The fuel rail assembly parts
Technical field
The utility model relates to a kind of fuel rail assembly parts, specifically, relates to a kind of fuel rail assembly parts that is used for motor car engine.
Background technique
On current Chinese automobile market, many manufacturers of engines are all used identical engine block design, but the intake manifold of these MANUFACTURER and other auxiliary engine component have nothing in common with each other again according to actual needs.On the other hand, the volume of cylinder of motor all is identical with cylinder core distance, so the oil sprayer spacing of motor is identical, so just might allow the flow velocity of oil sprayer all identical.
Yet, because the inlet manifold difference of the motor of each model, and fuel rail is bolted on the intake manifold by the bolt hole utilization on its mounting bracket, so the fuel rail mounting bracket of the motor of each model also must be different with the inlet manifold coupling.Equally, because oil inlet pipe is installed in the zones of different of automobile, thereby cause the oil inlet pipe of fuel rail of each model motor also inequality.Each motor is furnished with different mounting brackets and oil inlet pipe separately and is arranged on the relevant position, and this just directly causes them can't be shared with a kind of fuel rail.
Up to the present, every kind of different model motor of a motor system all uses distinctive fuel rail structure.With regard to 465 at present more common on Domestic market motors, 465 motors in state-owned 4 main production firms, 25 kinds of models, the gross annual output amount is about 600,000.
The fuel rail of these motors is all made by stainless steel, is provided with mounting bracket and oil inlet pipe by brazing technology on it.As a rule, the motor output of every kind of particular design is all too low, and can't consider to use relatively inexpensive plastic materials, PA66 30-35% glass fibre for example, and this is because the development cost of mould are too high.But if some motors wherein can design by shared a kind of fuel rail, the output of this fuel rail will increase greatly, so just can use relatively inexpensive plastic materials to make.
The model utility content
In the prior art, higher with the fuel rail cost that stainless steel is made, and it is owing to the mounting bracket of the fuel rail of every kind of motor and the different materials (as plastics) that are difficult to lower cost that make of structure of oil inlet pipe are made, because higher relatively at the die cost of the fuel rail design of every kind of motor.
At this problem, the utility model provides a kind of fuel rail assembly parts at Automobile Motor Design, comprises the fuel rail person in charge and is arranged on the mounting bracket that fuel rail is responsible for, and described fuel rail is responsible for and removably is connected with mounting bracket.Mounting bracket is made of the top-support assembly and the bottom bracket assembly of mutual coupling.The excircle that fuel rail is responsible for is provided with muscle, and the groove on described muscle and the mounting bracket is complementary.
Fuel rail assembly parts of the present utility model further comprises with fuel rail is responsible for the oil inlet pipe that links to each other.Described oil inlet pipe can be responsible for by ultrasonic welding or spin friction welding and fuel rail and link together, and also can be fixed on the end that fuel rail is responsible for by retaining member, and O shape ring is set on the connecting end of oil inlet pipe seals.
Fuel rail assembly parts of the present utility model can produce some beneficial effects.
At first, according to the utility model, mounting bracket is responsible for detachable the connection with fuel rail, oil inlet pipe also is connected to fuel rail by welding or other assembling modes and is responsible for, so just can separately make above-mentioned 3 constituent elements of fuel rail, because same model motor is shared with a kind of fuel rail master three pipes that match with oil sprayer, can form fairly large production like this.In this case, just can substitute stainless steel with lower cost materials such as plastics and produce, because the die cost of dividing on the every person in charge greatly reduces, the overall cost also stainless steel assembly than brazing is low.Therefore, the cost of whole fuel rail will reduce.
Secondly, owing on fuel rail, be provided with the muscle that the groove with mounting bracket is complementary, and on muscle and mounting bracket groove, flat section and convex portion are set respectively, these two-part are worked in coordination and are guaranteed that the fuel rail person in charge can not move with respect to mounting bracket, thus the Security that has improved engine operation.
Once more, owing to be that the fuel rail person in charge, mounting bracket and oil inlet pipe are independent the manufacturings, in concrete the application, can be according to actual needs, in use, select the mounting bracket and the oil inlet pipe of different model flexibly, with its installation be connected fuel rail and be responsible for.Like this, the fuel rail installation flexibility is strengthened greatly.
Description of drawings
Fig. 1 is the decomposing schematic representation of fuel rail assembly parts of the present utility model.
Fig. 2 is the front view that the fuel rail of fuel rail assembly parts of the present utility model is responsible for.
Fig. 3 is the plan view that the fuel rail among Fig. 2 is responsible for.
Fig. 4 is the plan view of top mounting assembly of the mounting bracket of fuel rail assembly parts of the present utility model.
Fig. 5 is the sectional view that the top mounting assembly among Fig. 4 intercepts along A-A.
Fig. 6 is the side view of the top mounting assembly among Fig. 4.
Fig. 7 is the plan view of bottom mounting assembly of the mounting bracket of fuel rail assembly parts of the present utility model.
Fig. 8 is the sectional view that the bottom mounting assembly among Fig. 7 intercepts along A-A.
Fig. 9 is the side view of the bottom mounting assembly among Fig. 7.
Figure 10 is the front view of the oil inlet pipe of fuel rail assembly parts of the present utility model.
Figure 11 is the plan view of the oil inlet pipe among Figure 10.
Embodiment
Hereinafter will specifically describe fuel rail assembly parts of the present utility model in conjunction with the accompanying drawings.
A kind of fuel rail assembly parts 10 comprises mounting bracket 2 and the oil inlet pipe 3 that fuel rail is responsible for 1, is made up of top-support assembly 2a and bottom bracket assembly 2b.Described fuel rail is responsible for 1 and is made by plastic materials cheaply usually, for example PA66 30-35% glass fibre.
As shown in Figure 1, fuel rail is responsible for 1 and is provided with several and oil sprayer connection mouth 7, and an end of being responsible for seals, and the other end is then opened.It is corresponding that the internal diameter of mounting bracket 2 and fuel rail are responsible for 1 external diameter, and for instance, this can realize by on the top-support assembly 2a of mounting bracket 2 and bottom bracket assembly 2b corresponding curved portion being set, shown in Fig. 5 and 8.
In the assembling process of fuel rail assembly parts 1, be responsible on 1 for mounting bracket 2 stably being installed to fuel rail, the fuel rail person in charge 1 outer circle wall is provided with the muscle 4 of projection, the optimum seeking site of these muscle is positioned on the center line of the fuel rail mounting bolt hole on the motor, simultaneously on the top-support assembly 2a of mounting bracket 2 and bottom bracket assembly 2b, all have groove, shown in Fig. 4 and 7.In installation process, top-support assembly 2a slips among the bottom bracket assembly 2b, bolt hole 23 on the top-support assembly 2a and the bolt hole 24 on the bottom bracket assembly 2b coincide at this moment, recess 21 on the top-support assembly 2a combines with projection 22 on the bottom bracket assembly 2b, the muscle 4 that fuel rail is responsible on 1 can be inserted in the groove of mounting bracket assembly 2a, 2b, and top-support assembly 2a combines with the curved portion of bottom bracket assembly 2b and to be responsible for 1 external diameter corresponding with fuel rail, guarantees that mounting bracket 2 is fixed on fuel rail and is responsible on 1.In actual production process, can be used with the mounting bracket 2 of different model in order to make fuel rail be responsible for 1, often be responsible for the muscle 4 that is provided with two above different models on 1, as shown in Figure 1 at fuel rail.
In addition, as shown in the figure, also be provided with flat section 41 on the muscle 4, in the groove of mounting bracket, also be provided with the convex portion 42 that is complementary with this flat section 41.Flat section 41 on the different muscle 4 is positioned at the diverse location place, thereby helps to proofread and correct, and guarantees that mounting bracket is assemblied in the tram.Like this, after mounting bracket 2 was assembled on the fuel rail person in charge 1, by above-mentioned flat section 41 and convex portion 42, fuel rail was responsible for 1 and will can not be rotated with respect to mounting bracket 2, the further like this steadiness that guarantees fuel rail, the Security that has improved engine operation.
Introduce the oil inlet pipe 3 of fuel rail assembly parts 10 of the present utility model below in conjunction with Figure 10 and 11.The front view of having showed oil inlet pipe 3 among Figure 10, as shown in the figure, an end of oil inlet pipe 3 is used for input oil, and the other end then is used for linking to each other with the fuel rail person in charge 1 the end of opening.Described oil inlet pipe 3 can be made of plastics or stainless steel.When oil inlet pipe 3 is made of plastics, can directly link to each other with the fuel rail person in charge 1 the end of opening by ultrasonic welding or spin friction welding.When oil inlet pipe 3 is made by stainless steel, pass fuel rail by retaining member 5 and be responsible for 1 opening the respective aperture on the end and oil inlet pipe 3 is fixed on fuel rail and be responsible on 1, and an O shape ring 6 is set on oil inlet pipe 3 to guarantee that both are tightly connected.
With regard to cost of material of the present utility model, as indicated above, because fuel rail has adopted the assembly parts form, and the shared fuel rail person in charge with a kind of model of same model motor, some kinds of fuel rails that therefore can script output is less are combined into the bigger fuel rail of a kind of output and produce.In this case, just can replace stainless steel material mass production fuel rail of the prior art to be responsible for by plastic materials.At this moment, the die cost of dividing each plastics fuel rail just greatly reduces, and overall cost also the stainless steel fuel rail than brazing is low.
The design of the mounting bracket 2 of each motor also has nothing in common with each other according to the requirement of intake manifold, is responsible for 1 with fuel rail and compares, and the structure of mounting bracket 2 is simple relatively.According to the utility model, need also to be each mounting bracket design mould separately that still, the cost of this investment is not high, because its structure is fairly simple.Mounting bracket 2 can use plastic compound manufacturing cheaply, for example PP or ABS.
This shows,, can realize making fuel rail at lower cost, and increase its installation flexibility by fuel rail assembly parts design of the present utility model.