CN201099875Y - Cutter positioning structure of excavator - Google Patents
Cutter positioning structure of excavator Download PDFInfo
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- CN201099875Y CN201099875Y CNU2007201755748U CN200720175574U CN201099875Y CN 201099875 Y CN201099875 Y CN 201099875Y CN U2007201755748 U CNU2007201755748 U CN U2007201755748U CN 200720175574 U CN200720175574 U CN 200720175574U CN 201099875 Y CN201099875 Y CN 201099875Y
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- cutter
- turret
- excavator
- positioning structure
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- 239000000463 material Substances 0.000 claims abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 230000035515 penetration Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 239000002689 soil Substances 0.000 description 3
- 238000009412 basement excavation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及挖掘机,特别是指一种挖掘机的刀具定位结构。The utility model relates to an excavator, in particular to a cutter positioning structure of the excavator.
背景技术Background technique
挖掘机为一种运用轮毂来带动多个刀具(或称齿具)对挖掘物进行连续挖掘的机具,例如:路面翻整冷再生机、路面刨除机、采矿机...等等。请参考图1所示,是现有挖掘机的刀具定位结构剖面示意图,其包含一设在挖掘机的轮毂1上供刀具3架设的刀塔2,所述的刀塔2由一基座21与一刀座22所组合而成。An excavator is a machine that uses a hub to drive multiple cutters (or gears) to continuously excavate excavated objects, such as: road reconditioning cold recycling machine, road planing machine, mining machine...etc. Please refer to shown in Fig. 1, it is the sectional schematic diagram of the cutter positioning structure of existing excavator, and it comprises a
所述的刀座22具一刀具固定槽23供一刀具3的插入,一般而言,刀具3会采用硬度较高的特殊材质来构成,以对施工部位进行破坏性的挖掘,而刀座22会以硬度较刀具3低的一般合金材质来构成,以承受、分散刀具3作业时所产生的应力,并降低产业成本。但在挖掘机运作时,往往还会涉及下列问题:Said
挖掘机正常运作时,会有废土矿挤压、强制排土矿等过程,在此过程中,刀座22也会与废土矿有所接触,因此可预期刀座22会有磨损的问题。During the normal operation of the excavator, there will be waste soil ore extrusion, forced soil discharge and other processes. During this process, the
由于挖掘过程中,刀具3是承受瞬间冲击力最直接的部位,因此,刀具固定槽23在使用一段时间的后,往往会有磨损、变形、扩孔...等现象,令刀具3的定位效果变差,使刀具3容易发生脱落、飞出、折损...等问题。Since the
当刀具3脱落后或飞出之后,刀座22就会直接与挖掘部位撞击,而刀座22的使用材质又不如刀具3坚硬,因此会造成相当程度的磨损,例如图1所标示的磨损区X,甚至会将对刀具固定槽23造成二度破坏。When the
当磨损区X形成时,只能更换整只刀座22,而刀座22是属一插固在刀塔2上的大型组件,在更换上需花费不少的产业成本,因此一般在产业上较常见的处理手段,是对已损换的刀座22进行翻修、填补;然而,翻修、填补后的刀座22,除了结构强度已不如前之外,对于刀具固定槽23已产生的磨损、变形、扩孔...等现象,并无法进行翻修、填补,因此,仍会发生刀具3脱落、飞出、折损...等问题。When the wear area X is formed, only the
因此,本实用新型设计人有鉴于现有技术的缺失,乃针对挖掘机的刀具定位结构进行创新,用以改善上述现有技术的不足。Therefore, in view of the lack of the prior art, the designer of the present utility model innovates the cutter positioning structure of the excavator to improve the above-mentioned deficiencies of the prior art.
发明内容Contents of the invention
本实用新型的主要目的,是提供一种挖掘机的刀具定位结构,使挖掘机的刀具能被稳固的定位,且使容易磨损的部位得以被强化而不影响整体的韧性,并在发生损坏时还具有易于更换的特性。The main purpose of this utility model is to provide a cutter positioning structure of an excavator, so that the cutter of the excavator can be positioned stably, and the parts that are easy to wear can be strengthened without affecting the toughness of the whole, and when damage occurs, Also features easy replacement.
为达到上述目的,本实用新型是提供一种挖掘机的刀具定位结构,其包含一设在挖掘机的轮毂上供刀具架设的刀塔,所述的刀塔的端部设有一衬套槽,衬套槽穿设有一衬套,衬套前端设有一裸露并遮覆刀塔端部的外凸部,且所述的衬套设有一供刀具穿入后定位的刀具固定槽,所述的衬套的材质可较刀塔坚硬。In order to achieve the above object, the utility model provides a tool positioning structure for an excavator, which includes a turret provided on the wheel hub of the excavator for tool erection, the end of the turret is provided with a bushing groove, A bushing is pierced through the bushing groove, and the front end of the bushing is provided with a protruding part that is exposed and covers the end of the turret, and the bushing is provided with a tool fixing groove for the tool to be inserted and positioned, and the bushing The material of the cover can be harder than the turret.
上述挖掘机的刀具定位结构,其中,刀塔除了可为一体成型的态样外,是可包含至少一固设在轮毂上的基座、一插设在基座上以形成刀塔端部的刀座;或可包含至少一固设在轮毂上的板件、一固设在板件上用以形成刀塔端部的外衬套。In the cutter positioning structure of the above-mentioned excavator, in addition to being integrally formed, the cutter turret may include at least one base fixed on the hub, and one inserted on the base to form the end of the cutter tower. The tool seat; or may include at least one plate fixed on the hub, and an outer bush fixed on the plate to form the end of the turret.
上述挖掘机的刀具定位结构,其中,衬套末端可直接螺合在衬套槽;或者,所述的衬套槽为贯穿刀塔者,衬套末端穿出衬套槽并与一螺帽螺合而定位于刀塔上;又或者,衬套槽为贯穿刀塔者,而衬套末端未穿出衬套槽,并与一自衬套槽另一端穿入的套帽螺合。In the tool positioning structure of the above excavator, the end of the bushing can be directly screwed into the bushing groove; or, the bushing groove is a one that goes through the turret, and the end of the bushing passes through the bushing groove and is connected with a nut screw. Or, the bushing groove is through the turret, and the end of the bushing does not pass through the bushing groove, and is screwed with a sleeve cap that passes through the other end of the bushing groove.
上述的挖掘机的刀具定位结构,其中,刀塔端部具有一凹陷部、衬套的外凸部对应于所述的凹陷部具有一相吻合的厚部。In the cutter positioning structure of the excavator, the end of the turret has a concave portion, and the convex portion of the bushing has a corresponding thick portion corresponding to the concave portion.
与现有技术相比较,采用上述技术方案的本实用新型具有的优点在于:Compared with the prior art, the utility model adopting the above-mentioned technical solution has the advantages of:
1.可提升刀塔的耐用度与使用寿命。1. It can improve the durability and service life of the turret.
2.当衬套磨损时,可直接更换衬套而不需更换整只刀塔或刀塔上的大型组件,以降低产业成本。2. When the bushing is worn out, the bushing can be replaced directly without replacing the entire turret or large components on the turret to reduce industrial costs.
3.不会破坏刀塔整体的韧性。3. It will not damage the overall toughness of the turret.
4.更换衬套时,也同时更新了刀具固定槽,以改善背景技术因刀具固定槽无法翻修而产生的问题。4. When the bushing is replaced, the tool fixing groove is also updated at the same time, so as to improve the problem in the background technology that the tool fixing groove cannot be overhauled.
附图说明Description of drawings
图1:现有挖掘机的刀具定位结构剖面示意图;Figure 1: Schematic cross-sectional view of the tool positioning structure of the existing excavator;
图2:本实用新型第一实施例的剖面示意图;Figure 2: a schematic cross-sectional view of the first embodiment of the utility model;
图3:本实用新型第二实施例的剖面示意图;Figure 3: a schematic cross-sectional view of the second embodiment of the utility model;
图4:本实用新型第三实施例的剖面示意图;Figure 4: a schematic cross-sectional view of the third embodiment of the utility model;
图5:本实用新型第三实施例的局部构件立体分解图;Fig. 5: Three-dimensional exploded view of partial components of the third embodiment of the utility model;
图6:本实用新型第四实施例的剖面示意图。Fig. 6: A schematic cross-sectional view of the fourth embodiment of the utility model.
附图标记说明:1-轮毂;2-刀塔;20-外衬套;21-基座;22-刀座;23-刀具固定槽;24-衬套槽;25-衬套;26-外凸部;27-凹陷部;28-厚部;29-板件;3-刀具;4-螺帽;5-套帽;X-磨损区。Explanation of reference signs: 1-wheel hub; 2-turret; 20-outer bushing; 21-base; 27-recessed part; 28-thick part; 29-plate; 3-knife; 4-nut; 5-cap; X-wear area.
具体实施方式Detailed ways
以下依据本实用新型的技术手段,列举出适于本实用新型实施的方式,并配合图式说明如后:Below according to the technical means of the present invention, enumerate the mode that is suitable for the implementation of the present invention, and cooperate drawing description as follows:
请参考图2,是本实用新型第一实施例的剖面示意图,其所揭示挖掘机的刀具定位结构包含了一设在挖掘机的轮毂1上供刀具3架设的刀塔2,所述的刀塔2的端部设有一个衬套槽24,所述的衬套槽24穿设有一衬套25,所述的衬套25前端设有一裸露并遮覆刀塔2端部的外凸部26,刀具固定槽23是位于衬套25之内以供刀具3穿入后定位,而衬套25可采硬度较高、耐磨度较高的材质来实施,所述的衬套25末端是可直接与衬套槽25螺合而定位。Please refer to Fig. 2, which is a schematic cross-sectional view of the first embodiment of the present utility model, and the cutter positioning structure of the excavator disclosed by it includes a
请比对图1现有技术与图2,本实用新型第一实施例的外凸部26恰与磨损区X对应,甚至将刀塔2端部其余可能被磨损的部位都遮覆,因此刀塔2端部不会发生磨损的情形,并且当衬套的外凸部26或刀具固定槽23因故磨损时,仅需更换衬套25即可令刀具3保持在最佳的定位效果,而不需对整只刀塔2或刀塔2上的大型组件进行翻修或更换。Please compare the prior art in Fig. 1 with Fig. 2, the
请参阅图3所示,是本实用新型第二实施例的剖面示意图,本实用新型整只刀塔2除了可如图1所示为一体成型的实施例外,并可由一固设在轮毂上的基座21、一插设在基座21上以形成刀塔2端部的刀座22所构成,此实施例的衬套槽24为贯穿刀塔2者,例如贯穿整只刀座22,而衬套25末端是穿出衬套槽24并与一螺帽4螺合而定位于刀塔2上。Please refer to Fig. 3, which is a schematic cross-sectional view of the second embodiment of the present invention. The
除此之外,刀塔2端部具有一凹陷部27〔图式中位于刀座22前端的位置〕、外凸部26对应于所述的凹陷部27具有一相吻合的厚部28,如此使厚部28的范围能与主要的易磨损区域重合,并且还能通过此一配合,使得衬套25具更佳的定位与结构强化效果。In addition, the end of the
如图4所示,是本实用新型第三实施例的剖面示意图,此实施例所揭示的刀塔2是包含了至少一固设在轮毂上的板件29、一固设在板件29上用以形成刀塔端部的外衬套20,其衬套槽24也贯穿刀塔2〔贯穿整只外衬套20〕,衬套25末端穿出衬套槽24并与螺帽4螺合而定位于刀塔2。As shown in Figure 4, it is a schematic cross-sectional view of the third embodiment of the utility model. The
请参阅图4与图5所示,其中,图5是本实用新型第三实施例的局部构件立体分解图,第三实施例的刀塔2端部也具有一凹陷部27〔图式中位于外衬套20前端的位置〕、外凸部26对应于所述的凹陷部27具有一相吻合的厚部28,如此使厚部28的范围能与主要的易磨损区域重合,并且还能通过此一配合,使得衬套25具更佳的定位与结构强化效果。Please refer to Fig. 4 and Fig. 5, wherein, Fig. 5 is a three-dimensional exploded view of partial components of the third embodiment of the present utility model, and the end of the
图6所示,是本实用新型第四实施例的剖面示意图,第四实施例的衬套槽24为贯穿刀塔2,但其衬套25末端并未穿出衬套槽24,而是与一自衬套槽24另一端穿入的套帽5螺合,以使衬套25定位于刀塔2。As shown in Figure 6, it is a schematic cross-sectional view of the fourth embodiment of the utility model, the
综上所述,本实用新型强化了刀具操作时磨损最严重的部位,不但提升了刀塔2的耐用度,当衬套25磨损时,可直接更换衬套25而不需更换整只刀塔2或刀塔2上的大型组件,以降低产业成本,并且不会破坏刀塔2整体的韧性;更重要的是,当更换衬套25的同时,也更新了刀具固定槽24,改善了背景技术中关于刀具固定槽24无法翻修而衍生的问题。To sum up, the utility model strengthens the most severely worn parts during tool operation, not only improves the durability of the
以上的实施例与附图所示,是本实用新型较佳实施例,以举例在刀塔2易磨损部设置衬套24的其中几种手段与方法,目的在使熟知本领域的人士充分了解本实用新型的主要精神,并非以此局限本实用新型,例如刀塔2的造型、组成刀塔2构件的数量、衬套25与刀塔2之间的固定方式...等,均可视实际需求而予以变换,并不影响本实用新型的主要精神,所有与本实用新型的构造、装置、特征等近似或相雷同的,均应属于本实用新型的权利要求范围之内。The above embodiments and the accompanying drawings are the preferred embodiments of the present utility model, as an example of several means and methods of setting the
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007201755748U CN201099875Y (en) | 2007-08-30 | 2007-08-30 | Cutter positioning structure of excavator |
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| CNU2007201755748U CN201099875Y (en) | 2007-08-30 | 2007-08-30 | Cutter positioning structure of excavator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102770607A (en) * | 2009-12-11 | 2012-11-07 | 昆士兰中部矿业供应有限公司 | A wear member assembly |
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- 2007-08-30 CN CNU2007201755748U patent/CN201099875Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102770607A (en) * | 2009-12-11 | 2012-11-07 | 昆士兰中部矿业供应有限公司 | A wear member assembly |
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Granted publication date: 20080813 Termination date: 20120830 |