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CN201102228Y - Hydraulic drawing device with overload safeguard - Google Patents

Hydraulic drawing device with overload safeguard Download PDF

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Publication number
CN201102228Y
CN201102228Y CNU2007200751082U CN200720075108U CN201102228Y CN 201102228 Y CN201102228 Y CN 201102228Y CN U2007200751082 U CNU2007200751082 U CN U2007200751082U CN 200720075108 U CN200720075108 U CN 200720075108U CN 201102228 Y CN201102228 Y CN 201102228Y
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CN
China
Prior art keywords
nut
piston
hydraulic
overload protection
hydraulic cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2007200751082U
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Chinese (zh)
Inventor
于忠海
刘加亮
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Shanghai Dianji University
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Shanghai Dianji University
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Priority to CNU2007200751082U priority Critical patent/CN201102228Y/en
Application granted granted Critical
Publication of CN201102228Y publication Critical patent/CN201102228Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides an hydraulic elongator with an overload protective device which comprises a nut sleeve, a support bushing, a pull rod with the nut sleeve, a hydraulic cylinder, a quick coupling, a piston, a nut, a spanner, a bolt to be drawn, a nut arranged on the bolt to be drawn and the overload protective device; the overload protective device is arranged on the piston and consists of a steel ball, a spring guiding axle, a sliding bush, a compression spring, a hexagonal socket nut; the steel ball is arranged on the front end of a piston round hole; the sliding bush and the compression spring are arranged on the spring guiding axle; the spring guiding axle is arranged in the piston round hole; the hexagonal socket nut is screwed into the piston round hole to compress the compression spring tightly and lock the spring guiding axle; when the pressure in the hydraulic cylinder exceeds the set value, the steel ball is propped up; the overpressured hydraulic oil overflows out from a pore between the sliding bush and the hexagonal socket nut to make the oil pressure down so as to realize the overload protection. The beneficial effect of the utility model is that the utility model provides the hydraulic elongator with the overload protective device which improves the reliability of the hydraulic elongator.

Description

带有过载保护装置的液压拉伸器 Hydraulic tensioner with overload protection

【技术领域】【Technical field】

本实用新型涉及机械设计制造技术领域的液压拉伸装置,具体的说,是一种带有过载保护装置的液压拉伸器。The utility model relates to a hydraulic stretching device in the technical field of mechanical design and manufacture, in particular to a hydraulic stretching device with an overload protection device.

【背景技术】【Background technique】

液压拉伸器主要用于大型设备、大型压力容器的安装。其工作原理是,将待锁紧的螺栓通过液压拉伸器中的活塞进行拉伸,然后旋紧螺母,从而实现螺栓预紧的目的,它取代了传统的用搬杠旋紧螺母实现预紧的方法。Hydraulic stretchers are mainly used for the installation of large equipment and large pressure vessels. Its working principle is that the bolt to be locked is stretched by the piston in the hydraulic tensioner, and then the nut is tightened to achieve the purpose of bolt pre-tightening. Methods.

现有的液压拉伸器由液压缸和其它零件组成,没有过载保护装置,拉伸器的油压是由供油泵提供的,在使用液压拉伸器时,如果操作失误或将供油泵压力设定过高,就可能使得液压拉伸器油压过大而拉断螺栓。The existing hydraulic tensioner consists of a hydraulic cylinder and other parts without an overload protection device. The oil pressure of the tensioner is provided by the oil supply pump. When using the hydraulic tensioner, if the operation error or the pressure of the oil supply pump is set If the setting is too high, the oil pressure of the hydraulic tensioner may be too high and the bolt may be broken.

【实用新型内容】【Content of utility model】

本实用新型的目的在于克服现有技术的不足,提供一种带有过载保护装置的液压拉伸器,提高液压拉伸器的可靠性。The purpose of the utility model is to overcome the deficiencies of the prior art, provide a hydraulic tensioner with an overload protection device, and improve the reliability of the hydraulic tensioner.

为实现上述目的,本实用新型带有过载保护装置的液压拉伸器,含有螺母套、支撑套、带螺母套拉杆、液压缸、快速接头、活塞、螺母、扳手、被拉紧螺栓、安装在被拉伸螺栓上的螺母,其特征在于,还包含过载保护装置;在带螺母套的拉杆的下端设置被拉伸的螺栓,在带螺母套的拉杆上端设置螺母;液压缸设置在支撑套上,活塞安装在液压缸内;螺母与活塞相接触,液压缸通过快速接头与高压泵相连;在活塞上设置一个圆孔,将过载保护装置设置在其内;过载保护装置由钢球、弹簧导向轴、滑套、压缩弹簧、内六角螺母构成,钢球设置在活塞上小孔的上端,滑套和压缩弹簧设置在弹簧导向轴上,弹簧导向轴设置在活塞圆孔内,用内六角螺母经活塞圆孔内孔螺纹旋入活塞圆孔,压紧压缩弹簧并锁住弹簧导向轴。In order to achieve the above purpose, the utility model has a hydraulic tensioner with an overload protection device, which includes a nut sleeve, a support sleeve, a pull rod with a nut sleeve, a hydraulic cylinder, a quick connector, a piston, a nut, a wrench, a tensioned bolt, and is installed on the The nut on the stretched bolt is characterized in that it also includes an overload protection device; the stretched bolt is set at the lower end of the pull rod with a nut sleeve, and the nut is set at the upper end of the pull rod with a nut sleeve; the hydraulic cylinder is set on the support sleeve , the piston is installed in the hydraulic cylinder; the nut is in contact with the piston, and the hydraulic cylinder is connected to the high-pressure pump through a quick joint; a round hole is set on the piston, and the overload protection device is set in it; the overload protection device is guided by a steel ball and a spring Shaft, sliding sleeve, compression spring and inner hexagon nut. The steel ball is set on the upper end of the small hole on the piston. The sliding sleeve and compression spring are set on the spring guide shaft. The spring guide shaft is set in the piston hole. Use the inner hexagon nut Screw the thread into the piston hole through the inner hole of the piston hole, compress the compression spring and lock the spring guide shaft.

本实用新型的工作过程为:The working process of the present utility model is:

将支撑套安装在被连接工件表面,将带螺母套的拉杆安装在被拉紧螺栓上,用扳手旋紧螺母使之与活塞紧贴;启动高压泵,使高压油进入液压缸中,液压缸内产生的压力使活塞向上移动,通过带螺母套的拉杆将被拉紧螺栓拉伸;通过旋转螺母套、拧紧安装在被拉紧螺栓上的螺母实现预紧的目的。Install the support sleeve on the surface of the connected workpiece, install the tie rod with nut sleeve on the tensioned bolt, and tighten the nut with a wrench to make it close to the piston; start the high-pressure pump to let the high-pressure oil enter the hydraulic cylinder, and the hydraulic cylinder The pressure generated inside makes the piston move upwards, and the tensioned bolt is stretched through the pull rod with nut sleeve; the purpose of pre-tightening is realized by rotating the nut sleeve and tightening the nut installed on the tensioned bolt.

当液压缸中的压力超过设定的压力值时,过载保护装置中由压缩弹簧压紧的钢球被超压力值的液压油顶开,高压油通过滑套和内六角螺母的孔隙溢出,使液压缸中的油压下降,从而对预紧螺栓实行过载保护。When the pressure in the hydraulic cylinder exceeds the set pressure value, the steel ball compressed by the compression spring in the overload protection device is pushed away by the hydraulic oil of the overpressure value, and the high pressure oil overflows through the pores of the sliding sleeve and the inner hexagon nut, making the The oil pressure in the hydraulic cylinder drops, thereby implementing overload protection for the pre-tightened bolts.

调整内六角螺母可设定过载液压的压力值。The pressure value of the overload hydraulic pressure can be set by adjusting the inner hexagon nut.

使用扳手反向(逆时针)旋转螺母,可将液压拉伸器的活塞退回到原始状态。Use a wrench to reverse (counterclockwise) turn the nut to return the piston of the hydraulic tensioner to its original state.

本实用新型的有益效果是:提供了一种带有过载保护装置的液压拉伸器,该液压拉伸器能够防止因操作失误或压力设定错误而导致拉伸器过载而拉断螺栓的现象发生,提高了液压拉伸器的可靠性。The beneficial effects of the utility model are: a hydraulic tensioner with an overload protection device is provided, which can prevent the phenomenon that the tensioner is overloaded and the bolts are broken due to misoperation or wrong pressure setting Occurs, improving the reliability of the hydraulic tensioner.

【附图说明】【Description of drawings】

附图1为本实用新型带有过载保护装置的液压拉伸器的结构示意图;Accompanying drawing 1 is the structural representation of the utility model with the hydraulic tensioner of overload protection device;

附图2为过载保护装置的结构示意图。Accompanying drawing 2 is the schematic structural diagram of the overload protection device.

附图中的标识分别为:The symbols in the attached drawings are:

1、螺母套,2、支撑套,3、带螺母套拉杆,4、液压缸,5、快速接头,6、活塞,7、螺母,8、扳手,9、过载保护装置,10、被拉紧螺栓,11、安装在被拉伸螺栓上的螺母,12、钢球,13、弹簧导向轴,14、滑套,15压缩弹簧,16、内六角螺母。1. Nut sleeve, 2. Support sleeve, 3. Pull rod with nut sleeve, 4. Hydraulic cylinder, 5. Quick connector, 6. Piston, 7. Nut, 8. Wrench, 9. Overload protection device, 10. Tensioned Bolt, 11, the nut that is installed on the stretched bolt, 12, steel ball, 13, spring guide shaft, 14, sliding sleeve, 15 compression spring, 16, inner hexagon nut.

【具体实施方式】【Detailed ways】

以下结合附图给出本实用新型的具体实施方式。Provide the specific embodiment of the utility model below in conjunction with accompanying drawing.

参见附图1。本实用新型带有过载保护装置的液压拉伸器,含有螺母套1、支撑套2、带螺母套拉杆3、液压缸4、快速接头5、活塞6、螺母7、扳手8、被拉紧螺栓10、安装在被拉伸螺栓上的螺母11,还包含过载保护装置9;在带螺母套的拉杆3的下端设置被拉伸的螺栓10,在带螺母套的拉杆3的上端设置螺母7;液压缸4设置在支撑套2上,活塞6安装在液压缸4内;螺母7与活塞6相接触,液压缸4通过快速接头5与高压泵相连(图中未示)。See attached drawing 1. The utility model has a hydraulic tensioner with an overload protection device, which includes a nut sleeve 1, a support sleeve 2, a pull rod with a nut sleeve 3, a hydraulic cylinder 4, a quick joint 5, a piston 6, a nut 7, a wrench 8, and a tensioned bolt 10. The nut 11 installed on the stretched bolt also includes an overload protection device 9; the stretched bolt 10 is set at the lower end of the pull rod 3 with a nut sleeve, and the nut 7 is set at the upper end of the pull rod 3 with a nut sleeve; The hydraulic cylinder 4 is arranged on the support sleeve 2, and the piston 6 is installed in the hydraulic cylinder 4; the nut 7 is in contact with the piston 6, and the hydraulic cylinder 4 is connected with the high-pressure pump through the quick joint 5 (not shown in the figure).

参见附图2。过载保护装置9设置在活塞6上,由钢球12、弹簧导向轴13、滑套14、压缩弹簧15、内六角螺母16构成,在活塞6上设置一个圆孔,钢球12安放在活塞上小孔的上端,将滑套14和压缩弹簧15安装在弹簧导向轴13上,弹簧导向轴13设置在活塞孔内,用内六角螺母16经活塞孔内孔螺纹旋入活塞圆体,压紧压缩弹簧15并锁住弹簧导向轴13。See attached drawing 2. The overload protection device 9 is set on the piston 6, and is composed of a steel ball 12, a spring guide shaft 13, a sliding sleeve 14, a compression spring 15, and an inner hex nut 16. A round hole is set on the piston 6, and the steel ball 12 is placed on the piston. At the upper end of the small hole, install the sliding sleeve 14 and the compression spring 15 on the spring guide shaft 13, the spring guide shaft 13 is arranged in the piston hole, screw the inner hexagon nut 16 into the piston body through the inner hole of the piston hole, and press it tightly. Compresses the spring 15 and locks the spring guide shaft 13.

本实用新型的工作过程为:将支撑套2安装在被连接工件表面,将带螺母套的拉杆3安装在被拉紧螺栓10上,用扳手8旋紧螺母7使之与活塞6紧贴;启动高压泵,使高压油进入液压缸4中,液压缸4内产生的压力使活塞6向上移动,通过带螺母套的拉杆3将被拉紧螺栓10拉伸,使被拉紧螺栓10上的螺母11与被连接工件之间出现一个缝隙(等于液压缸4的行程);这时,通过旋转螺母套1、拧紧安装在被拉紧螺栓上的螺母11实现预紧的目的。The working process of the utility model is as follows: install the support sleeve 2 on the surface of the workpiece to be connected, install the pull rod 3 with a nut sleeve on the tightened bolt 10, tighten the nut 7 with a wrench 8 to make it close to the piston 6; Start the high-pressure pump, so that the high-pressure oil enters the hydraulic cylinder 4, the pressure generated in the hydraulic cylinder 4 moves the piston 6 upward, and the tensioned bolt 10 is stretched through the pull rod 3 with a nut sleeve, so that the tensioned bolt 10 A gap (equal to the stroke of the hydraulic cylinder 4) appears between the nut 11 and the connected workpiece; at this time, the purpose of pre-tightening is realized by rotating the nut sleeve 1 and tightening the nut 11 installed on the tensioned bolt.

当液压缸4中的压力超过设定的压力值时,过载保护装置9中由压缩弹簧15压紧的钢球12被超压力值的液压油顶开,高压油通过滑套14和内六角螺母16的孔溢出,使液压缸4中的油压下降,从而对预紧螺栓实行过载保护。When the pressure in the hydraulic cylinder 4 exceeds the set pressure value, the steel ball 12 compressed by the compression spring 15 in the overload protection device 9 is pushed away by the hydraulic oil of the overpressure value, and the high pressure oil passes through the sliding sleeve 14 and the inner hexagon nut The hole of 16 overflows, and the oil pressure in the hydraulic cylinder 4 is dropped, thereby carries out overload protection to pretightening bolt.

被拉紧螺栓10拉伸后,使用扳手8逆时针旋转螺母7,可将液压拉伸器的活塞6退回到初始位置。After being stretched by the tension bolt 10, use the wrench 8 to rotate the nut 7 counterclockwise, and the piston 6 of the hydraulic tensioner can be returned to the initial position.

调整过载保护装置9中的内六角螺母16可设定过载保护装置9液压的压力值。Adjusting the hexagon socket nut 16 in the overload protection device 9 can set the hydraulic pressure value of the overload protection device 9 .

Claims (4)

1, a kind of hydraulic elongator that has overload protection arrangement, contain nut sleeve (1), support set (2), band nut sleeve pull bar (3), hydraulic cylinder (4), snap joint (5), piston (6), nut (7), spanner (8), be tightened up bolt (10), be installed in the nut (11) on the bolt that is stretched, it is characterized in that, also comprise overload protection arrangement (9); Lower end at the pull bar (3) of being with nut sleeve is provided with the bolt (10) that is stretched, and in pull bar (3) upper end of band nut sleeve nut (7) is set; Hydraulic cylinder (4) is arranged on the support set (2), and piston (6) is installed in the hydraulic cylinder (4); Nut (7) contacts with piston (6), and hydraulic cylinder (4) links to each other with high-pressure pump by snap joint (5); Overload protection arrangement (9) is arranged on the piston (6).
2, the hydraulic elongator that has overload protection arrangement according to claim 1, it is characterized in that, described overload protection arrangement (9) is made of steel ball (12), the spring axis of guide (13), sliding sleeve (14), compression spring (15), hexagonal socket nut (16), is arranged in the circular hole on the piston (6); Steel ball (12) is placed in the upper end of aperture on the piston, sliding sleeve (14) and compression spring (15) are arranged on the spring axis of guide (13), the spring axis of guide (13) is arranged in the piston circular hole, screw in the piston circular hole with hexagonal socket nut (16) through piston circular hole inner hole thread, compress compression spring (15) and pin the spring axis of guide (13).
3, the hydraulic elongator that has overload protection arrangement according to claim 1 is characterized in that, with spanner (8) reverse rotation nut (7), the piston (6) of hydraulic elongator can be returned to reset condition.
4, the hydraulic elongator that has overload protection arrangement according to claim 1 is characterized in that, adjusts the force value that hexagonal socket nut (16) can be set overload protection arrangement (9) hydraulic pressure.
CNU2007200751082U 2007-09-28 2007-09-28 Hydraulic drawing device with overload safeguard Expired - Fee Related CN201102228Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200751082U CN201102228Y (en) 2007-09-28 2007-09-28 Hydraulic drawing device with overload safeguard

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007200751082U CN201102228Y (en) 2007-09-28 2007-09-28 Hydraulic drawing device with overload safeguard

Publications (1)

Publication Number Publication Date
CN201102228Y true CN201102228Y (en) 2008-08-20

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102410959A (en) * 2011-08-16 2012-04-11 沪东重机有限公司 Device for testing material property of hemiconical block of air valve
CN104053525A (en) * 2012-02-09 2014-09-17 瓦锡兰芬兰有限公司 Pretensioning tool and method for tightening nuts
CN105215658A (en) * 2015-09-10 2016-01-06 北京动力机械研究所 Turbogenerator disc assembly assembling and disassembling device
CN105328445A (en) * 2015-11-10 2016-02-17 北京科路工业装备股份有限公司 Bolt stretching device
CN113557107A (en) * 2019-03-11 2021-10-26 阿特拉斯·科普柯工业技术公司 Bolt Tensioning Tool

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102410959A (en) * 2011-08-16 2012-04-11 沪东重机有限公司 Device for testing material property of hemiconical block of air valve
CN104053525A (en) * 2012-02-09 2014-09-17 瓦锡兰芬兰有限公司 Pretensioning tool and method for tightening nuts
CN104053525B (en) * 2012-02-09 2016-08-17 瓦锡兰芬兰有限公司 Pretensioning tool and method for tightening nuts
CN105215658A (en) * 2015-09-10 2016-01-06 北京动力机械研究所 Turbogenerator disc assembly assembling and disassembling device
CN105328445A (en) * 2015-11-10 2016-02-17 北京科路工业装备股份有限公司 Bolt stretching device
CN105328445B (en) * 2015-11-10 2018-05-11 北京科路工业装备股份有限公司 A kind of bolt tensioning jack
CN113557107A (en) * 2019-03-11 2021-10-26 阿特拉斯·科普柯工业技术公司 Bolt Tensioning Tool

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Shanghai Yuansheng Machinery Electrical Manufacturing Co., Ltd.

Assignor: Shanghai Dianji University

Contract fulfillment period: 2009.5.8 to 2014.5.7

Contract record no.: 2009310000104

Denomination of utility model: Hydraulic drawing device with overload safeguard

Granted publication date: 20080820

License type: Exclusive license

Record date: 20090701

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.5.8 TO 2014.5.7; CHANGE OF CONTRACT

Name of requester: SHANGHAI YUANSHENG MACHINERY ELECTRIC MANUFACTURIN

Effective date: 20090701

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080820

Termination date: 20150928

EXPY Termination of patent right or utility model