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CN201117367Y - Superconducting cables for military equipment - Google Patents

Superconducting cables for military equipment Download PDF

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Publication number
CN201117367Y
CN201117367Y CNU2007200589651U CN200720058965U CN201117367Y CN 201117367 Y CN201117367 Y CN 201117367Y CN U2007200589651 U CNU2007200589651 U CN U2007200589651U CN 200720058965 U CN200720058965 U CN 200720058965U CN 201117367 Y CN201117367 Y CN 201117367Y
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cable
core
military equipment
insulating layer
copper mesh
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李明斌
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Dongguan Nissei Transmitting Technology Co., Inc.
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DONGGUAN RIXIN WIRE INDUSTRY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E40/00Technologies for an efficient electrical power generation, transmission or distribution
    • Y02E40/60Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment

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Abstract

The utility model discloses a superconductive cable used in military industrial equipment, comprising a plurality of cores, an outer copper wire mesh braid and a serving. The core comprises a conductor and a first insulating layer coated the conductor. The core at least comprises a main core. The main core also comprises an inner copper wire mesh braid and a second insulating layer. The inner copper wire mesh braid is braided on the periphery of the first insulating layer. The inner copper wire mesh braid is coated by the second insulating layer. The cores are intertwisted into a cable core. The main core is located in the center of the cable core. The cable core is coated by the outer copper wire mesh braid. The outer copper wire mesh braid is coated by the serving. The serving is thermoplastic vulcanite. The military industrial cable of the utility model has rapid transmission speed and good shielding effect. The serving is low-smoke and zero-halogen, which is good for environment protection. The cable has the properties of ultraviolet resistance and cold resistance, and therefore the cable of the utility model is suitable for military industrial equipment operated in outdoor rough environment.

Description

军工设备用超导电缆 Superconducting cables for military equipment

技术领域 technical field

本实用新型涉及一种电力线缆,更具体地涉及一种军工设备用超导电缆。The utility model relates to a power cable, in particular to a superconducting cable for military equipment.

背景技术 Background technique

目前电线电缆已广泛应用于工业生产、交通运输、建筑工程和设施、现代农业和科研、军工装备或军事设施、太空、海洋的探测中,并已达到了无处不在的状态。随着社会经济的活动内容从深度到广度进行台阶式跳跃式的发展,电线电缆品种不断更新和完善,生产量持续增加。例如,建造高智能化大楼需要有供数百、上千台电子计算机分级联网用的计算机网络电缆;搭建城市公共有线电视网、全市乃至全国所有银行的通存通兑、开展网上经济往来和信息交流等必须装设高可靠性传输用的宽频带电缆网;实现军事上的大炮或高炮群遥控程序发射需要设计出适合野外恶劣环境的控制电缆。At present, wires and cables have been widely used in industrial production, transportation, construction engineering and facilities, modern agriculture and scientific research, military equipment or military facilities, space, ocean detection, and have reached a ubiquitous state. With the step-by-step development of social and economic activities from depth to breadth, the varieties of wire and cable are constantly updated and improved, and the production volume continues to increase. For example, the construction of high-intelligence buildings requires computer network cables for hierarchical networking of hundreds or thousands of electronic computers; the establishment of urban public cable TV networks, the universal deposit and withdrawal of all banks in the city and even the country, and the development of online economic exchanges and information exchanges It is necessary to install a broadband cable network for high-reliability transmission; to realize the remote control program launch of military cannons or antiaircraft artillery groups, it is necessary to design control cables suitable for harsh environments in the field.

电线电缆的应用主要分为三大类:电力系统、信息传输系统和机械设备以及仪器仪表系统。电力系统采用的电线电缆产品主要有架空裸电线、汇流排(母线)、电力电缆、橡套线缆、架空绝缘电缆)、分支电缆(取代部分母线)、电磁线以及电力设备用电气装备电线电缆等。用于信息传输系统的电线电缆主要有市话电缆、电视电缆、电子线缆、射频电缆、光纤缆、数据电缆、电磁线、电力通讯或其他复合电缆等。机械设备、仪器仪表系统中除架空裸电线外几乎其他所有产品均有应用,但主要是电力电缆、电磁线、数据电缆、仪器仪表线缆等。The application of wire and cable is mainly divided into three categories: power system, information transmission system and mechanical equipment, and instrumentation system. The wire and cable products used in the power system mainly include overhead bare wires, bus bars (bus bars), power cables, rubber sheathed cables, overhead insulated cables), branch cables (replacing part of the bus bars), electromagnetic wires, and electrical equipment wires and cables for power equipment wait. The wires and cables used in the information transmission system mainly include local telephone cables, TV cables, electronic cables, radio frequency cables, optical fiber cables, data cables, electromagnetic wires, power communication or other composite cables, etc. Except for overhead bare wires, almost all other products in mechanical equipment and instrumentation systems are used, but mainly power cables, electromagnetic wires, data cables, instrumentation cables, etc.

军工设备用超导电缆若作为通信线缆使用,对于信号的实时性和准确性均有很高要求,为了提高设备性能,在保证信号传输速度的同时,需要对外界电场、磁场来的干扰进行屏蔽。此外,军工设备用电缆通常在野外使用,工作环境非常恶劣,温度变化差别大且直接受到紫外线的照射,因此电缆极易老化和破损,从而导致设备故障。同时,现有的常规电缆的外被层一旦老化破损,通常会产生卤素等,造成环境污染。目前通用的电缆不能同时满足传输速度快、屏蔽效果好、抗紫外线、抗老化且环保的军工设备用电缆的几个主要条件。If the superconducting cable used in military equipment is used as a communication cable, there are high requirements for the real-time and accuracy of the signal. In order to improve the performance of the equipment, while ensuring the signal transmission speed, it is necessary to control the interference from the external electric field and magnetic field. shield. In addition, cables for military equipment are usually used in the field, the working environment is very harsh, the temperature changes greatly and they are directly exposed to ultraviolet rays, so the cables are easily aged and damaged, resulting in equipment failure. At the same time, once the outer layer of the existing conventional cable is aged and damaged, halogens and the like are usually produced, causing environmental pollution. The current general-purpose cables cannot simultaneously meet several main conditions of cables for military equipment such as fast transmission speed, good shielding effect, anti-ultraviolet radiation, anti-aging and environmental protection.

因此,亟待提供一种传输速度快、屏蔽效果好、抗紫外线、抗老化且环保的电缆来克服以上的缺陷。Therefore, it is urgent to provide a cable with fast transmission speed, good shielding effect, anti-ultraviolet, anti-aging and environmental protection to overcome the above defects.

实用新型内容Utility model content

本实用新型的目的是提供一种军工设备用超导电缆。所述军工设备用超导电缆传输速度快、屏蔽效果好、抗紫外线、抗老化且环保。The purpose of the utility model is to provide a superconducting cable for military equipment. The superconducting cable for military equipment has fast transmission speed, good shielding effect, anti-ultraviolet, anti-aging and environmental protection.

为实现上述目的,本实用新型提供的军工设备用超导电缆,包括若干根线芯、外铜网编织层以及外被层。所述线芯包括导体和包覆所述导体的第一绝缘层,所述线芯包括至少一根主线芯,所述主线芯还包括内铜网编织层和第二绝缘层。所述内铜网编织层编织在所述第一绝缘层外围,所述第二绝缘层包覆所述内铜网编织层。所述线芯绞合成线缆缆芯,所述主线芯位于所述线缆缆芯的中心位置。所述外铜网编织层包覆所述线缆缆芯,所述外被层被覆所述外铜网编织层,且所述外被层为热塑性硫化橡胶。In order to achieve the above purpose, the utility model provides a superconducting cable for military equipment, which includes several wire cores, an outer braided layer of copper mesh and an outer layer. The wire core includes a conductor and a first insulation layer covering the conductor, the wire core includes at least one main wire core, and the main wire core also includes an inner copper mesh braiding layer and a second insulation layer. The inner copper mesh braiding layer is braided on the periphery of the first insulating layer, and the second insulating layer wraps the inner copper mesh braiding layer. The cores are stranded to form a cable core, and the main core is located at the center of the cable core. The outer copper mesh braiding layer covers the cable core, the outer coating layer covers the outer copper mesh braiding layer, and the outer coating layer is thermoplastic vulcanized rubber.

在本实用新型的一个实施例中,所述导体为镀银铜线。In one embodiment of the present invention, the conductor is a silver-plated copper wire.

在本实用新型的又一个实施例中,所述第一绝缘层材质为聚四氟乙烯塑料。所述第二绝缘层为聚全氟乙丙烯塑料。In yet another embodiment of the present utility model, the material of the first insulating layer is polytetrafluoroethylene plastic. The second insulating layer is polyperfluoroethylene propylene plastic.

在本实用新型的又一个实施例中,所述内、外铜网编织层均为镀银铜线编织层。较佳的,所述内、外铜网编织层均是由144条镀银铜线交错编织而成,编织的覆盖率为86%。In yet another embodiment of the present invention, the inner and outer braided layers of copper mesh are both braided layers of silver-plated copper wires. Preferably, the inner and outer copper mesh braiding layers are both woven by 144 silver-plated copper wires, and the coverage of the braiding is 86%.

在本实用新型的再一个实施例中,所述线芯共十五根,所述主线芯有三根。较佳的,所述主线芯的导体为线径为0.64mm的镀银铜线,其它所述线芯的导体为线径为1.01mm的镀银铜线。In yet another embodiment of the present utility model, there are fifteen wire cores in total, and three main wire cores. Preferably, the conductor of the main core is a silver-plated copper wire with a diameter of 0.64 mm, and the conductors of the other cores are silver-plated copper wires with a diameter of 1.01 mm.

与现有技术相比,本实用新型的军工设备用超导电缆的线芯采用电阻较小的材质制成,能够保证信号的快速传输,减少信号衰减;所述电缆的主线芯外有内铜网编织层,可以有效屏蔽外界干扰,且线缆缆芯外进一步包覆有外铜网编织层,可以进一步屏蔽干扰,提高设备的使用性能;另外,所述主线芯位于所述线缆缆芯的中心位置,此种结构不但能够使电缆做得更光滑、更圆,而且使主线芯不容易被外界信号干扰,进一步确保信号传输的实时性和准确性;所述电缆外被层采用热塑性硫化橡胶制成,其低烟无卤,有利环保,且抗紫外线,还耐寒。因此,本实用新型的电缆可以满足军工设备在环境恶劣的野外工作所需要的条件。Compared with the prior art, the core of the superconducting cable for military equipment of the present invention is made of a material with low resistance, which can ensure fast signal transmission and reduce signal attenuation; the main core of the cable has inner copper The mesh braiding layer can effectively shield external interference, and the cable core is further covered with an outer copper mesh braiding layer, which can further shield interference and improve the performance of the device; in addition, the main wire core is located in the cable core This structure can not only make the cable smoother and rounder, but also make the main core less likely to be interfered by external signals, further ensuring the real-time and accuracy of signal transmission; the outer layer of the cable is made of thermoplastic vulcanized rubber It is low-smoke and halogen-free, environmentally friendly, UV-resistant, and cold-resistant. Therefore, the cable of the utility model can meet the conditions required for military equipment to work in harsh environments.

通过以下的描述并结合附图,本实用新型将变得更加清晰,这些附图用于解释本实用新型的实施例。The utility model will become clearer through the following description in conjunction with the accompanying drawings, which are used to explain the embodiments of the utility model.

附图说明 Description of drawings

图1为本实用新型军工设备用超导电缆的结构图。Fig. 1 is a structural diagram of a superconducting cable for military equipment of the present invention.

图2为图1所示军工设备用超导电缆的截面图。Fig. 2 is a cross-sectional view of the superconducting cable for military equipment shown in Fig. 1 .

具体实施方式 Detailed ways

现在参考附图描述本实用新型的实施例,附图中类似的元件标号代表类似的元件。如上所述,本实用新型旨在提供一种军工设备用超导电缆,该电缆信号传输快,屏蔽效果好、抗紫外线、抗老化且环保,适用于在环境恶劣的野外工作的军工设备。Embodiments of the present invention will now be described with reference to the drawings, in which like reference numerals represent like elements. As mentioned above, the utility model aims to provide a superconducting cable for military equipment, which has fast signal transmission, good shielding effect, anti-ultraviolet, anti-aging and environmental protection, and is suitable for military equipment working in harsh environments.

图1-2展示了本实用新型军工设备用超导电缆的一个实施例。如图所示,所述军工设备用超导电缆包括十五根线芯110、外铜网编织层120以及外被层130。所述线芯110包括导体111和包覆所述导体的第一绝缘层113。所述十五根线芯110中包括三根主线芯110a。所述主线芯110a还包括内铜网编织层115和第二绝缘层117,所述内铜网编织层115编织在所述第一绝缘层113外围,所述第二绝缘层117包覆所述内铜网编织层115。这些线芯110及主线芯110a绞合成线缆缆芯,所述主线芯110a与一根线芯110位于所述线缆缆芯的中心位置,其余线芯110围绕该主线芯110a及中心位置的线芯110排布。所述外铜网编织层120包覆所述线缆缆芯,所述外被层130被覆所述外铜网编织层120,且所述外被层130为热塑性硫化橡胶。Figures 1-2 show an embodiment of the superconducting cable for military equipment of the present invention. As shown in the figure, the superconducting cable for military equipment includes fifteen wire cores 110 , an outer copper mesh braiding layer 120 and an outer coating layer 130 . The core 110 includes a conductor 111 and a first insulating layer 113 covering the conductor. The fifteen cores 110 include three main cores 110a. The main core 110a also includes an inner copper mesh braiding layer 115 and a second insulating layer 117, the inner copper mesh braiding layer 115 is braided on the periphery of the first insulating layer 113, and the second insulating layer 117 covers the Inner copper mesh braiding layer 115 . These cores 110 and the main core 110a are twisted into a cable core, the main core 110a and one core 110 are located at the center of the cable core, and the remaining cores 110 surround the main core 110a and the central core. The wire cores 110 are arranged. The outer copper mesh braiding layer 120 covers the cable core, the outer coating layer 130 covers the outer copper mesh braiding layer 120 , and the outer coating layer 130 is thermoplastic vulcanized rubber.

在本实施例中,三根主线芯110a的导体采用镀银铜线。优选地,所述主线芯110a采用三根24AWG线,其导体外径约0.64mm;其它十二根线芯110的导体111采用镀银铜线,优选地,采用十二根20AWG线,其导体外径约为1.01mm。这些线芯110及主线芯110a的导体均采用电阻较小的材质制成,能够保证信号的快速传输,减小信号衰减。In this embodiment, the conductors of the three main cores 110a are silver-plated copper wires. Preferably, the main core 110a adopts three 24AWG wires, the outer diameter of which is about 0.64mm; The diameter is about 1.01mm. The conductors of these cores 110 and the main core 110a are made of materials with low resistance, which can ensure fast transmission of signals and reduce signal attenuation.

所述内铜网编织层115为镀银铜网编织层,具体的,所述的内铜网编织层是由144条线径为0.16mm的镀银铜线交错编织而成,编织的覆盖率为86%。所述外铜网编织层120也为镀银铜网编织层,由144条线径为0.16mm的镀银铜线交错编织而成,编织的覆盖率为86%。The inner copper mesh braiding layer 115 is a silver-plated copper mesh braiding layer. Specifically, the inner copper mesh braiding layer is made of 144 silver-plated copper wires with a wire diameter of 0.16mm. was 86%. The outer copper mesh braiding layer 120 is also a silver-plated copper mesh braiding layer, which is composed of 144 silver-plated copper wires with a wire diameter of 0.16mm interlaced, and the weaving coverage rate is 86%.

由于本实用新型采用了双重屏蔽措施,即内铜网编织层113和外铜网屏蔽层120,可以有效屏蔽外界干扰,阻止外界电磁波对电子设备、工业设备的干扰,提高其使用性能。另外,主线芯位于线缆缆芯中心位置的结构不但能够使电缆做得更光滑、更圆,而且使主线芯不容易被外界信号干扰,进一步确保信号传输的实时性和准确性。Because the utility model adopts double shielding measures, that is, the inner copper mesh braiding layer 113 and the outer copper mesh shielding layer 120, it can effectively shield external interference, prevent external electromagnetic waves from interfering with electronic equipment and industrial equipment, and improve its performance. In addition, the structure where the main core is located at the center of the cable core not only makes the cable smoother and rounder, but also makes the main core less likely to be interfered by external signals, further ensuring the real-time and accuracy of signal transmission.

所述第一绝缘层113为聚四氟乙烯(PTFE)塑料,可以耐摄式250度的高温,其颜色分别为棕色、兰色、黄色、红色、绿色、粉红色、白色、灰色、黑色、橙色、紫红色和本色,用来对线芯进行区分,厚度约为0.25mm。所述主线芯110a的第二绝缘层117为聚全氟乙丙烯(FEP)塑料,也能耐摄式200度的高温,其颜色分别为红色、黑色、白色,用来对线芯进行区分,厚度约为0.26mm。The first insulating layer 113 is made of polytetrafluoroethylene (PTFE) plastics, which can withstand a high temperature of 250 degrees, and its colors are brown, blue, yellow, red, green, pink, white, gray, black, Orange, fuchsia and natural color are used to distinguish the core, and the thickness is about 0.25mm. The second insulating layer 117 of the main core 110a is made of polyfluoroethylene propylene (FEP) plastic, which can also withstand a high temperature of 200 degrees Celsius, and its colors are red, black, and white, which are used to distinguish the cores. About 0.26mm.

电缆的外被层130能保护整个电力线缆内部不受机械损伤和化学腐蚀,采用热塑性硫化橡胶(TPV)制成。该材料低烟无卤,有利环保,且抗紫外线,耐寒,因此可以在野外的恶劣环境中工作。所述外被层的颜色可以为黑色,其厚度约为0.35mm。The outer layer 130 of the cable can protect the interior of the entire power cable from mechanical damage and chemical corrosion, and is made of thermoplastic vulcanizate (TPV). The material is low-smoke and halogen-free, environmentally friendly, and resistant to ultraviolet rays and cold, so it can work in harsh environments in the wild. The color of the outer coating layer can be black, and its thickness is about 0.35mm.

以上结合最佳实施例对本实用新型进行了描述,但本实用新型并不局限于以上揭示的实施例,而应当涵盖各种根据本实用新型的本质进行的修改、等效组合。The utility model has been described above in conjunction with the best embodiments, but the utility model is not limited to the above-disclosed embodiments, but should cover various modifications and equivalent combinations based on the essence of the utility model.

Claims (9)

1.一种军工设备用超导电缆,包括若干根线芯、外铜网编织层以及外被层,所述线芯包括导体和包覆所述导体的第一绝缘层,其特征在于:所述线芯包括至少一根主线芯,所述主线芯还包括内铜网编织层和第二绝缘层,所述内铜网编织层编织在所述第一绝缘层外围,所述第二绝缘层包覆所述内铜网编织层,所述线芯绞合成线缆缆芯,所述主线芯位于所述线缆缆芯的中心位置,所述外铜网编织层包覆所述线缆缆芯,所述外被层被覆所述外铜网编织层,且所述外被层为热塑性硫化橡胶。1. a superconducting cable for military equipment, comprising several wire cores, outer copper mesh braiding layer and outer coating layer, the wire core includes a conductor and the first insulating layer covering the conductor, it is characterized in that: the The wire core includes at least one main wire core, and the main wire core also includes an inner copper mesh braiding layer and a second insulating layer, the inner copper mesh braiding layer is braided on the periphery of the first insulating layer, and the second insulating layer Coating the inner copper mesh braiding layer, the wire cores are twisted into a cable core, the main wire core is located at the center of the cable core, and the outer copper mesh braiding layer covers the cable The outer coating layer covers the outer copper mesh braiding layer, and the outer coating layer is thermoplastic vulcanized rubber. 2.如权利要求1所述的军工设备用超导电缆,其特征在于:所述导体为镀银铜线。2. The superconducting cable for military equipment according to claim 1, wherein the conductor is a silver-plated copper wire. 3.如权利要求1所述的军工设备用超导电缆,其特征在于:所述第一绝缘层为聚四氟乙烯塑料。3. The superconducting cable for military equipment according to claim 1, wherein the first insulating layer is made of polytetrafluoroethylene plastic. 4.如权利要求1所述的军工设备用超导电缆,其特征在于:所述第二绝缘层为聚全氟乙丙烯塑料。4. The superconducting cable for military equipment according to claim 1, characterized in that: the second insulating layer is polyperfluoroethylene propylene plastic. 5.如权利要求1所述的军工设备用超导电缆,其特征在于:所述内、外铜网编织层均为镀银铜线编织层。5. The superconducting cable for military equipment according to claim 1, characterized in that: the inner and outer braided layers of copper mesh are both braided layers of silver-plated copper wires. 6.如权利要求1所述的军工设备用超导电缆,其特征在于:所述内、外铜网编织层均是由144条铜线交错编织而成。6. The superconducting cable for military equipment according to claim 1, wherein the inner and outer braided layers of copper mesh are both braided by 144 copper wires. 7.如权利要求6所述的军工设备用超导电缆,其特征在于:所述内、外铜网编织层的覆盖率均为86%。7. The superconducting cable for military equipment according to claim 6, characterized in that: the coverage ratios of the inner and outer braided copper mesh layers are both 86%. 8.如权利要求1所述的军工设备用超导电缆,其特征在于:所述线芯共十五根,所述主线芯有三根。8. The superconducting cable for military equipment according to claim 1, wherein there are fifteen cores in total, and three main cores. 9.如权利要求1所述的军工设备用超导电缆,其特征在于:所述主线芯的导体为线径0.64mm的镀银铜线,其它所述线芯的导体为线径1.01mm的镀银铜线。9. The superconducting cable for military equipment as claimed in claim 1, characterized in that: the conductor of the main core is a silver-plated copper wire with a diameter of 0.64 mm, and the conductors of the other cores are wires with a diameter of 1.01 mm. Silver-plated copper wire.
CNU2007200589651U 2007-10-30 2007-10-30 Superconducting cables for military equipment Expired - Fee Related CN201117367Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105989933A (en) * 2016-01-28 2016-10-05 中国科学院等离子体物理研究所 Stranding method of superconducting cable used for fusion
CN112117039A (en) * 2020-09-10 2020-12-22 江苏永鼎电气有限公司 A kind of high temperature and high pressure signal transmission cable for oil well
CN115497674A (en) * 2022-08-17 2022-12-20 合肥综合性国家科学中心能源研究院(安徽省能源实验室) A superconducting shielded signal line for protection against magnetic field pulses

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105989933A (en) * 2016-01-28 2016-10-05 中国科学院等离子体物理研究所 Stranding method of superconducting cable used for fusion
CN105989933B (en) * 2016-01-28 2018-08-17 中国科学院等离子体物理研究所 A kind of process method of fusion hyperconductive cable
CN112117039A (en) * 2020-09-10 2020-12-22 江苏永鼎电气有限公司 A kind of high temperature and high pressure signal transmission cable for oil well
CN115497674A (en) * 2022-08-17 2022-12-20 合肥综合性国家科学中心能源研究院(安徽省能源实验室) A superconducting shielded signal line for protection against magnetic field pulses

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