀架6上,每把刀片的旋转中心到刀刃2上各点的距离从刀刃根部至刀刃末端逐渐加大,所有刀片的旋转中心均位于刀轴旋转中心线上。当然刀片组中也可以是三把或者四把刀片,沿圆周方向均匀安装在刀轴同一横截面上,具体可根据实际需要而定。本实施例中,弧形条状刀片5还可以由直线形条状刀片7替代,具体结构见图9所示。The stubble crushing device for crops shown in Fig. 7 and Fig. 8 includes a
图10和图11所示的农作物根茬破碎装置,包括刀轴4和多把条状刀片,图中未示出刀片,仅有刀片的安装刀架6,该装置中的刀片可以采用图1或者图2所述的结构,也可以采用图9中的直线形条状刀片。由图10中刀架6的排布位置可以看出,所述刀片是沿刀轴轴向在刀轴轴面上呈螺旋方式均布的,每把刀片的旋转中心到其刀刃上各点的距离从刀刃根部至刀刃末端逐渐加大,所有刀片的旋转中心均位于刀轴旋转中心线上。图10中是六个刀片组成一个螺旋,并且刀轴上是多个螺旋,在实施时,一个螺旋中刀片的具体数量和刀轴上刀片的螺旋数可以根据实际需要而定。The crop stubble crushing device shown in Fig. 10 and Fig. 11 includes a
图12和图13所示的农作物根茬破碎装置,包括刀轴4和沿刀轴轴线间隔均布的多把刀片11,刀片11包括圆盘状刀体,在刀体的圆周上均匀设有三个具有弧形刀刃的刀齿,在圆盘刀体中心部位设置有安装孔,刀片通过安装孔安装在刀轴4上,安装孔中心与刀片的旋转中心重合,刀片的旋转中心到刀刃2上各点的距离从刀刃根部至刀刃末端逐渐加大,并且刀轴上沿刀轴轴向各安装位置上的对应刀片的刀齿在圆周方向上依次错开60°,刀轴上所有刀片的旋转中心均位于刀轴旋转中心线上。在实际实施时,刀体上的刀齿也可以是一个或者两个,图14和图15所示即为安装具有一个弧形刀齿刀片12的破碎装置,刀片12的结构同图5所示;另外,刀片在安装时,各刀片依次错开的角度也不限于60°,角度大小可以根据需要设定。The stubble crushing device for crops shown in Fig. 12 and Fig. 13 comprises a
上述各种结构的农作物根茬破碎装置中,刀片上的刀刃均朝向刀轴的旋转方向,刀片所在的平面与刀轴轴线相互垂直,并且刀片的刀刃弧线最好是渐开线或者阿基米德螺旋线;另外,刀片的布置方式不限于此,只要根茬破碎效果好、破碎装置受力均衡、运动平稳即可。In the crop root stubble crushing devices of the above-mentioned various structures, the blades on the blades all face the rotation direction of the cutter shaft, the plane where the blades are located is perpendicular to the axis of the cutter shaft, and the arc of the blades is preferably an involute or a base. Mead spiral; in addition, the arrangement of the blades is not limited to this, as long as the root stubble crushing effect is good, the force of the crushing device is balanced, and the movement is stable.
当农作物根茬破碎装置安装到配套拖拉机上,进行粉碎作业时,拖拉机动力一边驱动拖拉机前行,一边驱动刀轴与拖拉机轮同向或者逆向旋转,转动起来的刀轴又带着刀片朝着背离刀片刀尖的方向旋转,刀片将位于刀刃迹线上的地表杂物、秸秆根茬及地下根系一并切断,完成粉碎过程。通过调整刀片在刀轴上的位置,可以调整刀片的迹线间距,进而调整破碎装置的切碎效果。图6所示的即为农作物根茬破碎装置在安装使用时的状态图,刀轴4的一端安装有可由拖拉机动力驱动的带轮,在刀片的外围还设置有罩体13。When the crop stubble crushing device is installed on the supporting tractor for crushing operations, the power of the tractor drives the tractor forward, and at the same time drives the cutter shaft to rotate in the same direction or in the opposite direction to the tractor wheel, and the rotating cutter shaft takes the blades to move away The blade rotates in the direction of the blade tip, and the blade cuts off the ground debris, straw stubble and underground root system on the blade trace to complete the crushing process. By adjusting the position of the blade on the cutter shaft, the track spacing of the blade can be adjusted, and then the shredding effect of the crushing device can be adjusted. Shown in Fig. 6 is the state diagram of the crop stubble crushing device when it is installed and used. One end of the
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| CNU2007200875973U CN201119277Y (en) | 2007-10-16 | 2007-10-16 | Crop stubble crushing blade and crop stubble crushing device |
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| CN103039144A (en) * | 2013-01-04 | 2013-04-17 | 吉林大学 | Radiating vane type soil crushing roller |
| CN103056912A (en) * | 2013-01-04 | 2013-04-24 | 浙江乐客来机械有限公司 | Cutter shaft |
| CN103583153A (en) * | 2013-11-29 | 2014-02-19 | 洪毅 | Novel whole-rod-type sugarcane combine harvester and leaf peeling conveying device thereof |
| CN103753618A (en) * | 2014-01-03 | 2014-04-30 | 徐存然 | Ostrich-type rotary cutting blade |
| CN104938051A (en) * | 2015-05-29 | 2015-09-30 | 安徽浮山现代家庭农场有限公司 | Reclaiming micro tillage machine |
| CN108738390A (en) * | 2018-04-04 | 2018-11-06 | 哈尔滨市农业科学院 | Elastic claw type returning to the field stalk, which buries, covers operating assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103039144A (en) * | 2013-01-04 | 2013-04-17 | 吉林大学 | Radiating vane type soil crushing roller |
| CN103056912A (en) * | 2013-01-04 | 2013-04-24 | 浙江乐客来机械有限公司 | Cutter shaft |
| CN103039144B (en) * | 2013-01-04 | 2014-10-01 | 吉林大学 | Radiant blade type soil roller |
| CN103583153A (en) * | 2013-11-29 | 2014-02-19 | 洪毅 | Novel whole-rod-type sugarcane combine harvester and leaf peeling conveying device thereof |
| CN103583153B (en) * | 2013-11-29 | 2017-02-01 | 洪毅 | Whole-rod-type sugarcane combine harvester |
| CN103753618A (en) * | 2014-01-03 | 2014-04-30 | 徐存然 | Ostrich-type rotary cutting blade |
| CN104938051A (en) * | 2015-05-29 | 2015-09-30 | 安徽浮山现代家庭农场有限公司 | Reclaiming micro tillage machine |
| CN108738390A (en) * | 2018-04-04 | 2018-11-06 | 哈尔滨市农业科学院 | Elastic claw type returning to the field stalk, which buries, covers operating assembly |
| CN109121481A (en) * | 2018-09-25 | 2019-01-04 | 吉林大学 | A kind of bionical Anti-erosion wear-resistant rotary tillage knife and its rotary cultivator |
| CN111843050A (en) * | 2020-09-03 | 2020-10-30 | 山东省机械设计研究院 | A rotary blade and stepping feeding rotary cutting machine |
| CN112547259A (en) * | 2020-11-25 | 2021-03-26 | 深圳市顺源祥技研工业有限公司 | Optical lens crusher |
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