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CN201102972Y - Slag-blowing type ballast scarifier - Google Patents

Slag-blowing type ballast scarifier Download PDF

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Publication number
CN201102972Y
CN201102972Y CNU2007201739961U CN200720173996U CN201102972Y CN 201102972 Y CN201102972 Y CN 201102972Y CN U2007201739961 U CNU2007201739961 U CN U2007201739961U CN 200720173996 U CN200720173996 U CN 200720173996U CN 201102972 Y CN201102972 Y CN 201102972Y
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China
Prior art keywords
slag
pipeline
slag removal
gas
nozzle
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Expired - Fee Related
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CNU2007201739961U
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Chinese (zh)
Inventor
白小伟
吴胜才
冯京跃
周景伟
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Beijing Metallurgical Equipment Research Design Institute Co Ltd
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Beijing Research Institute Of Metallurgical Equipment China Metallurgical Const
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

一种用于铁水或钢水扒渣的吹渣式扒渣机,它主要由底座、回转支撑、回转机架、扒渣小车、调整缸、小车行走马达、回转马达、液压管路、液压控制系统、扒渣臂、渣板、拖链构成,其特征在于:有一个由吹渣气源、气体控制系统、气体管路、喷嘴依次连接组成的吹渣系统固定安装在回转机架上,气体管路由刚性管路和柔性管路两部分组成,其刚性管路与扒渣臂固定连接在一起,其柔性管路与拖链连接在一起,喷嘴与扒渣板固定连接并成一个角度。使用本实用新型可干净的去除金属溶液表面的稀渣、散渣、残留渣,提高工作效率降低成本。

A slag-blowing slag removal machine for molten iron or molten steel slag removal, which mainly consists of a base, a slewing support, a slewing frame, a slag removal trolley, an adjustment cylinder, a trolley travel motor, a rotary motor, a hydraulic pipeline, and a hydraulic control system , slag removal arm, slag plate, drag chain, characterized in that: there is a slag blowing system composed of slag blowing gas source, gas control system, gas pipeline and nozzle connected in sequence, fixedly installed on the rotary frame, the gas pipe It is composed of two parts: rigid pipeline and flexible pipeline. The rigid pipeline is fixedly connected with the slag removal arm, and the flexible pipeline is connected with the drag chain. The nozzle is fixedly connected with the slag removal plate and forms an angle. The utility model can cleanly remove thin slag, loose slag and residual slag on the surface of the metal solution, improve work efficiency and reduce cost.

Description

一种吹渣式扒渣机 A kind of slag blowing type slag removal machine

技术领域:Technical field:

本实用新型涉及一种用于炼铁、炼钢设备技术领域的铁水或钢水的扒渣机,特别是涉及一种吹渣式扒渣机。The utility model relates to a slag removal machine for molten iron or molten steel used in the technical field of ironmaking and steelmaking equipment, in particular to a slag blowing type slag removal machine.

背景技术:Background technique:

现有用于炼铁、炼钢设备技术领域的铁水或钢水扒渣机,主要是由底座、回转机构、机架、行走小车、扒渣机构、液压系统及控制台等组成,回转机构通过回转支撑将回转机架支撑在底座上,由回转马达驱动实现机构回转,由液压马达带动传动链实现小车的行走,由液压缸驱动实现扒渣臂的上下摆动,整个过程通过人工控制操作手柄实现。该装备存在的缺点是:由于铁水或钢水溶液的流动特性,使得尺寸较小的散渣、稀渣、残留渣在扒渣过程中产生回流,单靠扒渣机的扒渣板进行扒除,难度大、效率低,有的企业为解决上述问题,往铁水或钢水中添加稠渣剂,增加了生产成本。The existing molten iron or molten steel slag removal machine used in the technical field of ironmaking and steelmaking equipment is mainly composed of a base, a rotary mechanism, a frame, a walking trolley, a slag removal mechanism, a hydraulic system, and a console. The slewing frame is supported on the base, the mechanism is driven by the slewing motor, the trolley is driven by the transmission chain driven by the hydraulic motor, and the slag removal arm is driven by the hydraulic cylinder to swing up and down. The whole process is realized by manual control of the operating handle. The disadvantages of this equipment are: due to the flow characteristics of molten iron or molten steel, small-sized loose slag, dilute slag, and residual slag will flow back during the slag removal process. Difficulty is big, efficiency is low, and some enterprises add thick slag agent to molten iron or molten steel in order to solve the above-mentioned problem, increased production cost.

发明内容:Invention content:

本实用新型的目的是提供一种在扒渣过程中能将散渣、稀渣、残留渣方便的聚拢到容器边缘,顺利将其扒出的吹渣式扒渣机。The purpose of the utility model is to provide a slag blowing type slag removal machine which can conveniently gather loose slag, thin slag and residual slag to the edge of the container during the slag removal process and remove them smoothly.

本实用新型的技术解决方案是这样实现的,提供一种用于铁水或钢水扒渣的吹渣式扒渣机,它主要由底座、安装在底座上的回转支撑、安装在回转支撑上的回转机架、可以在回转机架的轨道上运行的扒渣小车、固定在扒渣小车上可以调整扒渣板上下运动的调整缸、小车行走马达、用于控制回转机架的回转马达、用于控制扒渣机的液压管路、液压控制系统、安装在小车上的扒渣臂、安装在扒渣臂上的扒渣板、安装在回转机架上的拖链构成,其特征在于:有一个由吹渣气源、气体控制系统、气体管路、喷嘴依次连接组成的吹渣系统固定安装在回转机架上,气体管路由刚性管路和柔性管路两部分组成,其刚性管路与扒渣臂固定连接在一起,其柔性管路与拖链连接在一起,气体管路的刚性管路与柔性管路通过一个管接头连接,喷嘴与扒渣板固定连接并成一个角度。其特征还在于气体控制系统是由能控制开、关及调整流量的气体控制阀和气体控制操作系统组成;喷嘴是由1~10个喷嘴组成;喷嘴与扒渣板固定连接并形成的角度是-10~45°。The technical solution of the utility model is achieved by providing a slag blowing type slag removal machine for molten iron or molten steel slag removal, which is mainly composed of a base, a rotary support installed on the base, and a rotary support installed on the rotary support. Frame, the slag removal trolley that can run on the track of the slewing frame, the adjustment cylinder fixed on the slag removal trolley to adjust the up and down movement of the slag removal plate, the trolley travel motor, the slewing motor for controlling the slewing frame, The hydraulic pipeline controlling the slag removal machine, the hydraulic control system, the slag removal arm installed on the trolley, the slag removal plate installed on the slag removal arm, and the drag chain installed on the rotary frame are characterized in that: there is a The slag blowing system, which is composed of slag blowing gas source, gas control system, gas pipeline and nozzle, is fixedly installed on the rotary frame. The gas pipeline is composed of rigid pipeline and flexible pipeline. The slag arm is fixedly connected together, its flexible pipeline is connected with the drag chain, the rigid pipeline of the gas pipeline is connected with the flexible pipeline through a pipe joint, and the nozzle is fixedly connected with the slag removal plate at an angle. It is also characterized in that the gas control system is composed of a gas control valve and a gas control operating system that can control the opening, closing and flow adjustment; the nozzle is composed of 1 to 10 nozzles; the nozzle is fixedly connected with the slag removal plate and the angle formed is -10~45°.

本实用新型的有益效果是;由于增加了一个由吹渣气源、气体控制系统、气体管路、喷嘴依次连接组成的吹渣系统,可干净的去除金属溶液表面的稀渣、散渣、残留渣,提高了工作效率、降低了成本。The beneficial effects of the utility model are: due to the addition of a slag blowing system composed of a slag blowing gas source, a gas control system, a gas pipeline, and a nozzle connected in sequence, the thin slag, loose slag, and residual slag on the surface of the metal solution can be removed cleanly. slag, improving work efficiency and reducing costs.

附图说明:Description of drawings:

图1:本实用新型实施例一种吹渣式扒渣机的主视图Figure 1: The front view of a slag blowing type slag removal machine according to the embodiment of the utility model

图2:本实用新型实施例一种吹渣式扒渣机的俯视图Figure 2: A top view of a slag blowing type slag removal machine according to the embodiment of the utility model

在附图中:1.喷嘴;2.气体管路;3.拖链;4.扒渣板;5.扒渣臂;6.扒渣小车;7.回转机架;8.回转支撑;9.底座;10.调整缸11.气体控制系统12.吹渣气源13.小车行走马达14.回转马达15.液压管路16.液压控制系统In the attached drawings: 1. nozzle; 2. gas pipeline; 3. drag chain; 4. slag removal board; 5. slag removal arm; .Base; 10. Adjusting cylinder 11. Gas control system 12. Slag blowing gas source 13. Car travel motor 14. Swing motor 15. Hydraulic pipeline 16. Hydraulic control system

具体实施方式:Detailed ways:

下面结合附图对本实用新型实施例做进一步详细描述,图1为本实用新型一种吹渣式扒渣机的主视图,图2为本实用新型一种吹渣式扒渣机的俯视图,在图1~图2中,吹渣式扒渣机主要由底座9、回转支撑8、回转机架7、扒渣小车6、扒渣臂5、扒渣板4、拖链3、调整缸10、小车行走马达13、回转马达14、液压管路15、液压控制系统16构成,其特征是吹渣气源12、气体控制系统11、气体管路2、喷嘴1依次连接组成吹渣系统并固定安装在回转机架7上,气体管路2由钢制管路和软管两部分组成,其钢制管路与扒渣臂5固定连接在一起,其软管与拖链3连接在一起,钢制管路与软管通过一个管接头连接,喷嘴1与扒渣板4固定连接并形成15°角;气体控制系统11是由在吹渣气源12的出口安装的一个流量调解阀和一个电磁开关及一个连接该系统的气体控制操作台组成;喷嘴1是由2个喷嘴组成并安装在扒渣臂前端,位于扒渣板的后上方。该吹渣式扒渣机的工作原理是:小车行走马达13驱动扒渣小车6带动扒渣臂5及扒渣板4实现其前后运动;调整缸10的上下伸缩通过一个连接扒渣臂与小车上的支点实现扒渣臂带动扒渣板的提升与下挖;回转马达14通过回转支撑8实现扒渣臂的左右摆动。气体喷嘴1随着扒渣臂的前行而伸到容器的前沿,打开气路开关对稀渣、散渣或扒渣后的残留渣进行吹扫,吹扫中可通过扒渣臂的后退及摆动实现喷嘴的位移,从而将容器表面的浮渣吹至容器出渣口或直接吹出。扒渣和吹渣可以同时进行,也可以单独完成,通过气体阀门实现关闭或开启。The following is a further detailed description of the embodiment of the utility model in conjunction with the accompanying drawings. Fig. 1 is a front view of a slag-blowing type slag removal machine of the utility model, and Fig. 2 is a top view of a slag-blowing type slag removal machine of the utility model. In Fig. 1-2, the slag blowing type slag remover is mainly composed of a base 9, a slewing support 8, a slewing frame 7, a slag removal trolley 6, a slag removal arm 5, a slag removal board 4, a drag chain 3, an adjustment cylinder 10, Car travel motor 13, rotary motor 14, hydraulic pipeline 15, hydraulic control system 16, characterized in that slag blowing gas source 12, gas control system 11, gas pipeline 2, nozzle 1 are connected in sequence to form a slag blowing system and fixed installation On the rotary frame 7, the gas pipeline 2 is composed of steel pipeline and hose, the steel pipeline is fixedly connected with the slag removal arm 5, the hose is connected with the drag chain 3, and the steel pipeline is connected with the slag removal arm 5. The pipeline and the hose are connected through a pipe joint, and the nozzle 1 is fixedly connected with the slag removal plate 4 to form an angle of 15°; the gas control system 11 is composed of a flow regulating valve and an electromagnetic valve installed at the outlet of the slag blowing gas source 12 It consists of a switch and a gas control console connected to the system; Nozzle 1 is composed of 2 nozzles and installed at the front end of the slag removal arm, located at the rear and upper part of the slag removal plate. The working principle of the slag blowing type slag remover is: the trolley travel motor 13 drives the slag remover trolley 6 to drive the slag remover arm 5 and the slag remover plate 4 to realize its forward and backward movement; The upper fulcrum realizes the lifting and digging of the slag scraping plate driven by the slag scraper arm; the rotary motor 14 realizes the left and right swing of the slag scraper arm through the rotary support 8. The gas nozzle 1 extends to the front of the container as the slag removal arm moves forward, and the gas circuit switch is turned on to purge the thin slag, loose slag or residual slag after slag removal. Swing realizes the displacement of the nozzle, so that the scum on the surface of the container is blown to the slag outlet of the container or blown out directly. Slag removal and slag blowing can be carried out at the same time, or can be completed separately, and the gas valve can be used to close or open.

Claims (4)

1.一种用于铁水或钢水扒渣的吹渣式扒渣机,它主要由底座(9)、安装在底座(9)上的回转支撑(8)、安装在回转支撑(8)上的回转机架(7)、可以在回转机架(7)的轨道上运行的扒渣小车(6)、固定在扒渣小车(6)上可以调整扒渣板(4)上下运动的调整缸(10)、小车行走马达(13)、用于控制回转机架的回转马达(14)、用于控制扒渣机的液压管路(15)、液压控制系统(16)、安装在小车上的扒渣臂(5)、安装在扒渣臂(5)上的扒渣板(4)、安装在回转机架(7)上的拖链(3)构成,其特征在于:有一个由吹渣气源(12)、气体控制系统(11)、气体管路(2)、喷嘴(1)依次连接组成的吹渣系统固定安装在回转机架(7)上,气体管路(2)由刚性管路和柔性管路两部分组成,其刚性管路与扒渣臂(5)固定连接在一起,其柔性管路与拖链(3)连接在一起,气体管路(2)的刚性管路与柔性管路通过一个管接头连接,喷嘴(1)与扒渣板(4)固定连接并成一个角度。1. A slag blowing type slag removal machine for molten iron or molten steel slag removal, which mainly consists of a base (9), a rotary support (8) installed on the base (9), a rotary support (8) installed on the The rotary frame (7), the slag-removing trolley (6) that can run on the track of the rotary frame (7), the adjustment cylinder ( 10), trolley traveling motor (13), slewing motor (14) used to control the slewing frame, hydraulic pipeline (15) used to control the slag scraper, hydraulic control system (16), scraper mounted on the trolley The slag arm (5), the slag removal plate (4) installed on the slag removal arm (5), and the drag chain (3) installed on the rotary frame (7), are characterized in that: there is a slag blowing gas The slag blowing system consisting of source (12), gas control system (11), gas pipeline (2) and nozzle (1) connected in sequence is fixedly installed on the rotary frame (7), and the gas pipeline (2) consists of a rigid tube The rigid pipeline is fixedly connected with the slag removal arm (5), the flexible pipeline is connected with the drag chain (3), and the rigid pipeline of the gas pipeline (2) is connected with the drag chain (3). The flexible pipeline is connected through a pipe joint, and the nozzle (1) is fixedly connected with the slag removal plate (4) and forms an angle. 2.如权利要求1所述的一种吹渣式扒渣机,其特征还在于气体控制系统(11)是由能控制开、关及调整流量的气体控制阀和气体控制操作系统组成。2. A slag blowing type slag removal machine according to claim 1, further characterized in that the gas control system (11) is composed of a gas control valve and a gas control operating system that can control opening, closing and flow adjustment. 3.如权利要求1所述的一种吹渣式扒渣机,其特征还在于喷嘴(1)是由1~10个喷嘴组成。3. A slag blowing type slag removal machine according to claim 1, characterized in that the nozzle (1) is composed of 1 to 10 nozzles. 4.如权利要求1所述的一种吹渣式扒渣机,其特征还在于喷嘴(1)与扒渣板(4)固定连接并形成的角度是-10~45°。4. The slag blowing type slag removal machine according to claim 1, further characterized in that the nozzle (1) is fixedly connected with the slag removal plate (4) and forms an angle of -10° to 45°.
CNU2007201739961U 2007-11-05 2007-11-05 Slag-blowing type ballast scarifier Expired - Fee Related CN201102972Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102505715A (en) * 2011-11-10 2012-06-20 广东风华环保设备有限公司 Slag skimming machine with automatic water mist dust suppression device
CN104759613A (en) * 2015-04-15 2015-07-08 中冶南方工程技术有限公司 Molten iron tank slag removal system and method
WO2016182892A1 (en) * 2015-05-14 2016-11-17 Epps Larry J Improved method and apparatus for slag removal during metal processing
CN109702180A (en) * 2019-01-31 2019-05-03 石家庄钢铁有限责任公司 A kind of refining furnace packaged type device for removing slag and its slag skimming method
CN109746429A (en) * 2019-03-08 2019-05-14 刘全刚 It is a kind of intelligence steel clinker take off slag system

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102505715A (en) * 2011-11-10 2012-06-20 广东风华环保设备有限公司 Slag skimming machine with automatic water mist dust suppression device
CN102505715B (en) * 2011-11-10 2014-07-16 广东风华环保设备有限公司 Slag skimming machine with automatic water mist dust suppression device
CN104759613A (en) * 2015-04-15 2015-07-08 中冶南方工程技术有限公司 Molten iron tank slag removal system and method
WO2016182892A1 (en) * 2015-05-14 2016-11-17 Epps Larry J Improved method and apparatus for slag removal during metal processing
US10132567B2 (en) 2015-05-14 2018-11-20 Larry J Epps Apparatus for slag removal during metal processing
US10151534B2 (en) 2015-05-14 2018-12-11 Larry J Epps Method for slag removal during metal processing
CN109702180A (en) * 2019-01-31 2019-05-03 石家庄钢铁有限责任公司 A kind of refining furnace packaged type device for removing slag and its slag skimming method
CN109746429A (en) * 2019-03-08 2019-05-14 刘全刚 It is a kind of intelligence steel clinker take off slag system
CN109746429B (en) * 2019-03-08 2021-02-23 迁安市九江线材有限责任公司 Intelligent steel slag skimming system

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