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CN201106831Y - LED lamp radiator - Google Patents

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Publication number
CN201106831Y
CN201106831Y CNU2007200765780U CN200720076578U CN201106831Y CN 201106831 Y CN201106831 Y CN 201106831Y CN U2007200765780 U CNU2007200765780 U CN U2007200765780U CN 200720076578 U CN200720076578 U CN 200720076578U CN 201106831 Y CN201106831 Y CN 201106831Y
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led
radiator
heat sink
heat dissipation
led lamps
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陈必寿
周士康
成鑫
李晟
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Shanghai Sansi Technology Co Ltd
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Shanghai Sansi Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

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Abstract

本实用新型涉及一种LED灯具散热器,特别是涉及一种柱形结构有通孔的LED灯具散热器。本实用新型可用于大功率LED的散热,散热器为柱形结构,柱形顶部是LED的安装平台,安装平台上的LED安装区域四周沿散热器轴线方向开有若干通孔,在安装平台上还开有LED引线布线孔。本实用新型的LED灯具散热器散热速度快,利用了空气对流、热传导和热辐射相结合的技术,解决了大功率LED的散热问题;结构简单合理,利用了自然对流散热效率高;制造方便,成本低,散热效果好。

Figure 200720076578

The utility model relates to a radiator for LED lamps, in particular to a radiator for LED lamps with a columnar structure and through holes. The utility model can be used for heat dissipation of high-power LEDs. The radiator has a cylindrical structure, and the top of the column is an installation platform for LEDs. There are several through holes around the LED installation area on the installation platform along the axial direction of the radiator. There are also wiring holes for LED leads. The heat dissipation speed of the LED lamp radiator of the utility model is fast, and the technology of combining air convection, heat conduction and heat radiation is used to solve the heat dissipation problem of high-power LEDs; the structure is simple and reasonable, and the natural convection heat dissipation efficiency is high; the manufacture is convenient, Low cost, good cooling effect.

Figure 200720076578

Description

LED灯具散热器 LED lamp radiator

技术领域technical field

本实用新型涉及一种LED灯具散热器,特别是涉及一种柱形结构并布有通孔的LED灯具散热器。The utility model relates to a radiator for LED lamps, in particular to a radiator for LED lamps with a columnar structure and through holes.

背景技术Background technique

LED即发光二极管,是一种半导体固体发光器件。它是利用固体半导体芯片作为发光材料,在半导体中通过载流子发生复合放出过剩的能量而引起光子发射,直接发出红、蓝、绿等各色光。LED照明产品就是利用LED作为光源制造出来的照明器具。在当前全球能源短缺的忧虑再度升高的背景下,节约能源是我们面临的重要的问题,在照明领域,LED发光产品的应用正吸引着世人的目光,LED作为一种新型的绿色光源产品,必然是照明技术的发展趋势,二十一世纪将是以LED为代表的新型照明光源时代。LED被称为第四代照明光源或绿色光源,具有节能、环保、寿命长、体积小等特点,可以广泛应用于各种指示、显示、装饰、背光源、普通照明和城市夜景等领域。近年来,世界上一些经济发达国家围绕LED的研制展开了激烈的技术竞赛。LED is a light-emitting diode, which is a semiconductor solid-state light-emitting device. It uses a solid semiconductor chip as a light-emitting material. In the semiconductor, the excess energy is released through the recombination of carriers to cause photon emission, and directly emit red, blue, green and other colored lights. LED lighting products are lighting appliances manufactured using LEDs as light sources. In the context of the current global energy shortage worries rising again, saving energy is an important issue we face. In the field of lighting, the application of LED light-emitting products is attracting the attention of the world. As a new type of green light source product, LED, It must be the development trend of lighting technology, and the 21st century will be an era of new lighting sources represented by LEDs. LED is called the fourth-generation lighting source or green light source. It has the characteristics of energy saving, environmental protection, long life, and small size. It can be widely used in various indications, displays, decorations, backlights, general lighting and urban night scenes. In recent years, some economically developed countries in the world have launched a fierce technical competition around the development of LEDs.

LED产品拥有广阔的市场前景勿庸置疑,尤其是在照明领域,如果LED光源广泛应用于照明领域将是人类照明史上的一场革命,但受技术等因素的制约目前还不能广泛推广。首先,不管是什么LED产品都面临着防水、防潮的密封问题,如果处理不好就会直接影响LED产品的使用寿命,而这些防护措施会导致LED灯周围环境温度上升;其次,当外界环境温度升高后,LED光源内阻会减小,若使用稳压电源供电会造成LED工作电流升高,当超过其额定工作电流后,会影响LED产品的使用寿命,严重的将使LED光源“烧坏”。所以,LED灯尤其是大功率LED灯的散热问题是制约其广泛应用的主要瓶颈。There is no doubt that LED products have a broad market prospect, especially in the field of lighting. If LED light sources are widely used in the field of lighting, it will be a revolution in the history of human lighting. However, due to technical and other factors, it cannot be widely promoted at present. First of all, no matter what kind of LED products are facing waterproof and moisture-proof sealing problems, if not handled properly, it will directly affect the service life of LED products, and these protective measures will cause the ambient temperature around the LED lamp to rise; secondly, when the external ambient temperature After the rise, the internal resistance of the LED light source will decrease. If a regulated power supply is used for power supply, the working current of the LED will increase. When the rated working current exceeds its rated working current, it will affect the service life of the LED product. bad". Therefore, the heat dissipation problem of LED lamps, especially high-power LED lamps, is the main bottleneck restricting their wide application.

LED散热的重要性还在于,LED结温的高低直接影响LED的寿命,一般估计,若LED的结温降低10°,寿命可增加50%,可见散热作用的巨大。The importance of LED heat dissipation is also that the junction temperature of the LED directly affects the life of the LED. It is generally estimated that if the junction temperature of the LED is reduced by 10°, the life of the LED can be increased by 50%, which shows that the cooling effect is huge.

为此,各个LED照明产品的制造企业都在寻求具有更好散热效果的结构形式。通常所采取的都是利用热传导和热辐射原理设计LED散热的装置,如中国实用新型专利ZL200520064989.9一体化LED灯具散热装置和中国发明专利申请200510037514.5一体化LED灯具散热装置,把上下壳体表面设计为散热器形状,LED灯产生的热量传导到壳体,再由壳体与空气进行热交换;又如中国实用新型专利ZL200520065298.0高功率LED灯散热装置,描述了LED灯座连接散热架,再通过螺栓连接散热片的结构,也是运用了热传导的原理。仅从热传导着手改变散热结构,能在一定程度上解决小功率的LED灯的散热问题,针对大功率LED灯所产生的热量就不可能在短时间内传递到空气中。因此,需要从根本上解决散热问题。For this reason, various manufacturers of LED lighting products are seeking structural forms with better heat dissipation effects. Usually adopted is to use heat conduction and thermal radiation principles to design LED cooling devices, such as Chinese utility model patent ZL200520064989. Designed in the shape of a radiator, the heat generated by the LED lamp is conducted to the shell, and then the shell exchanges heat with the air; another example is the Chinese utility model patent ZL200520065298.0 high-power LED lamp cooling device, which describes the LED lamp holder connected to the heat sink , and then the structure of the heat sink connected by bolts also uses the principle of heat conduction. Changing the heat dissipation structure only from heat conduction can solve the heat dissipation problem of low-power LED lights to a certain extent, and the heat generated by high-power LED lights cannot be transferred to the air in a short time. Therefore, it is necessary to fundamentally solve the heat dissipation problem.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种LED灯具散热器,特别是提供一种柱形结构有通孔的LED灯具散热器。本实用新型是利用了空气对流、热传导和热辐射相结合的技术,弥补了现有技术无法解决大功率LED的散热问题的不足和缺陷,满足生产和生活的需要。The technical problem to be solved by the utility model is to provide a radiator for LED lamps, in particular to provide a radiator for LED lamps with a columnar structure and through holes. The utility model utilizes the combined technology of air convection, heat conduction and heat radiation, makes up for the inadequacies and defects of the prior art that cannot solve the problem of heat dissipation of high-power LEDs, and meets the needs of production and life.

为了解决上述技术问题,本实用新型所采用的技术方案是:一种LED灯具散热器,用于发光二极管的散热,散热器为柱形结构,柱形顶部是LED的安装平台,安装平台上的LED安装区域四周沿散热器轴线方向开有若干通孔,在安装平台上还开有LED引线布线孔。In order to solve the above technical problems, the technical solution adopted by the utility model is: a radiator for LED lamps, which is used for heat dissipation of light-emitting diodes. A number of through holes are formed around the LED installation area along the axial direction of the radiator, and LED lead wiring holes are also arranged on the installation platform.

作为优选的技术方案:As a preferred technical solution:

所述柱形结构为筒体状。The columnar structure is in the shape of a cylinder.

所述柱形结构在LED的安装平台的反面中间有一便于固定散热器的连接杆。The columnar structure has a connecting rod in the middle of the reverse side of the LED installation platform to facilitate fixing the radiator.

所述连接杆采用实心或空心结构,连接杆端部可以有螺纹,便于安装到灯座。The connecting rod adopts a solid or hollow structure, and the end of the connecting rod may be threaded for easy installation to the lamp holder.

所述柱形结构有若干散热鳍片,或散热窗,或散热鳍片和散热窗的结合。The columnar structure has several heat dissipation fins, or heat dissipation windows, or a combination of heat dissipation fins and heat dissipation windows.

所述柱形结构包括柱形结构包括圆柱形、圆台形、棱柱形、棱台形、腰鼓形和其它柱状几何形体。The columnar structure includes columnar structures including cylinder, truncated cone, prism, truncated prism, waist drum and other columnar geometric shapes.

所述散热器的安装平台上有若干LED安装区域,可安装一个或若干个LED并实现线路连接。There are several LED installation areas on the installation platform of the heat sink, and one or several LEDs can be installed and connected with lines.

所述散热器由铝、铝合金、铜或铜合金制造。The radiator is made of aluminum, aluminum alloy, copper or copper alloy.

所述通孔紧靠LED安装区域排列。The through holes are arranged next to the LED mounting area.

众所周知,空气对流是由于空气受热不均,受热的空气膨胀上升,而受冷的空气下沉,对流是空气热传递的最佳方式。本实用新型正是利用这一原理,特别是当LED灯具采用防护装置时,光源周围就会形成一个密闭空间,所产生的热量将会使LED灯具的环境温度急剧上升,由于本实用新型在LED周围设置了通孔和散热窗,使该密闭空间的热空气与灯背后的冷空气产生了对流,大部分的热量会因此迅速随空气散失,通孔越靠近LED,对流效果越明显;再则,本实用新型采用了导热效果很好的材料,并和LED紧密连接,余下的热量会通过热传导和热辐射的方式很快消散。如此,使得LED的工作环境温度始终保持在合理范围。在现实生活中,许多装置都用风扇实行强制对流,可以收到良好散热效果。但灯具中用风扇会大大增加成本和复杂性。本实用新型是利用自然对流而非强制对流。As we all know, air convection is due to the uneven heating of the air. The heated air expands and rises, while the cooled air sinks. Convection is the best way for air heat transfer. The utility model utilizes this principle, especially when the LED lamp adopts a protective device, a closed space will be formed around the light source, and the heat generated will cause the ambient temperature of the LED lamp to rise sharply. Through holes and heat dissipation windows are set around, so that the hot air in the confined space convects the cold air behind the lamp, and most of the heat will be quickly lost with the air. The closer the through hole is to the LED, the more obvious the convection effect is; , The utility model adopts a material with good heat conduction effect, and is closely connected with the LED, and the remaining heat will be quickly dissipated through heat conduction and heat radiation. In this way, the working environment temperature of the LED is always kept within a reasonable range. In real life, many devices use fans to implement forced convection, which can receive good heat dissipation. However, the use of fans in luminaires adds significant cost and complexity. The utility model utilizes natural convection rather than forced convection.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型的LED灯具散热器散热速度快,利用了空气对流、热传导和热辐射相结合的技术,解决了大功率LED的散热问题;结构简单合理,利用了自然对流散热效率高;制造方便,成本低,散热效果好。The heat dissipation speed of the LED lamp radiator of the utility model is fast, and the technology of combining air convection, heat conduction and heat radiation is used to solve the heat dissipation problem of high-power LEDs; the structure is simple and reasonable, and the natural convection heat dissipation efficiency is high; the manufacture is convenient, Low cost, good cooling effect.

附图说明Description of drawings

图1为本实用新型结构示意图Fig. 1 is the structural representation of the utility model

图2为本实用新型另一形式的结构示意图Fig. 2 is the structural representation of another form of the utility model

其中1为散热器  2为安装平台  3为反光面  4为安装区域  5为通孔6为LED引线布线孔  7为散热鳍片  8为散热窗  9为连接杆1 is the heat sink 2 is the installation platform 3 is the reflective surface 4 is the installation area 5 is the through hole 6 is the LED lead wiring hole 7 is the heat dissipation fin 8 is the heat dissipation window 9 is the connecting rod

具体实施方式Detailed ways

下面结合附图对本实用新型的实施方式作进一步的说明:Below in conjunction with accompanying drawing, the embodiment of the present utility model is described further:

实施例1Example 1

如图1所示,一种铝制LED灯具散热器1,用于LED的散热,散热器1为圆柱形的结构,柱形结构有十六个散热鳍片7,柱形顶部是LED的安装平台2和反光面3,安装平台2的反面中间有一便于固定散热器1的空心连接杆9,连接杆9端部有螺纹,用于联结灯座上的螺母并固定散热器1,一个5W的LED安装在安装平台2上的LED安装区域4中,紧靠LED安装区域4四周沿散热器1轴线方向开有八个圆形通孔5,在安装平台2上还开有两个LED引线布线孔6,与空心连接杆相通,LED引线通过LED引线布线孔6和空心连接杆9引出到灯座并与电源接通。As shown in Figure 1, an aluminum LED lamp radiator 1 is used for heat dissipation of LEDs. The radiator 1 is a cylindrical structure with sixteen cooling fins 7, and the top of the column is the installation of the LED. Platform 2 and reflective surface 3, there is a hollow connecting rod 9 in the middle of the reverse side of the installation platform 2, which is convenient for fixing the radiator 1, and the end of the connecting rod 9 is threaded, which is used to connect the nut on the lamp holder and fix the radiator 1, a 5W The LED is installed in the LED installation area 4 on the installation platform 2, and there are eight circular through-holes 5 along the axial direction of the radiator 1 around the LED installation area 4, and two LED lead wirings are also opened on the installation platform 2. The hole 6 communicates with the hollow connecting rod, and the LED lead wire is led out to the lamp holder through the LED lead wiring hole 6 and the hollow connecting rod 9 and connected to the power supply.

实施例2Example 2

如图2所示,一种铜制LED灯具散热器1,用于大功率LED的散热,散热器1为类似圆台形母线为曲线的具有一定壁厚的筒柱形结构,筒柱壁上开有八个散热窗8,顶部是LED的安装平台2,散热器1通过与灯座上的搭扣联结把散热器1固定于灯座,安装平台2上有三块呈正三角形的LED安装区域4,三个3W的LED分别安装在各自的LED安装区域4中,紧靠LED安装区域4四周沿散热器1轴线方向开有十六个圆形通孔5,在安装平台2上还开有LED引线布线孔6,三个LED引线通过线路连接后从LED引线布线孔6引出到灯座并与电源接通。As shown in Figure 2, a copper LED lamp radiator 1 is used for heat dissipation of high-power LEDs. The radiator 1 is a cylindrical structure with a certain wall thickness similar to a frustum-shaped busbar. There are eight heat dissipation windows 8, and the top is the LED installation platform 2. The radiator 1 is fixed to the lamp holder through the buckle connection on the lamp holder. There are three LED installation areas 4 in an equilateral triangle on the installation platform 2. Three 3W LEDs are respectively installed in their respective LED installation areas 4, and there are sixteen circular through holes 5 along the axial direction of the radiator 1 around the LED installation area 4, and LED leads are also opened on the installation platform 2. Wiring hole 6, the three LED lead wires are connected through wires and lead out from the LED lead wire wiring hole 6 to the lamp holder and connected to the power supply.

经试验证明,本实用新型的LED灯具散热器确实解决了大功率LED的散热问题,散热速度快,散热效率高,结构简单合理,制造方便,成本低,散热效果好。Tests have proved that the radiator for LED lamps of the utility model has indeed solved the heat dissipation problem of high-power LEDs, has fast heat dissipation speed, high heat dissipation efficiency, simple and reasonable structure, convenient manufacture, low cost and good heat dissipation effect.

本实用新型不局限于上述具体实施方式,不论在LED灯具散热器的结构和形状上作任何改变,凡是柱形结构并沿柱形轴线布有通孔的LED灯具散热器,均落入本实用新型的范围之内。The utility model is not limited to the above-mentioned specific embodiments. Regardless of any changes in the structure and shape of the LED lamp radiator, any LED lamp radiator with a columnar structure and through holes arranged along the column axis all fall into the scope of this utility model. within the new range.

Claims (9)

1、一种LED灯具散热器,用于发光二极管的散热,其特征是:散热器(1)为柱形结构,柱形顶部是LED的安装平台(2),安装平台(2)上的LED安装区域(4)四周沿散热器(1)轴线方向开有若干通孔(5)和LED引线布线孔(6)。1. A heat sink for LED lamps, used for heat dissipation of light-emitting diodes, characterized in that: the heat sink (1) is a columnar structure, the top of the column is an installation platform (2) for LEDs, and the LEDs on the installation platform (2) A plurality of through holes (5) and LED lead wiring holes (6) are formed around the installation area (4) along the axial direction of the radiator (1). 2、如权利要求1所述的LED灯具散热器,其特征在于,所述柱形结构为筒体状。2. The heat sink for LED lamps according to claim 1, wherein the columnar structure is in the shape of a cylinder. 3、如权利要求2所述的LED灯具散热器,其特征在于,所述柱形结构在LED的安装平台(2)的反面中间有一便于固定散热器(1)的连接杆(9)。3. The heat sink for LED lamps according to claim 2, characterized in that, the columnar structure has a connecting rod (9) in the middle of the reverse side of the LED installation platform (2) to facilitate fixing the heat sink (1). 4、如权利要求3所述的LED灯具散热器,其特征在于,所述连接杆(9)采用实心或空心结构。4. The LED lamp heat sink according to claim 3, characterized in that, the connecting rod (9) adopts a solid or hollow structure. 5、如权利要求1或2或3所述的LED灯具散热器,其特征在于,所述柱形结构有若干散热鳍片(7)或散热窗(8),或散热鳍片和散热窗的结合。5. The heat sink for LED lamps according to claim 1, 2 or 3, characterized in that the columnar structure has several heat dissipation fins (7) or heat dissipation windows (8), or a combination of heat dissipation fins and heat dissipation windows combined. 6、如权利要求1或2或3所述的LED灯具散热器,其特征在于,所述柱形结构包括圆柱形、圆台形、棱柱形、棱台形、腰鼓形和其它柱状几何形体。6. The heat sink for LED lamps according to claim 1, 2 or 3, characterized in that the columnar structure includes cylinder, truncated cone, prism, truncated prism, waist drum and other columnar geometric shapes. 7、如权利要求1所述的LED灯具散热器,其特征在于,所述散热器(1)的安装平台(2)上有若干LED安装区域(4),可安装一个或若干个LED并实现线路连接。7. The radiator for LED lamps according to claim 1, characterized in that there are several LED installation areas (4) on the installation platform (2) of the radiator (1), where one or several LEDs can be installed and realize line connection. 8、如权利要求1所述的LED灯具散热器,其特征在于,所述散热器(1)由铝、铝合金、铜或铜合金制造。8. The LED lamp heat sink according to claim 1, characterized in that, the heat sink (1) is made of aluminum, aluminum alloy, copper or copper alloy. 9、如权利要求1所述的LED灯具散热器,其特征在于,所述通孔(5)紧靠LED安装区域(4)排列。9. The heat sink for LED lamps according to claim 1, characterized in that, the through holes (5) are arranged close to the LED installation area (4).
CNU2007200765780U 2007-11-09 2007-11-09 LED lamp radiator Expired - Lifetime CN201106831Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102290109A (en) * 2010-06-30 2011-12-21 中国核电工程有限公司 Multifunctional heat-dissipating structure for radioactive substance transportation containers
CN102563515A (en) * 2011-10-31 2012-07-11 苏州晶雷光电照明科技有限公司 Luminescent LED projection lamp
CN102635839A (en) * 2011-12-02 2012-08-15 京东方科技集团股份有限公司 LED (Light-Emitting Diode) lamp and heat radiator thereof
CN102777811A (en) * 2011-05-10 2012-11-14 肇庆市立得电子有限公司 Lamp and radiating device thereof
CN104315379A (en) * 2014-10-28 2015-01-28 杭州朗拓生物科技有限公司 LED lamp using hot air flows for rotation radiating

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102290109A (en) * 2010-06-30 2011-12-21 中国核电工程有限公司 Multifunctional heat-dissipating structure for radioactive substance transportation containers
CN102290109B (en) * 2010-06-30 2014-04-23 中国核电工程有限公司 Multifunctional heat dissipation structure for radioactive material transport container
CN102777811A (en) * 2011-05-10 2012-11-14 肇庆市立得电子有限公司 Lamp and radiating device thereof
CN102563515A (en) * 2011-10-31 2012-07-11 苏州晶雷光电照明科技有限公司 Luminescent LED projection lamp
CN102635839A (en) * 2011-12-02 2012-08-15 京东方科技集团股份有限公司 LED (Light-Emitting Diode) lamp and heat radiator thereof
CN102635839B (en) * 2011-12-02 2015-04-01 京东方科技集团股份有限公司 LED (Light-Emitting Diode) lamp and heat radiator thereof
CN104315379A (en) * 2014-10-28 2015-01-28 杭州朗拓生物科技有限公司 LED lamp using hot air flows for rotation radiating

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