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CN201115929Y - Dressing controllable ultra-precision polishing machine - Google Patents

Dressing controllable ultra-precision polishing machine Download PDF

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CN201115929Y
CN201115929Y CNU2007201916684U CN200720191668U CN201115929Y CN 201115929 Y CN201115929 Y CN 201115929Y CN U2007201916684 U CNU2007201916684 U CN U2007201916684U CN 200720191668 U CN200720191668 U CN 200720191668U CN 201115929 Y CN201115929 Y CN 201115929Y
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finishing
drive motor
polishing
ring
basal disc
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袁巨龙
邓乾发
陈锋
陶黎
方海生
王志伟
吕冰海
杨翊
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Zhejiang University of Technology ZJUT
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Abstract

一种修整可控型超精密抛光机,包括机座、抛光盘、抛光盘驱动电机、测速机构、智能控制平台、修整环、直线导轨、往复运动驱动机构、径向移动驱动电机以及旋转驱动电机,基座上安装支架板,支架板安装基盘保持架,两根直线导轨水平安装在支架板的下方,径向移动驱动电机安装在支架板上,径向移动驱动电机与往复运动驱动机构传动连接,往复运动驱动机构可水平滑动地套装在直线导轨上,修整环安装在往复运动驱动机构的下方,旋转驱动电机与往复运动驱动机构固定连接,旋转驱动电机的输出轴与修整环传动连接,修整环位于抛光盘的基盘覆盖以外区域的上方。本实用新型实现在线修整抛光垫的平面精度、使加工周期缩短、加工后的工件表面具有良好的均匀度。

Figure 200720191668

A trimming and controllable ultra-precision polishing machine, including a machine base, a polishing disc, a polishing disc drive motor, a speed measuring mechanism, an intelligent control platform, a trimming ring, a linear guide rail, a reciprocating drive mechanism, a radial movement drive motor, and a rotary drive motor , the bracket plate is installed on the base, the base plate holder is installed on the bracket plate, two linear guide rails are horizontally installed under the bracket plate, the radial movement drive motor is installed on the support plate, and the radial movement drive motor and the reciprocating motion drive mechanism are transmitted Connection, the reciprocating drive mechanism can be horizontally slidably set on the linear guide rail, the trimming ring is installed under the reciprocating drive mechanism, the rotary drive motor is fixedly connected to the reciprocating drive mechanism, the output shaft of the rotary drive motor is connected to the trimming ring, A conditioning ring is positioned over an area of the polishing disc that is not covered by the base disc. The utility model realizes on-line trimming of the plane precision of the polishing pad, shortens the processing cycle, and has good uniformity on the surface of the processed workpiece.

Figure 200720191668

Description

修整可控型超精密抛光机 Dressing controllable ultra-precision polishing machine

技术领域 technical field

本实用新型涉及抛光机领域,尤其是一种超精密抛光机(或称研磨机)。The utility model relates to the field of polishing machines, in particular to an ultra-precision polishing machine (or grinding machine).

背景技术 Background technique

传统的研磨、抛光机在加工工件的过程中,无法在线修整抛光盘(研磨盘)的平面精度,随着加工过程的不断进行,抛光盘的平面精度会越来越差,而采用离线式修整平面精度。目前的抛光机(研磨机)都是非智能化或者是半智能化的,对抛光盘的转速和位置、工件和抛光盘修整环上施加的载荷都无法精确的进行智能化控制,因而很难保证工件在加工过程中获得极高的平面精度,也很难在较短的时间内获得高的表面质量。存在的缺点:1、无法实现在线修整抛光盘的平面精度;2、延长了加工周期;3、不能完全保证抛光盘的平面度。Traditional grinding and polishing machines cannot trim the plane accuracy of the polishing disc (grinding disc) online during the processing of workpieces. As the processing continues, the plane accuracy of the polishing disc will become worse and worse. Off-line trimming plane precision. The current polishing machines (grinding machines) are non-intelligent or semi-intelligent, and cannot precisely intelligently control the speed and position of the polishing disc, the load on the workpiece and the dressing ring of the polishing disc, so it is difficult to guarantee The workpiece obtains extremely high plane precision during processing, and it is difficult to obtain high surface quality in a short period of time. Disadvantages: 1. It is impossible to realize the plane accuracy of online dressing of the polishing disc; 2. The processing cycle is prolonged; 3. The flatness of the polishing disc cannot be fully guaranteed.

经实验结果发现,不当的抛光盘表面修整,将造成抛光盘表面的恶化,更将造成去除率的下降,且由工件表面的测量结果发现工件表面经研磨后存在着极大的非均匀度。According to the experimental results, it is found that improper surface dressing of the polishing disc will cause the deterioration of the surface of the polishing disc, and will cause a decrease in the removal rate, and the measurement results of the workpiece surface show that there is a great non-uniformity on the surface of the workpiece after grinding.

实用新型内容Utility model content

为了克服已有的抛光机无法实现在线修整抛光垫的平面精度、加工周期长、加工后的工件表面存在极大的非均匀度的不足,本实用新型提供一种实现在线修整抛光垫的平面精度、使加工周期缩短、加工后的工件表面具有良好的均匀度的修整可控型超精密抛光机。In order to overcome the shortcomings of the existing polishing machine that cannot realize the plane precision of the online trimming of the polishing pad, the processing cycle is long, and the surface of the processed workpiece has great non-uniformity, the utility model provides a method for realizing the plane precision of the online trimming of the polishing pad. , The finishing and controllable ultra-precision polishing machine that shortens the processing cycle and has a good uniformity on the surface of the processed workpiece.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种修整可控型超精密抛光机,包括机座、抛光盘、抛光盘驱动电机、测速机构和智能控制平台,所述的抛光盘通过主轴安装在机座上,所述抛光盘驱动电机的输出轴与主轴传动连接,所述主轴与测速机构传动连接,所述的机座上安装支架板,所述的支架板安装基盘保持架,所述的基盘保持架设有弧形段,所述弧形段的弧度不小于π/2,所述的弧形段上安装有摩擦轮,摩擦轮个数至少为2个,所述的基盘嵌入所述弧形段并靠接在摩擦轮上,且所述基盘与所述弧形段之间有间隙,所述的基盘位于抛光盘的上方;所述的超精密抛光机还包括修整环、直线导轨、往复运动驱动机构、径向移动驱动电机以及旋转驱动电机,所述的两根直线导轨水平安装在支架板的下方,所述的径向移动驱动电机安装在支架板上,所述的径向移动驱动电机与往复运动驱动机构传动连接,所述往复运动驱动机构可水平滑动地套装在直线导轨上,所述的修整环安装在往复运动驱动机构的下方,所述旋转驱动电机与往复运动驱动机构固定连接,所述的修整环位于抛光盘的基盘覆盖以外区域的上方;所述的智能控制平台连接抛光盘驱动电机、测速机构、径向移动驱动电机和旋转驱动电机。A trimming and controllable ultra-precision polishing machine, including a machine base, a polishing disc, a polishing disc driving motor, a speed measuring mechanism and an intelligent control platform, the polishing disc is installed on the machine base through a main shaft, and the polishing disc driving motor The output shaft is connected to the main shaft by transmission, and the main shaft is connected by transmission to the speed measuring mechanism. The support plate is installed on the base, and the base plate holder is installed on the support plate. The base plate holder is provided with an arc section. The radian of the arc segment is not less than π/2, the arc segment is equipped with friction wheels, the number of friction wheels is at least 2, and the base plate is embedded in the arc segment and abuts against the friction wheel above, and there is a gap between the base disc and the arc segment, the base disc is located above the polishing disc; the ultra-precision polishing machine also includes a dressing ring, a linear guide rail, a reciprocating drive mechanism, a radial To move the drive motor and the rotation drive motor, the two linear guide rails are horizontally installed under the support plate, the radial movement drive motor is installed on the support plate, the radial movement drive motor and the reciprocating motion drive mechanism transmission connection, the reciprocating drive mechanism can be horizontally slidably set on the linear guide rail, the trimming ring is installed under the reciprocating drive mechanism, the rotary drive motor is fixedly connected with the reciprocating drive mechanism, and the The trimming ring is located above the area of the polishing disk outside the coverage of the substrate; the intelligent control platform is connected with the polishing disk drive motor, the speed measuring mechanism, the radial movement drive motor and the rotation drive motor.

作为优选的一种方案:所述的往复运动驱动机构下方安装套管,所述套管下端安装修整环,所述的抛光垫修整机构还包括修整加载装置,所述修整加载装置垂直安装在往复运动驱动机构上,所述的修整加载装置连接压力调节螺杆,所述的压力调节螺杆与修整环球头连接,所述的压力调节螺杆安装在套管内,所述的智能控制平台连接修整加载装置。As a preferred solution: a sleeve is installed under the reciprocating drive mechanism, and a dressing ring is installed at the lower end of the sleeve, and the polishing pad dressing mechanism also includes a dressing loading device, and the dressing loading device is installed vertically on the reciprocating On the motion drive mechanism, the trimming and loading device is connected to a pressure adjusting screw, the pressure adjusting screw is connected to the trimming ball head, the pressure adjusting screw is installed in the casing, and the intelligent control platform is connected to the trimming and loading device.

进一步,所述基盘保持架安装在直线导轨的下方,基盘加载装置安装在基盘保持架上,所述的基盘加载转置连接压力调节螺杆,所述的压力调节螺杆与基盘球头连接,所述的智能控制平台连接基盘加载装置。Further, the template holder is installed under the linear guide rail, the template loading device is installed on the template holder, the template loading transposition is connected to the pressure adjustment screw, and the pressure adjustment screw and the template ball The head is connected, and the intelligent control platform is connected to the substrate loading device.

作为优选的另一种方案:所述的往复运动驱动机构包括径向移动距离调节板和行程调节板,所述的径向移动驱动电机的输出轴与径向移动距离调节板固定连接,所述的径向移动距离调节板的一端通过滚轮与行程调节板上沟槽配合,所述行程调节板可水平滑动地套装在直线导轨上,所述的修整环安装在行程调节板的下方,所述旋转驱动电机与行程调节板固定连接。As another preferred solution: the reciprocating drive mechanism includes a radial movement distance adjustment plate and a stroke adjustment plate, the output shaft of the radial movement drive motor is fixedly connected to the radial movement distance adjustment plate, the One end of the radial movement distance adjustment plate is matched with the groove on the stroke adjustment plate through the roller. The stroke adjustment plate can be horizontally slidably set on the linear guide rail. The trimming ring is installed under the stroke adjustment plate. The rotary driving motor is fixedly connected with the stroke adjusting plate.

进一步,所述的沟槽有至少两个以上,所述至少两个以上的沟槽呈相互平行布置;所述的径向移动距离调节板上设有矩形槽,所述的径向移动驱动电机的输出轴通过螺钉固定安装在所述矩形槽上。Further, there are at least two grooves, and the at least two grooves are arranged parallel to each other; the radial movement distance adjustment plate is provided with a rectangular groove, and the radial movement driving motor The output shaft is fixedly installed on the rectangular groove by screws.

所述的修整加载装置和基盘加载装置为气动加载装置或液压加载装置。The trimming loading device and the substrate loading device are pneumatic loading devices or hydraulic loading devices.

所述的测速机构为光栅测控系统。The speed measuring mechanism is a grating measurement and control system.

所述的抛光盘驱动电机的输出轴上设有主动齿轮、所述主动齿轮通过同步带连接被动齿轮,所述被动齿轮安装在主轴上;所述的主轴底端连接附加齿轮,所述附加齿轮通过传动带连接测速机构的输入轴。The output shaft of the polishing disc drive motor is provided with a driving gear, the driving gear is connected to the driven gear through a synchronous belt, and the driven gear is installed on the main shaft; the bottom end of the main shaft is connected to an additional gear, and the additional gear The input shaft of the speed measuring mechanism is connected by a transmission belt.

所述的超精密抛光机包括至少一个修整环和一个基盘,所述的各个修整环、基盘分别位于抛光盘的不同区域。此处的修整环与基盘保持架的数量取决于实际的加工需要,同时取决于修整环、基盘与抛光盘三者间的大小比例,可以为两对、三对、四对以及多对。The ultra-precision polishing machine includes at least one trimming ring and a base disc, and each trimming ring and base disc are respectively located in different areas of the polishing disc. The number of dressing rings and disc holders here depends on the actual processing needs, and also depends on the size ratio among the trimming rings, base discs and polishing discs, which can be two pairs, three pairs, four pairs or more pairs .

所述旋转驱动电机的输出轴上设有主动齿轮、所述主动齿轮通过同步带连接被动齿轮,所述被动齿轮安装在所述的往复运动驱动机构上的轴上,所述的被动齿轮套接有拔杆,所述的拔杆同时也套接修整环上面,所述的拔杆在2π弧度范围内有至少三个以上。The output shaft of the rotary drive motor is provided with a driving gear, and the driving gear is connected to the driven gear through a synchronous belt, and the driven gear is installed on the shaft of the reciprocating drive mechanism, and the driven gear is socketed There are pulling rods, and the pulling rods are also sleeved on the trimming ring, and there are at least three pulling rods within the range of 2π radians.

本实用新型的技术构思为:在抛光机上增加修整环,由修整环旋转驱动电机带动修整环转动,修整环旋转驱动电机与往复运动驱动机构的径向移动距离调节板固定连接,直线运动轨道安装在支架板上,固定安装在支架板上的修整机构径向移动电机驱动往复运动驱动机构在直线运动轨道上移动,从而带动修整环沿抛光盘径向往复移动。在智能控制面板上按下电源开关,根据不同的抛光盘,设定相应的程序,(1)调节旋转驱动电机的旋转速度,通过皮带轮带动修整环转动;(2)调节径向驱动电机的旋转速度,带动修整环在抛光盘半径方向上移动,并在不同的区域内停留相应的时间。根据抛光垫半径的大小,调节往复运动驱动机构的径向移动距离调节板在电机轴上的安装,可使修整环在预定的行程区间做自动直线往返运动;改变修整环的转动速度和直线往复运动速度、停留时间的组合,结合调整修整压力的大小,满足不同大小,不同材料抛光垫的修整要求。修整环开有排屑槽的底面与抛光垫表面的摩擦对抛光盘面进行在线修整,并且采用了智能控制系统和高精密的光栅测控系统,对修整环的转速和修整环在抛光盘不同区域停留的时间进行高精度的控制,在配套工艺条件下可获得极高的加工精度、表面质量以及产品质量的一致性。The technical idea of the utility model is: add a trimming ring on the polishing machine, and the trimming ring is driven to rotate by the trimming ring rotary drive motor, and the trimming ring rotary drive motor is fixedly connected with the radial moving distance adjustment plate of the reciprocating motion drive mechanism, and the linear motion track is installed On the bracket plate, the trimming mechanism fixedly installed on the bracket plate radially moves the motor to drive the reciprocating motion driving mechanism to move on the linear motion track, thereby driving the trimming ring to reciprocate radially along the polishing disc. Press the power switch on the intelligent control panel, set the corresponding program according to different polishing discs, (1) adjust the rotation speed of the rotary drive motor, and drive the dressing ring to rotate through the pulley; (2) adjust the rotation of the radial drive motor The speed drives the dressing ring to move in the radial direction of the polishing disc and stay in different areas for a corresponding time. According to the radius of the polishing pad, adjust the radial movement distance of the reciprocating drive mechanism and install the adjusting plate on the motor shaft, so that the dressing ring can make automatic linear reciprocating motion in the predetermined stroke interval; change the rotation speed and linear reciprocation of the dressing ring The combination of movement speed and residence time, combined with the adjustment of dressing pressure, can meet the dressing requirements of polishing pads of different sizes and materials. The friction between the bottom surface of the dressing ring with flutes and the surface of the polishing pad is used for online dressing of the polishing disc surface, and an intelligent control system and a high-precision grating measurement and control system are used to control the speed of the dressing ring and the time the dressing ring stays in different areas of the polishing disc. High-precision control can be carried out within a short period of time, and high processing accuracy, surface quality and consistency of product quality can be obtained under the supporting process conditions.

在一特定的修整程序下,通过求得工件表面上的速度分布,进而计算出半径方向的平均速度分布,并用以检查平均速度与去除率之间的关系,此一模式可用于找出砂轮表面最优的修整程序。Under a specific dressing program, by obtaining the velocity distribution on the surface of the workpiece, the average velocity distribution in the radial direction is calculated, and used to check the relationship between the average velocity and the removal rate. This mode can be used to find out the Optimal trimming procedure.

将抛光垫表面区分成若干个区域,各区域是以抛光垫的中心点与修整环中心点之间的距离为界定范围,并设定修整环在各区域的相对停留时间,则修整环将依据所设定的转速、压力与各区域的相对停留时间在抛光垫的半径方向来回移动,从而使抛光垫达到平坦修整的目的,即修整程序伴随着抛光程序同时进行。修整环在抛光盘的径向的设定范围内来回扫动,进而除去沉积在抛光垫表面上的研磨微粒,工件表面经磨耗后产生的碎屑,并且刮除抛光垫表面的老化结构。Divide the surface of the polishing pad into several areas, each area is defined by the distance between the center point of the polishing pad and the center point of the dressing ring, and set the relative residence time of the dressing ring in each area, then the dressing ring will be based on The set rotation speed, pressure and the relative residence time of each area move back and forth in the radial direction of the polishing pad, so that the polishing pad can achieve the purpose of flat dressing, that is, the dressing procedure is carried out simultaneously with the polishing procedure. The dressing ring sweeps back and forth within the radial setting range of the polishing disc, thereby removing the abrasive particles deposited on the surface of the polishing pad, the debris generated after the surface of the workpiece is worn, and scraping off the aging structure on the surface of the polishing pad.

基于行星式运动设计原理,保证工件加工表面各点在相对于抛光盘的线速度相等,且抛光运动轨迹不重复。修整环在加工中不仅做自转运动,而且还沿抛光垫径向移动,并通过智能控制系统使修整环在抛光垫的各个区域停留时间不同,使其运动轨迹可以更好地覆盖到整个抛光盘表面,达到对抛光盘的均匀修整。这种时时刮除抛光垫工作表面的运动方式,可始终使抛光垫保持最佳的工作状态,工件被加工表面的去除率能保持在一固定的范围内,不会因为抛光垫在长期的使用后,抛光垫表面各处磨损不一致,而造成工件被加工表面各点去除量有明显差异,产生工件被加工表面的不平。Based on the principle of planetary motion design, it is guaranteed that each point on the workpiece processing surface has the same linear velocity relative to the polishing disc, and the polishing trajectory does not repeat. During processing, the dressing ring not only rotates, but also moves radially along the polishing pad, and the intelligent control system makes the dressing ring stay in different areas of the polishing pad for different times, so that its motion track can better cover the entire polishing pad Surface, to achieve uniform dressing of the polishing disc. This movement method of scraping the working surface of the polishing pad from time to time can always keep the polishing pad in the best working condition, and the removal rate of the processed surface of the workpiece can be kept within a fixed range, which will not be caused by the long-term use of the polishing pad. Finally, the surface of the polishing pad wears inconsistently everywhere, resulting in obvious differences in the removal amount of each point on the processed surface of the workpiece, resulting in unevenness of the processed surface of the workpiece.

本实用新型的有益效果主要表现在:1、能够实现在线修整抛光盘的平面精度、获得很高的平面加工精度;2、缩短工件的加工周期;3、可修整平行度:采用偏心载荷修正工件的平行度,也可利用其加工出一定倾斜度的工件;4、速度可调、速度控制模式先进:可实现无级调速,并且采用“低速起动-无级提速-恒速加工-低速修整-低速停止”的研磨盘速度控制模式,可保证超精密研磨抛光加工的工艺要求;5、总转数精确控制:采用超精密光栅测控技术,使抛光盘总转数的精度控制在±1°以内,以保证加工量总误差在1nm以内;6、修整环与工件载荷精确控制:采用智能传感器,闭环控制修整环作用气缸(或液压缸)和基盘作用气缸(或液压缸)内的介质压强,精度可达0.02%,可精确稳定控制修整环和基盘上的载荷,满足精密加工要求;7、智能专家数据库:采用最佳加工工艺参数专家数据库控制系统,进而保证加工的高质量和一致性,可有效地排除人为操作对加工过程的不利影响。The beneficial effects of the utility model are mainly manifested in: 1. The plane precision of the polishing disc can be trimmed online to obtain high plane machining precision; 2. The processing cycle of the workpiece can be shortened; 3. The parallelism can be trimmed: the workpiece can be corrected by eccentric load 4. Adjustable speed and advanced speed control mode: it can realize stepless speed regulation, and adopts "low speed start-stepless speed increase-constant speed processing-low speed dressing - The speed control mode of the grinding disc at low speed can ensure the technological requirements of ultra-precision grinding and polishing; 5. Precise control of the total number of revolutions: the ultra-precision grating measurement and control technology is used to control the accuracy of the total revolutions of the polishing disc within ±1° 6. Precise control of trimming ring and workpiece load: using intelligent sensors, closed-loop control trimming ring acts on the cylinder (or hydraulic cylinder) and the substrate acts on the medium in the cylinder (or hydraulic cylinder). Pressure, the accuracy can reach 0.02%, which can accurately and stably control the load on the trimming ring and the base plate to meet the requirements of precision machining; 7. Intelligent expert database: use the expert database control system for the best processing parameters to ensure the high quality and Consistency can effectively eliminate the adverse effects of human operation on the processing process.

附图说明 Description of drawings

图1是抛光垫修整装置在抛光机中的正视图。Figure 1 is a front view of a polishing pad conditioner in a polishing machine.

图2是修整环、基盘运动时的俯视图。Fig. 2 is a top view of the trimming ring and the base plate in motion.

图3是往复运动驱动机构的示意图。Fig. 3 is a schematic diagram of a reciprocating drive mechanism.

图4是修整环旋转驱动示意图Figure 4 is a schematic diagram of the dressing ring rotation drive

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.

参照图1、图2、图3和图4,一种修整可控型超精密抛光机,包括机座5、抛光盘8、抛光盘驱动电机1、测速机构6和智能控制平台2,所述的抛光盘8通过主轴安装在机座5上,所述抛光盘驱动电机1的输出轴与主轴传动连接,所述主轴与测速机构6传动连接,所述的机座5上安装支架板15,所述的支架板15安装基盘保持架12,所述的基盘保持架12设有弧形段,所述弧形段的弧度不小于π/2,所述的弧形段上安装有摩擦轮11,摩擦轮11个数至少为2个,基盘10嵌入所述弧形段并靠接在摩擦轮11上,且所述基盘10与所述弧形段之间有间隙,所述的基盘10位于抛光盘8的上方;所述的超精密抛光机还包括修整环25、直线导轨14、径向往复运动驱动机构、径向移动驱动电机17以及旋转驱动电机16,所述的两根直线导轨14水平安装在支架板15的下方,所述的径向移动驱动电机17安装在支架板15上,所述的径向移动驱动电机17与往复运动驱动机构传动连接,所述往复运动驱动机构可水平滑动地套装在直线导轨14上,所述的修整环25安装在往复运动驱动机构的下方,所述旋转驱动电机16与往复运动驱动机构固定连接,所述的修整环25位于抛光盘的基盘覆盖以外区域的上方;所述的智能控制平台连接抛光盘驱动电机、测速机构、径向移动驱动电机和旋转驱动电机。Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a dressing controllable ultra-precision polishing machine includes a machine base 5, a polishing disc 8, a polishing disc drive motor 1, a speed measuring mechanism 6 and an intelligent control platform 2, the The polishing disc 8 is installed on the base 5 through the main shaft, the output shaft of the polishing disc drive motor 1 is connected to the main shaft, the main shaft is connected to the speed measuring mechanism 6, and the support plate 15 is installed on the base 5. The base plate holder 12 is installed on the support plate 15, and the base plate holder 12 is provided with an arc section, the arc of the arc section is not less than π/2, and friction is installed on the arc section. wheel 11, the number of friction wheels 11 is at least 2, the base plate 10 is embedded in the arc segment and abuts on the friction wheel 11, and there is a gap between the base plate 10 and the arc segment, the The substrate 10 is located above the polishing disc 8; the ultra-precision polishing machine also includes a dressing ring 25, a linear guide rail 14, a radial reciprocating drive mechanism, a radial movement drive motor 17 and a rotary drive motor 16, the described Two linear guide rails 14 are horizontally installed below the support plate 15, and the radial movement drive motor 17 is installed on the support plate 15, and the radial movement drive motor 17 is connected with the reciprocating drive mechanism in transmission, and the reciprocating movement The motion driving mechanism can be horizontally slidably set on the linear guide rail 14, the trimming ring 25 is installed under the reciprocating motion driving mechanism, the rotating drive motor 16 is fixedly connected with the reciprocating motion driving mechanism, and the trimming ring 25 is located at The base plate of the polishing disc covers the upper part of the area; the intelligent control platform is connected with the polishing disc drive motor, the speed measuring mechanism, the radial movement drive motor and the rotation drive motor.

所述的往复运动驱动机构的下方安装套管,所述套管下端安装修整环25,所述的抛光垫修整机构还包括修整加载装置,所述修整加载装置垂直安装在往复运动驱动机构上,所述的修整加载装置连接压力调节螺杆,所述的压力调节螺杆与修整环25为球头连接,所述的压力调节螺杆安装在套管内,所述的智能控制平台连接修整加载装置。A sleeve is installed below the reciprocating drive mechanism, and a dressing ring 25 is installed at the lower end of the sleeve. The polishing pad dressing mechanism also includes a dressing loading device, and the dressing loading device is vertically installed on the reciprocating driving mechanism. The trimming and loading device is connected with a pressure adjusting screw, the pressure adjusting screw is connected with the trimming ring 25 by a ball joint, the pressure adjusting screw is installed in the sleeve, and the intelligent control platform is connected with the trimming and loading device.

所述基盘保持架12安装在直线导轨14的下方,基盘加载装置安装在基盘保持架12上,所述的基盘加载转置连接压力调节螺杆,所述的压力调节螺杆与基盘10球头连接,所述的智能控制平台连接基盘加载装置。The template holder 12 is installed below the linear guide rail 14, and the template loading device is installed on the template holder 12. The template loading transposition is connected to a pressure adjustment screw, and the pressure adjustment screw is connected to the template 10 ball joints, the intelligent control platform is connected to the substrate loading device.

所述的往复运动驱动机构包括径向移动距离调节板19和行程调节板21,所述的径向移动驱动电机17的输出轴18与径向移动距离调节板21固定连接,所述的径向移动距离调节板21的一端通过滚轮20与行程调节板21上沟槽配合,所述行程调节板21可水平滑动地套装在直线导轨14上,所述的修整环25安装在行程调节板21的下方,所述旋转驱动电机16与行程调节板21固定连接。The reciprocating drive mechanism includes a radial movement distance adjustment plate 19 and a stroke adjustment plate 21, the output shaft 18 of the radial movement drive motor 17 is fixedly connected with the radial movement distance adjustment plate 21, and the radial movement distance adjustment plate 21 is fixedly connected. One end of the moving distance adjusting plate 21 cooperates with the groove on the stroke adjusting plate 21 through the roller 20, the stroke adjusting plate 21 can be horizontally slidably set on the linear guide rail 14, and the trimming ring 25 is installed on the stroke adjusting plate 21 Below, the rotation drive motor 16 is fixedly connected with the stroke adjustment plate 21 .

所述的沟槽有至少两个以上,所述至少两个以上的沟槽呈相互平行布置;所述的径向移动距离调节板19上设有矩形槽,所述的径向移动驱动电机17的输出轴通过螺钉固定安装在所述矩形槽上。There are at least two grooves, and the at least two grooves are arranged parallel to each other; the radial movement distance adjusting plate 19 is provided with a rectangular groove, and the radial movement driving motor 17 The output shaft is fixedly installed on the rectangular groove by screws.

所述的修整加载装置和基盘加载装置为气动加载装置或液压加载装置。所述的测速机构6为光栅测控系统。所述的抛光盘驱动电机1的输出轴上设有主动齿轮、所述主动齿轮通过同步带连接被动齿轮,所述被动齿轮安装在主轴上;所述的主轴底端连接附加齿轮,所述附加齿轮通过传动带连接测速机构的输入轴。The trimming loading device and the substrate loading device are pneumatic loading devices or hydraulic loading devices. The speed measuring mechanism 6 is a grating measurement and control system. The output shaft of the polishing disk drive motor 1 is provided with a driving gear, the driving gear is connected to the driven gear through a synchronous belt, and the driven gear is installed on the main shaft; the bottom end of the main shaft is connected to an additional gear, and the additional The gear is connected to the input shaft of the speed measuring mechanism through a transmission belt.

所述的超精密抛光机包括至少一个修整环和一个基盘,所述的各个修整环、基盘分别位于抛光盘的不同区域。此处的修整环与基盘保持架的数量取决于实际的加工需要,同时取决于修整环、基盘与抛光盘三者间的大小比例,可以为两对、三对、四对以及多对。The ultra-precision polishing machine includes at least one trimming ring and a base disc, and each trimming ring and base disc are respectively located in different areas of the polishing disc. The number of dressing rings and disc holders here depends on the actual processing needs, and also depends on the size ratio among the trimming rings, base discs and polishing discs, which can be two pairs, three pairs, four pairs or more pairs .

所述旋转驱动电机16的输出轴上设有主动齿轮、所述主动齿轮通过同步带连接被动齿轮,所述被动齿轮安装在所述的往复运动驱动机构上的轴IV上,所述的被动齿轮套接有拔杆24,所述的拔杆24同时也套接修整环25上面,所述的拔杆在2π弧度范围内有至少三个以上,The output shaft of the rotary driving motor 16 is provided with a driving gear, and the driving gear is connected with a driven gear through a synchronous belt, and the driven gear is installed on the shaft IV of the reciprocating drive mechanism, and the driven gear There are pulling rods 24 socketed, and the pulling rods 24 are also socketed on the trimming ring 25. There are at least three pulling rods within the range of 2π radians,

所述的基盘保持架12安装在支架板15的直线轨道14上,所述的支架板15安装在立柱26上,所述的立柱26固定安装在机座5上。The base plate holder 12 is installed on the linear track 14 of the support plate 15 , the support plate 15 is installed on the column 26 , and the column 26 is fixedly installed on the machine base 5 .

所述的测速机构6为光栅测控系统。所述的抛光盘驱动电机1的输出轴上设有主动齿轮、所述主动齿轮通过同步带连接被动齿轮,所述被动齿轮安装在主轴上;所述的主轴底端连接附加齿轮,所述附加齿轮通过传动带连接测速机构的输入轴。所述抛光盘驱动电机1为直流电机。The speed measuring mechanism 6 is a grating measurement and control system. The output shaft of the polishing disk drive motor 1 is provided with a driving gear, the driving gear is connected to the driven gear through a synchronous belt, and the driven gear is installed on the main shaft; the bottom end of the main shaft is connected to an additional gear, and the additional The gear is connected to the input shaft of the speed measuring mechanism through a transmission belt. The polishing disc drive motor 1 is a DC motor.

本实施例的具体工作过程为:通过智能控制平台2对抛光盘驱动电机1进行无极调速,抛光盘驱动电机通过轴I和轴II上的传动机构(可用同步带、齿轮等结构)带动主轴II旋转;一路通过主轴II带动抛光盘8旋转,同时抛光盘8通过摩擦带动抛光盘上的基盘10转动,基盘10底面装有工件9;另一路是主轴II和轴III上的传动机构4(可用同步带、齿轮等结构)将主轴II的速度传到光栅测控系统上,光栅测控系统对其电机转动参数进行测量,并反馈至智能控制平台2。另,智能控制平台2控制修整机构径向移动驱动电机17旋转,修整机构径向移动驱动电机的输出轴18带动安装上电机轴上的径向移动距离调节板19旋转,径向移动距离调节板19一端的滚轮20也绕驱动电机17输出轴18的轴心转动。滚轮20与行程调节板21的沟槽相配合,由于行程调节板21滑动地安装在直线导轨14上,所以在滚轮20随电机轴18转动时,滚轮20在行程调节板21的沟槽内推动行程调节板21沿直线导轨14做往复直线运动,旋转驱动电机16与往复运动驱动机构的行程调节板21固接在一起,滑动安装在直线导轨14上,它们都可在直线导轨14上自由滑动,因而带动修整环25沿抛光盘8径向移动。智能控制平台2控制修整环旋转驱动电机16转动,修整环旋转驱动电机16驱动轴V和轴IV上的传动机构23(可用同步带、齿轮等结构)将带动套接在轴IV上的从动齿轮的拔杆24旋转,拔杆24下端套接在修整环25上面,因而驱动修整环25自转。智能控制平台2借助压力传感器,通过控制电磁阀开启和关闭介质通道来控制修整环作用气缸(或液压缸22)和基盘作用气缸(或液压缸)13中介质的压强,进而精确控制施加在修整环25和基盘10上的载荷。又如图2所示,主轴II带动抛光盘8作旋转运动,经由抛光盘上的摩擦力带动基盘10转动,基盘10带动基盘保持架12上的摩擦轮11转动,同时摩擦轮11反作用于基盘10使基盘在基盘保持架12内作自转运动。修整环25由往复运动驱动机构带动,通过修整环25开有排屑槽的底面与抛光盘面的摩擦对抛光盘面进行在线修整。The specific working process of this embodiment is: through the intelligent control platform 2, the polishing disc drive motor 1 is steplessly adjusted, and the polishing disc drive motor drives the main shaft through the transmission mechanism on the shaft I and shaft II (structures such as synchronous belts and gears can be used) II rotates; one way drives the polishing disc 8 to rotate through the main shaft II, and at the same time, the polishing disc 8 drives the base disc 10 on the polishing disc to rotate through friction, and the workpiece 9 is installed on the bottom surface of the base disc 10; the other way is the transmission mechanism on the main shaft II and the shaft III 4 (Synchronous belt, gear and other structures can be used) to transmit the speed of the main shaft II to the grating measurement and control system, the grating measurement and control system measures the rotation parameters of its motor, and feeds back to the intelligent control platform 2. In addition, the intelligent control platform 2 controls the radial movement drive motor 17 of the finishing mechanism to rotate, and the output shaft 18 of the finishing mechanism radial movement drive motor drives the radial movement distance adjustment plate 19 installed on the motor shaft to rotate, and the radial movement distance adjustment plate The roller 20 at 19 one ends also rotates around the axis of drive motor 17 output shafts 18. The roller 20 cooperates with the groove of the stroke adjustment plate 21. Since the stroke adjustment plate 21 is slidably installed on the linear guide rail 14, when the roller 20 rotates with the motor shaft 18, the roller 20 pushes in the groove of the stroke adjustment plate 21. Stroke adjustment plate 21 makes reciprocating linear motion along linear guide rail 14. Rotation drive motor 16 is fixedly connected with stroke adjustment plate 21 of reciprocating motion drive mechanism, and is slidably installed on linear guide rail 14. They can slide freely on linear guide rail 14. , thus driving the dressing ring 25 to move radially along the polishing disc 8 . The intelligent control platform 2 controls the rotation of the trimming ring rotation drive motor 16, and the transmission mechanism 23 on the trimming ring rotation drive motor 16 drives the shaft V and the shaft IV (structures such as synchronous belts and gears can be used) to drive the driven drive socketed on the shaft IV. The pulling rod 24 of the gear rotates, and the lower end of the pulling rod 24 is sleeved on the trimming ring 25, thereby driving the trimming ring 25 to rotate. The intelligent control platform 2 uses the pressure sensor to control the pressure of the medium in the trimming ring acting cylinder (or hydraulic cylinder 22) and the base plate acting cylinder (or hydraulic cylinder) 13 by controlling the solenoid valve to open and close the medium channel, and then accurately control the pressure applied to the The load on the ring 25 and base plate 10 is adjusted. As shown in Figure 2 again, the main shaft II drives the polishing disc 8 to rotate, and the friction force on the polishing disc drives the base plate 10 to rotate, and the base plate 10 drives the friction wheel 11 on the base plate holder 12 to rotate, and at the same time the friction wheel 11 Reaction to the base plate 10 makes the base plate rotate in the base plate holder 12 . The trimming ring 25 is driven by the reciprocating drive mechanism, and the polishing disc surface is trimmed online through the friction between the bottom surface of the trimming ring 25 with chip removal grooves and the polishing disc surface.

修整环采用耐腐蚀的材料如黄铜、不锈钢、陶瓷等制成。基盘10在基盘保持架12的环内稳定地转动,而在相对位置上又采用了一只底部开有排屑槽的修整环25,修整环25在往复运动驱动机构带动可沿抛光盘径向移动。这样在抛光盘上一方面可使基盘10工作稳定地转动,另一方面修整环25可在加工过程中不断地在线修整抛光盘8表面,修整环25由于抛光盘8的表面各点线速度不同,而且可在抛光盘8表面作径向移动,通过修整环作用气缸(或液压缸)22实现在修整环上施加载荷,这样修整效果更佳理想。基盘10(其底面装有工件9)放在基盘保持架中,通过基盘上的基盘作用气缸(或液压缸)13实现在工件上加负载。抛光液从抛光盘8上加入后,会顺着抛光液出口处7流出。调节基盘保持架12在直线轨道的位置,可使基盘保持架12带动基盘10沿抛光盘8径向移动,即可调节基盘10中心与抛光盘8中心的距离,以获得尽可能高的平面精度。Dressing rings are made of corrosion-resistant materials such as brass, stainless steel, ceramics, etc. The base plate 10 rotates stably in the ring of the base plate holder 12, and a dressing ring 25 with a chip removal groove at the bottom is used at the opposite position. The dressing ring 25 can be driven by the reciprocating drive mechanism to move radial movement. On the one hand on the polishing disk, the base disk 10 can be stably rotated, on the other hand the finishing ring 25 can constantly trim the surface of the polishing disk 8 on-line in the process of processing, and the finishing ring 25 is due to the linear velocity of each point on the surface of the polishing disk 8. It is different, and it can move radially on the surface of the polishing disc 8, and apply a load on the dressing ring through the dressing ring acting on the cylinder (or hydraulic cylinder) 22, so that the dressing effect is better and ideal. The base plate 10 (the workpiece 9 is installed on its bottom surface) is placed in the base plate holder, and the base plate on the base plate acts on the cylinder (or hydraulic cylinder) 13 to realize loading on the workpiece. After the polishing liquid is added from the polishing disc 8, it will flow out along the polishing liquid outlet 7. Adjusting the position of the base disc holder 12 on the linear track can make the base disc holder 12 drive the base disc 10 to move radially along the polishing disc 8, and the distance between the center of the base disc 10 and the center of the polishing disc 8 can be adjusted to obtain as much as possible High plane precision.

本实施例可应用于石英晶体,压电晶体,Si基片,宝石片,GaAs,光学玻璃,磁性材料,结构陶瓷材料,硬脆非金属材料试件以及金属材料的平面镜面研磨和抛光,此外还可以进行以下材料的研磨和抛光:This embodiment can be applied to quartz crystals, piezoelectric crystals, Si substrates, gemstones, GaAs, optical glass, magnetic materials, structural ceramic materials, hard and brittle non-metallic material test pieces and flat mirror grinding and polishing of metal materials, in addition Grinding and polishing of the following materials is also possible:

(1)、高精度金属量具(如块规)及机械零件的平面镜面研磨和抛光。(1) High-precision metal measuring tools (such as block gauges) and plane mirror grinding and polishing of mechanical parts.

(2)、矿物的EPMA评价,AME,物性试验,金相等分析用试料的平面镜面研磨和抛光。(2) EPMA evaluation of minerals, AME, physical property tests, and flat mirror grinding and polishing of metallurgical and other analytical samples.

(3)、复合材料界面,加工表面变质层的无损伤角度研磨。(3) Non-damaging angle grinding of the interface of composite materials and the metamorphic layer of the processed surface.

(4)、TEM用薄片的准备研磨。(4) Preparation and polishing of thin slices for TEM.

Claims (10)

1, a kind of finishing controlled ultraprecise polisher, comprise support, polishing disk, the polishing disk drive motors, velocity measurement mechanisms and intelligent control platform, described polishing disk is installed on the support by main shaft, the output shaft of described polishing disk drive motors is connected with spindle drive, described main shaft and velocity measurement mechanisms are in transmission connection, mounting bracket plate on the described support, described supporting plate is installed the basal disc retainer, described basal disc retainer is provided with segmental arc, the radian of described segmental arc is not less than pi/2, on the described segmental arc friction pulley is installed, the friction pulley number is at least 2, basal disc embeds described segmental arc and abuts against on the friction pulley, and gapped between described basal disc and the described segmental arc, and described basal disc is positioned at the top of polishing disk; It is characterized in that:
Described super precision polishing machine also comprises the finishing ring, line slideway, move back and forth driving mechanism, move radially drive motors and rotary drive motor, described two line slideway levels are installed in the below of supporting plate, the described drive motors that moves radially is installed on the supporting plate, the described drive motors that moves radially is in transmission connection with the reciprocating motion driving mechanism, described reciprocating motion driving mechanism can be sleeved on the line slideway horizontally slidingly, described finishing ring is installed in the below that moves back and forth driving mechanism, described rotary drive motor is fixedlyed connected with the reciprocating motion driving mechanism, the output shaft of described rotary drive motor is in transmission connection with the finishing ring, and described finishing ring is positioned at the top of the basal disc covering of polishing disk with exterior domain;
Described intelligent control platform connects polishing disk drive motors, velocity measurement mechanisms, moves radially drive motors and rotary drive motor.
2, finishing controlled ultraprecise polisher as claimed in claim 1, it is characterized in that: described reciprocating motion driving mechanism below mounting sleeve, the finishing ring is installed in described sleeve pipe lower end, described polishing pad finishing mechanism also comprises the finishing charger, described finishing charger is vertically mounted on and moves back and forth on the driving mechanism, described finishing charger connects pressure adjusting screw, described pressure adjusting screw is connected with the global head of finishing, described pressure adjusting screw is installed in the sleeve pipe, and described intelligent control platform connects the finishing charger.
3, finishing controlled ultraprecise polisher as claimed in claim 2, it is characterized in that: described basal disc retainer is installed in the below of line slideway, the basal disc charger is installed on the basal disc retainer, described basal disc loads transposition and connects pressure adjusting screw, described pressure adjusting screw is connected with the basal disc bulb, and described intelligent control platform connects the basal disc charger.
4, as the described finishing controlled ultraprecise polisher of one of claim 1-3, it is characterized in that: described reciprocating motion driving mechanism comprises and moves radially distance adjustment plate and stroke adjustment plate,
The described output shaft that moves radially drive motors with move radially the distance adjustment plate and fixedly connected, a described end that moves radially the distance adjustment plate cooperates with groove on the stroke adjustment plate by roller, described stroke adjustment plate can be sleeved on the line slideway horizontally slidingly, described finishing ring is installed in the below of stroke adjustment plate, and described rotary drive motor is fixedlyed connected with the stroke adjustment plate.
5, finishing controlled ultraprecise polisher as claimed in claim 4 is characterized in that: described groove has more than two at least, and described plural at least groove is the layout that is parallel to each other; The described distance adjustment plate that moves radially is provided with rectangular channel, and the described output shaft that moves radially drive motors is fixedly mounted on the described rectangular channel by screw.
6, finishing controlled ultraprecise polisher as claimed in claim 3 is characterized in that: described finishing charger and basal disc charger are Pneumatic loading or hydraulic loading device.
7, finishing controlled ultraprecise polisher as claimed in claim 4 is characterized in that: described velocity measurement mechanisms is the grating TT﹠C system.
8, as the described finishing controlled ultraprecise polisher of one of claim 1-3, it is characterized in that: the output shaft of described polishing disk drive motors is provided with driving gear, described driving gear by the driven gear of band connection synchronously, and described driven gear is installed on the main shaft; Described main shaft bottom connects additional gear, and described additional gear connects the power shaft of velocity measurement mechanisms by driving-belt.
9, finishing controlled ultraprecise polisher as claimed in claim 8 is characterized in that: described super precision polishing machine comprises at least one finishing ring and a basal disc, and described each finishing ring, basal disc lay respectively at the zones of different of polishing disk.
10, finishing controlled ultraprecise polisher as claimed in claim 4, it is characterized in that: the output shaft of described rotary drive motor is provided with driving gear, described driving gear by the driven gear of band connection synchronously, described driven gear be installed on the described reciprocating motion driving mechanism the axle on, described driven gear is socketed with dead man, the described dead man while, also above the socket finishing ring, described dead man had more than three in 2 π radian scopes at least.
CNU2007201916684U 2007-11-20 2007-11-20 Dressing controllable ultra-precision polishing machine Expired - Lifetime CN201115929Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100493846C (en) * 2007-11-20 2009-06-03 浙江工业大学 Dressing controllable ultra-precision polishing machine
CN102729134A (en) * 2012-07-21 2012-10-17 深圳市华测检测技术股份有限公司 Portable automatic grinding and polishing equipment
CN106954979A (en) * 2017-04-28 2017-07-18 叶凯荣 A kind of pendulous device in baby's electric swing
CN107139051A (en) * 2017-06-09 2017-09-08 赵咪咪 A kind of timber processing sanding apparatus
CN109664179A (en) * 2019-01-02 2019-04-23 中国科学院上海光学精密机械研究所 Annular polishing machine
CN110712091A (en) * 2019-10-29 2020-01-21 安徽坤源铝业有限公司 Aluminum flat plate blank deburring device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100493846C (en) * 2007-11-20 2009-06-03 浙江工业大学 Dressing controllable ultra-precision polishing machine
CN102729134A (en) * 2012-07-21 2012-10-17 深圳市华测检测技术股份有限公司 Portable automatic grinding and polishing equipment
CN106954979A (en) * 2017-04-28 2017-07-18 叶凯荣 A kind of pendulous device in baby's electric swing
CN107139051A (en) * 2017-06-09 2017-09-08 赵咪咪 A kind of timber processing sanding apparatus
CN109664179A (en) * 2019-01-02 2019-04-23 中国科学院上海光学精密机械研究所 Annular polishing machine
CN110712091A (en) * 2019-10-29 2020-01-21 安徽坤源铝业有限公司 Aluminum flat plate blank deburring device

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