CN201102228Y - Hydraulic drawing device with overload safeguard - Google Patents
Hydraulic drawing device with overload safeguard Download PDFInfo
- Publication number
- CN201102228Y CN201102228Y CNU2007200751082U CN200720075108U CN201102228Y CN 201102228 Y CN201102228 Y CN 201102228Y CN U2007200751082 U CNU2007200751082 U CN U2007200751082U CN 200720075108 U CN200720075108 U CN 200720075108U CN 201102228 Y CN201102228 Y CN 201102228Y
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- 230000006835 compression Effects 0.000 claims abstract description 14
- 238000007906 compression Methods 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 12
- 239000010959 steel Substances 0.000 claims abstract description 12
- 239000003921 oil Substances 0.000 abstract description 11
- 239000010720 hydraulic oil Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000011148 porous material Substances 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 abstract 4
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及机械设计制造技术领域的液压拉伸装置,具体的说,是一种带有过载保护装置的液压拉伸器。The utility model relates to a hydraulic stretching device in the technical field of mechanical design and manufacture, in particular to a hydraulic stretching device with an overload protection device.
【背景技术】【Background technique】
液压拉伸器主要用于大型设备、大型压力容器的安装。其工作原理是,将待锁紧的螺栓通过液压拉伸器中的活塞进行拉伸,然后旋紧螺母,从而实现螺栓预紧的目的,它取代了传统的用搬杠旋紧螺母实现预紧的方法。Hydraulic stretchers are mainly used for the installation of large equipment and large pressure vessels. Its working principle is that the bolt to be locked is stretched by the piston in the hydraulic tensioner, and then the nut is tightened to achieve the purpose of bolt pre-tightening. Methods.
现有的液压拉伸器由液压缸和其它零件组成,没有过载保护装置,拉伸器的油压是由供油泵提供的,在使用液压拉伸器时,如果操作失误或将供油泵压力设定过高,就可能使得液压拉伸器油压过大而拉断螺栓。The existing hydraulic tensioner consists of a hydraulic cylinder and other parts without an overload protection device. The oil pressure of the tensioner is provided by the oil supply pump. When using the hydraulic tensioner, if the operation error or the pressure of the oil supply pump is set If the setting is too high, the oil pressure of the hydraulic tensioner may be too high and the bolt may be broken.
【实用新型内容】【Content of utility model】
本实用新型的目的在于克服现有技术的不足,提供一种带有过载保护装置的液压拉伸器,提高液压拉伸器的可靠性。The purpose of the utility model is to overcome the deficiencies of the prior art, provide a hydraulic tensioner with an overload protection device, and improve the reliability of the hydraulic tensioner.
为实现上述目的,本实用新型带有过载保护装置的液压拉伸器,含有螺母套、支撑套、带螺母套拉杆、液压缸、快速接头、活塞、螺母、扳手、被拉紧螺栓、安装在被拉伸螺栓上的螺母,其特征在于,还包含过载保护装置;在带螺母套的拉杆的下端设置被拉伸的螺栓,在带螺母套的拉杆上端设置螺母;液压缸设置在支撑套上,活塞安装在液压缸内;螺母与活塞相接触,液压缸通过快速接头与高压泵相连;在活塞上设置一个圆孔,将过载保护装置设置在其内;过载保护装置由钢球、弹簧导向轴、滑套、压缩弹簧、内六角螺母构成,钢球设置在活塞上小孔的上端,滑套和压缩弹簧设置在弹簧导向轴上,弹簧导向轴设置在活塞圆孔内,用内六角螺母经活塞圆孔内孔螺纹旋入活塞圆孔,压紧压缩弹簧并锁住弹簧导向轴。In order to achieve the above purpose, the utility model has a hydraulic tensioner with an overload protection device, which includes a nut sleeve, a support sleeve, a pull rod with a nut sleeve, a hydraulic cylinder, a quick connector, a piston, a nut, a wrench, a tensioned bolt, and is installed on the The nut on the stretched bolt is characterized in that it also includes an overload protection device; the stretched bolt is set at the lower end of the pull rod with a nut sleeve, and the nut is set at the upper end of the pull rod with a nut sleeve; the hydraulic cylinder is set on the support sleeve , the piston is installed in the hydraulic cylinder; the nut is in contact with the piston, and the hydraulic cylinder is connected to the high-pressure pump through a quick joint; a round hole is set on the piston, and the overload protection device is set in it; the overload protection device is guided by a steel ball and a spring Shaft, sliding sleeve, compression spring and inner hexagon nut. The steel ball is set on the upper end of the small hole on the piston. The sliding sleeve and compression spring are set on the spring guide shaft. The spring guide shaft is set in the piston hole. Use the inner hexagon nut Screw the thread into the piston hole through the inner hole of the piston hole, compress the compression spring and lock the spring guide shaft.
本实用新型的工作过程为:The working process of the present utility model is:
将支撑套安装在被连接工件表面,将带螺母套的拉杆安装在被拉紧螺栓上,用扳手旋紧螺母使之与活塞紧贴;启动高压泵,使高压油进入液压缸中,液压缸内产生的压力使活塞向上移动,通过带螺母套的拉杆将被拉紧螺栓拉伸;通过旋转螺母套、拧紧安装在被拉紧螺栓上的螺母实现预紧的目的。Install the support sleeve on the surface of the connected workpiece, install the tie rod with nut sleeve on the tensioned bolt, and tighten the nut with a wrench to make it close to the piston; start the high-pressure pump to let the high-pressure oil enter the hydraulic cylinder, and the hydraulic cylinder The pressure generated inside makes the piston move upwards, and the tensioned bolt is stretched through the pull rod with nut sleeve; the purpose of pre-tightening is realized by rotating the nut sleeve and tightening the nut installed on the tensioned bolt.
当液压缸中的压力超过设定的压力值时,过载保护装置中由压缩弹簧压紧的钢球被超压力值的液压油顶开,高压油通过滑套和内六角螺母的孔隙溢出,使液压缸中的油压下降,从而对预紧螺栓实行过载保护。When the pressure in the hydraulic cylinder exceeds the set pressure value, the steel ball compressed by the compression spring in the overload protection device is pushed away by the hydraulic oil of the overpressure value, and the high pressure oil overflows through the pores of the sliding sleeve and the inner hexagon nut, making the The oil pressure in the hydraulic cylinder drops, thereby implementing overload protection for the pre-tightened bolts.
调整内六角螺母可设定过载液压的压力值。The pressure value of the overload hydraulic pressure can be set by adjusting the inner hexagon nut.
使用扳手反向(逆时针)旋转螺母,可将液压拉伸器的活塞退回到原始状态。Use a wrench to reverse (counterclockwise) turn the nut to return the piston of the hydraulic tensioner to its original state.
本实用新型的有益效果是:提供了一种带有过载保护装置的液压拉伸器,该液压拉伸器能够防止因操作失误或压力设定错误而导致拉伸器过载而拉断螺栓的现象发生,提高了液压拉伸器的可靠性。The beneficial effects of the utility model are: a hydraulic tensioner with an overload protection device is provided, which can prevent the phenomenon that the tensioner is overloaded and the bolts are broken due to misoperation or wrong pressure setting Occurs, improving the reliability of the hydraulic tensioner.
【附图说明】【Description of drawings】
附图1为本实用新型带有过载保护装置的液压拉伸器的结构示意图;Accompanying drawing 1 is the structural representation of the utility model with the hydraulic tensioner of overload protection device;
附图2为过载保护装置的结构示意图。Accompanying
附图中的标识分别为:The symbols in the attached drawings are:
1、螺母套,2、支撑套,3、带螺母套拉杆,4、液压缸,5、快速接头,6、活塞,7、螺母,8、扳手,9、过载保护装置,10、被拉紧螺栓,11、安装在被拉伸螺栓上的螺母,12、钢球,13、弹簧导向轴,14、滑套,15压缩弹簧,16、内六角螺母。1. Nut sleeve, 2. Support sleeve, 3. Pull rod with nut sleeve, 4. Hydraulic cylinder, 5. Quick connector, 6. Piston, 7. Nut, 8. Wrench, 9. Overload protection device, 10. Tensioned Bolt, 11, the nut that is installed on the stretched bolt, 12, steel ball, 13, spring guide shaft, 14, sliding sleeve, 15 compression spring, 16, inner hexagon nut.
【具体实施方式】【Detailed ways】
以下结合附图给出本实用新型的具体实施方式。Provide the specific embodiment of the utility model below in conjunction with accompanying drawing.
参见附图1。本实用新型带有过载保护装置的液压拉伸器,含有螺母套1、支撑套2、带螺母套拉杆3、液压缸4、快速接头5、活塞6、螺母7、扳手8、被拉紧螺栓10、安装在被拉伸螺栓上的螺母11,还包含过载保护装置9;在带螺母套的拉杆3的下端设置被拉伸的螺栓10,在带螺母套的拉杆3的上端设置螺母7;液压缸4设置在支撑套2上,活塞6安装在液压缸4内;螺母7与活塞6相接触,液压缸4通过快速接头5与高压泵相连(图中未示)。See attached drawing 1. The utility model has a hydraulic tensioner with an overload protection device, which includes a nut sleeve 1, a
参见附图2。过载保护装置9设置在活塞6上,由钢球12、弹簧导向轴13、滑套14、压缩弹簧15、内六角螺母16构成,在活塞6上设置一个圆孔,钢球12安放在活塞上小孔的上端,将滑套14和压缩弹簧15安装在弹簧导向轴13上,弹簧导向轴13设置在活塞孔内,用内六角螺母16经活塞孔内孔螺纹旋入活塞圆体,压紧压缩弹簧15并锁住弹簧导向轴13。See attached
本实用新型的工作过程为:将支撑套2安装在被连接工件表面,将带螺母套的拉杆3安装在被拉紧螺栓10上,用扳手8旋紧螺母7使之与活塞6紧贴;启动高压泵,使高压油进入液压缸4中,液压缸4内产生的压力使活塞6向上移动,通过带螺母套的拉杆3将被拉紧螺栓10拉伸,使被拉紧螺栓10上的螺母11与被连接工件之间出现一个缝隙(等于液压缸4的行程);这时,通过旋转螺母套1、拧紧安装在被拉紧螺栓上的螺母11实现预紧的目的。The working process of the utility model is as follows: install the
当液压缸4中的压力超过设定的压力值时,过载保护装置9中由压缩弹簧15压紧的钢球12被超压力值的液压油顶开,高压油通过滑套14和内六角螺母16的孔溢出,使液压缸4中的油压下降,从而对预紧螺栓实行过载保护。When the pressure in the hydraulic cylinder 4 exceeds the set pressure value, the
被拉紧螺栓10拉伸后,使用扳手8逆时针旋转螺母7,可将液压拉伸器的活塞6退回到初始位置。After being stretched by the
调整过载保护装置9中的内六角螺母16可设定过载保护装置9液压的压力值。Adjusting the
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200751082U CN201102228Y (en) | 2007-09-28 | 2007-09-28 | Hydraulic drawing device with overload safeguard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200751082U CN201102228Y (en) | 2007-09-28 | 2007-09-28 | Hydraulic drawing device with overload safeguard |
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| Publication Number | Publication Date |
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| CN201102228Y true CN201102228Y (en) | 2008-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2007200751082U Expired - Fee Related CN201102228Y (en) | 2007-09-28 | 2007-09-28 | Hydraulic drawing device with overload safeguard |
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| CN (1) | CN201102228Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102410959A (en) * | 2011-08-16 | 2012-04-11 | 沪东重机有限公司 | Device for testing material property of hemiconical block of air valve |
| CN104053525A (en) * | 2012-02-09 | 2014-09-17 | 瓦锡兰芬兰有限公司 | Pretensioning tool and method for tightening nuts |
| CN105215658A (en) * | 2015-09-10 | 2016-01-06 | 北京动力机械研究所 | Turbogenerator disc assembly assembling and disassembling device |
| CN105328445A (en) * | 2015-11-10 | 2016-02-17 | 北京科路工业装备股份有限公司 | Bolt stretching device |
| CN113557107A (en) * | 2019-03-11 | 2021-10-26 | 阿特拉斯·科普柯工业技术公司 | Bolt Tensioning Tool |
-
2007
- 2007-09-28 CN CNU2007200751082U patent/CN201102228Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102410959A (en) * | 2011-08-16 | 2012-04-11 | 沪东重机有限公司 | Device for testing material property of hemiconical block of air valve |
| CN104053525A (en) * | 2012-02-09 | 2014-09-17 | 瓦锡兰芬兰有限公司 | Pretensioning tool and method for tightening nuts |
| CN104053525B (en) * | 2012-02-09 | 2016-08-17 | 瓦锡兰芬兰有限公司 | Pretensioning tool and method for tightening nuts |
| CN105215658A (en) * | 2015-09-10 | 2016-01-06 | 北京动力机械研究所 | Turbogenerator disc assembly assembling and disassembling device |
| CN105328445A (en) * | 2015-11-10 | 2016-02-17 | 北京科路工业装备股份有限公司 | Bolt stretching device |
| CN105328445B (en) * | 2015-11-10 | 2018-05-11 | 北京科路工业装备股份有限公司 | A kind of bolt tensioning jack |
| CN113557107A (en) * | 2019-03-11 | 2021-10-26 | 阿特拉斯·科普柯工业技术公司 | Bolt Tensioning Tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Shanghai Yuansheng Machinery Electrical Manufacturing Co., Ltd. Assignor: Shanghai Dianji University Contract fulfillment period: 2009.5.8 to 2014.5.7 Contract record no.: 2009310000104 Denomination of utility model: Hydraulic drawing device with overload safeguard Granted publication date: 20080820 License type: Exclusive license Record date: 20090701 |
|
| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.5.8 TO 2014.5.7; CHANGE OF CONTRACT Name of requester: SHANGHAI YUANSHENG MACHINERY ELECTRIC MANUFACTURIN Effective date: 20090701 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080820 Termination date: 20150928 |
|
| EXPY | Termination of patent right or utility model |