A kind of engine link disconnected stress groove that expands
Technical field
The utility model belongs to the technical field of internal-combustion engine, particularly automobile engine construction, relates to the process structure of the connecting rod of motor, and more particularly, the utility model relates to the bloated disconnected stress groove of a kind of engine link.
Background technique
For connecting rod and the motor Qu Jinhang assembling with motor, the head of engine link must disconnect along the section at the center of crossing the connecting bar and crankshaft hole and be divided into two, and two that will separate after the assembling are fastenedly connected again.
The method that link rod head is disconnected has two kinds:
The one, the method that at present Chinese domestic a lot of automobile manufacturing enterprises are taked, promptly the CONCENTRIC REDUCER of connecting rod adopts the technology that machining is cut off, and processes seam respectively for two that separate, utilize the seam location then, separate with bolton two, the reprocessing endoporus guarantees its circularity; Take two again apart, pack into bent axle and bearing shell utilize the seam location, and be fastening at last;
The 2nd, in the flourishing countries and regions of automotive engineering level, generally adopt connecting rod CONCENTRIC REDUCER bulge-breaking process, its method is first roughing crank pin end pore, adopt a wedge tool to apply radial pressure then to big end hole, will crack at the stress concentrated position, crackle enlarges, with the connecting rod CONCENTRIC REDUCER separately, like this in assembling, because CONCENTRIC REDUCER is coarse junction plane, through closing up assembling again, rough surface can fit like a glove, and the connecting rod CONCENTRIC REDUCER can cooperate better, after process is fastenedly connected, the circularity of the endoporus that cooperates with crankshaft bearing liner just can reach a very desirable state, has improved the operating conditions of bearing shell greatly.This is a kind of advanced person's connecting rod manufacturing and assembly technology.
At present, in the connecting rod bulge-breaking process, generally the structure of Cai Yonging is that the end face of fractured connecting rod is the plane, the crankshaft hole internal recessing, i.e. stress groove, effect be stressed after produce fracture because stress is concentrated, its fracture position is determined.Its disconnected method that expands is to increase a stress groove at the major part endoporus before bloated breaking, and generally adopts broaching or lbg, and it is disconnected to expand then.In this case, have only one side that the stress groove is arranged, if guarantee the disconnected effective Organizational Structure grain orientation that just needs strict control link blank etc. that expands, higher to the technology of connecting rod blank.In addition, because the situation that expands disconnected influence, whether smooth such as cleavage plane, falling slag may be more.It is out of use falling the bigger connecting rod of solid impurity particle.Influenced yield rate, increased manufacture cost, also influential to the use of connecting rod, therefore, be necessary to solve connecting rod expand disconnected in the problems referred to above of appearance.
The model utility content
Problem to be solved in the utility model provides the bloated disconnected stress groove of a kind of engine link, its objective is when engine link, makes bulge-breaking process simpler, and disconnected better effects if expands.
To achieve these goals, the technological scheme that the utility model is taked is: this engine link that is provided is bloated, and disconnected stress groove is on the basis of traditional connnecting rod big end endoporus fluting, both ends of the surface at connecting rod increase the stress groove, such three faces (being inner hole surface, two end faces) all have the stress groove, and disconnected better effects if expands.
The described engine link disconnected stress groove that expands is located at the head that connecting rod is connected with bent axle, and described stress groove is located on the connecting rod end face of link rod head, and its position overlaps with the link rod head fracture position.
Described stress groove is located on two opposite connecting rod end faces of link rod head, and the symmetry plane of the stress groove on two opposite end faces overlaps, and with the dead in line in connecting bar and crankshaft hole.
Be located at the stress groove on the link rod head connecting rod end face, the quantity on each connecting rod end face is two, is distributed in the both sides in connecting bar and crankshaft hole, and its symmetry plane coincidence, by the center in connecting bar and crankshaft hole, and perpendicular to the connecting rod center line; Or the angle of its symmetry plane and connecting rod center line formation inclination.
Described stress groove is " V " shape groove, and promptly described stress groove is made of two crossing planes.
The stress groove of described " V " shape, the size of angle is between 60 °~120 ° between two plane of intersecting.
More specifically, the stress groove (2) of described " V " shape, the angle between two plane of intersecting is 90 °.
Little round-corner transition is adopted in the intersection on two planes of described stress groove bottom.
More specifically, the little fillet of transition of the intersection on two planes of described stress groove 2 bottoms, its radius is 0.5mm.
The utility model adopts technique scheme, on the basis of major part endoporus fluting commonly used, on two end faces of connecting rod blank, respectively increase by two stress grooves, three faces of connecting rod all have stress to concentrate groove, it is disconnected more convenient, easier to expand like this, section is more smooth, has improved the disconnected effect that expands, and has improved the quality of bloated section.Because the stress groove of both ends of the surface is to forge out when producing blank, can not increase processing cost, can improve the disconnected effect that expands simultaneously so greatly, reduced the finished product reject rate.
Description of drawings
Below expressed content of each width of cloth accompanying drawing of this specification and the mark among the figure are made brief description:
Fig. 1 is a bar linkage structure schematic representation described in the utility model;
Fig. 2 is the side cross-sectional schematic of structure shown in Figure 1;
Fig. 3 is the schematic representation that the structure of the related stress groove of the utility model is amplified.
Be labeled as among the figure: 1, connecting rod, 2, the stress groove, 3, crankshaft hole, 4, the connecting rod center line, 5, the connecting rod end face.
Embodiment
Contrast accompanying drawing below, by description to embodiment, to effect and working principle, the manufacturing process of the mutual alignment between the shape of embodiment of the present utility model such as related each member, structure, the each several part and annexation, each several part and manipulate method etc., be described in further detail, inventive concept of the present utility model, technological scheme had more complete, accurate and deep understanding to help those skilled in the art.
As Fig. 1, Fig. 2 and the expressed structure of the present utility model of Fig. 3, the utility model is the bloated disconnected stress groove of a kind of engine link, is located at the head that is connected with bent axle of connecting rod 1, is the process structure that adopts for the new process that adapts to Machining of Connecting Rod.In Machining of Connecting Rod, promoting at present and adopting connecting rod CONCENTRIC REDUCER bulge-breaking process, its method is first roughing crank pin end pore, adopt of the crankshaft hole pressurization of a wedge tool then to major part, make this hole be subjected to very big radial pressure, owing to offered the stress groove, can produce stress in the position of groove and concentrate.Relatively be easy to generate crackle at the stress concentrated position, crackle enlarges in loading process, with the connecting rod CONCENTRIC REDUCER separately.Because that separates breaks but coarse junction plane, when closing up assembling again, rough surface can fit like a glove, the connecting rod CONCENTRIC REDUCER can cooperate better, through after being fastenedly connected, the circularity of the endoporus that cooperates with crankshaft bearing liner just can reach a very desirable state, has improved the operating conditions of bearing shell greatly.
For the structure that makes the stress groove more reasonable, make the disconnected better effects if that expands, processing technology is simpler, the technological scheme that the utility model is taked is: this engine link that is provided is bloated, and disconnected stress groove is on the basis of traditional connnecting rod big end endoporus fluting, both ends of the surface at connecting rod increase the stress groove, be equipped with the stress groove on such three faces (being the bore area of crankshaft hole, two connecting rod end faces 5 of link rod head), the better quality of the section that expands.
Its concrete structure is: as depicted in figs. 1 and 2, the described engine link disconnected stress groove 2 that expands is located on the connecting rod end face 5 of connecting rod 1 head, and its position overlaps with connecting rod 1 head fracture position.Stress groove 2 on the connecting rod end face 5 and the stress groove in the hole concur, and the fracture surface quality is good, and the fracture lines is tortuous less and more clear; Realize position fracture on request; The disconnected power that expands is less; The processing of stress groove 2 also is easy to, and technology is simpler.
The processing of above-mentioned stress groove 2 is when forging, and carries out press process with forging punches, that is to say and adopts hot pressing processing, and is convenient and easy, do not need to carry out machine cut processing, and efficient is higher.
Below be the specific embodiment that stress groove 2 is arranged:
Embodiment one:
Smooth in order to guarantee fracture surface, reduce solid impurity particle, described stress groove 2 is located on two opposite connecting rod end faces 5 of connecting rod 1 head, and the symmetry plane of the stress groove 2 on two opposite end faces overlaps, and with the dead in line in connecting bar and crankshaft hole 3.
Embodiment two:
On embodiment one basis, pass the head of whole connecting rod for the face that guarantees to disconnect, and bent axle can be installed, this fracture surface should run through the center of crankshaft hole 3, so, be located at the stress groove 2 on the connecting rod 1 head connecting rod end face 5, quantity on each connecting rod end face 5 is two, is distributed in the both sides in connecting bar and crankshaft hole 3, and its symmetry plane overlaps, by the center in connecting bar and crankshaft hole 3, and perpendicular to connecting rod center line 4; Or the angle of its symmetry plane and the 4 formation inclinations of connecting rod center line.This dual mode is by the structures shape of connecting rod.
Embodiment three:
As shown in Figure 3, accurate in order to make fracture position on embodiment one and embodiment's two basis, and make processing technology simple, and described stress groove 2 is " V " shape groove, promptly described stress groove 2 is made of two crossing planes.Its stress is easier to be concentrated, and also more is easy to generate fracture.
The stress groove 2 of described " V " shape, the angle between two plane of intersecting, i.e. θ angle among Fig. 3, its size is between 60 °~120 °.60 ° angle theta is adopted on two planes, and the stress localization effects is good, but it is poor slightly to forge the intensity of making drift, and working life is shorter; 60 ° angle theta is adopted on two planes, and the stress localization effects is relatively poor, but it is better to forge the intensity of making drift, and working life is longer.Adopt 90 ° angle theta generally speaking, its combination property is best.。
Embodiment four:
As shown in Figure 3, on embodiment three basis, little round-corner transition is adopted in the intersection on two planes of described stress groove 2 bottoms, makes that to forge the most advanced and sophisticated intensity of making drift better.This little fillet is that the radius among Fig. 3 is the circular arc of R.
Bottom land adopts the little fillet of R0.5 excessive, and the degree of depth of groove needs control, guarantees that groove is dark more good more before bloated breaking, and end product is then flat with groove place plane milling, and the surface of contact that guarantees whole end face and crankshaft journal is level and smooth continuous.
In conjunction with the accompanying drawings the utility model has been carried out exemplary description above; obviously the utility model specific implementation is not subjected to the restriction of aforesaid way; as long as adopted the improvement of the various unsubstantialities that method of the present utility model design and technological scheme carry out; or design of the present utility model and technological scheme are directly applied to other occasion without improving, all within protection domain of the present utility model.