CN201081527Y - Power-saving rubber vulcanization or material drying device - Google Patents
Power-saving rubber vulcanization or material drying device Download PDFInfo
- Publication number
- CN201081527Y CN201081527Y CNU2007200409875U CN200720040987U CN201081527Y CN 201081527 Y CN201081527 Y CN 201081527Y CN U2007200409875 U CNU2007200409875 U CN U2007200409875U CN 200720040987 U CN200720040987 U CN 200720040987U CN 201081527 Y CN201081527 Y CN 201081527Y
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- Prior art keywords
- energy
- light wave
- conservation
- vulcanization
- wave transmitting
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- 239000000463 material Substances 0.000 title claims abstract description 49
- 238000001035 drying Methods 0.000 title claims abstract description 33
- 238000013040 rubber vulcanization Methods 0.000 title 1
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000004134 energy conservation Methods 0.000 claims description 29
- 238000004073 vulcanization Methods 0.000 claims description 29
- 239000002184 metal Substances 0.000 claims description 8
- 230000003287 optical effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000005855 radiation Effects 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005282 brightening Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model relates to an energy saving rubber vulcanizing or material drying apparatus which comprises a shell, wherein, a heating cavity is arranged inside the shell, and a material conveyer belt is arranged inside the heating cavity. The utility model is characterized in that: a left side plate and a right side plate are arranged on the left side and the right side of the material conveyor belt in the heating cavity and respectively form a I circular channel and a II circular channel with the inner wall of the shell; a light wave transmitting pipe is arranged on the lower side of the material conveyor belt; lower ends of the left side plate and the right side plate are lower than a lower end of the light wave transmitting pipe. Heat energy can be directly acted on a heated object through radiation of the light wave transmitting pipe by operation of the light wave transmitting pipe in a special structure heating cavity, thereby heat energy utilization rate is high; an air cold-hot convection principle is utilized and a recirculation fan is not needed, thereby the drying apparatus has the advantages of automatic cycle of the heat energy, even temperature distribution, small deviation, reduction of power consumption and equipment maintenance frequency, improvement of equipment utilization rate and production efficiency and reduction of production cost.
Description
Technical field
The utility model relates to a kind of heater, particularly a kind of energy-conservation vulcanization of rubber or drying materials device.
Background technology
It is roasted that existing industry is used for high-temperature shaping, non-pressure cure, the food of rubber strip, rubber tube, and field such as all kinds of powderies, granular material oven dry all is directly heating object to be sent into banded conveying device or carrying roller draw-gear to heat in the heating cavity, its heating chamber is simple cuboid tunnel, be equipped with heating tube metallic cavity heated, by metal conduction with air heat in the chamber and act on the heating object.Because air is the non-conductor of heat, and this heating is indirect, so its cavity temperature is irregular, the heat energy utilization rate is low, and programming rate is slow.The microwave energy that is aided with that also has improves firing rate, and disposes high-temperature blower the air in the drying tunnel is carried out forced circulation, to improve the uniformity of heating cavity temperature.Its defective is: equipment Yin Wendu is uneven and circulating fan that increase has additionally strengthened energy consumption, and production cost is improved; The fault of blower fan causes stopping production, has reduced production efficiency; Existing equipment heat energy mainly acts on the processed product with air transmitted, its product surface tarnish, and brightness is poor, thereby influences the presentation quality of product.
Summary of the invention
Technical problem to be solved in the utility model is at the deficiencies in the prior art, and a kind of vulcanization of rubber or drying materials device of efficient energy-saving is provided.
Technical problem to be solved in the utility model is to realize by following technical scheme.The utility model is a kind of energy-conservation vulcanization of rubber or drying materials device, comprise housing, be provided with heating cavity in the housing, be provided with material conveyer belt in the heating cavity, be characterized in, the left and right sides of material conveyer belt is provided with left plate and right plate in the described heating cavity, described left plate and right plate are respectively and form I, II circulation canal between the inner walls, be provided with light wave transmitting tube (being the far infrared quartz heating tube) below material conveyer belt, described left plate and right plate lower end are lower than light wave transmitting tube lower end.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described a kind of energy-conservation vulcanization of rubber or drying materials device are characterized in, are provided with orifice plate between light wave transmitting tube and material conveyer belt, form the III circulation canal between orifice plate and the inner walls.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described a kind of energy-conservation vulcanization of rubber or drying materials device are characterized in, also are provided with up-hole plate at the upside of material conveyer belt, form circulation canal IV between described up-hole plate and the inner walls.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described a kind of energy-conservation vulcanization of rubber or drying materials device are characterized in, described up-hole plate or orifice plate available metal net replace.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described a kind of energy-conservation vulcanization of rubber or drying materials device are characterized in, described left plate extends to form the extension board that is connected with inner walls respectively up and down with right plate, and extension board is provided with some through holes.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described a kind of energy-conservation vulcanization of rubber or drying materials device are characterized in, extension board 9 available metal nets replace.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described a kind of energy-conservation vulcanization of rubber or drying materials device are characterized in, also are provided with microwave launcher tube in housing.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described a kind of energy-conservation vulcanization of rubber or drying materials device are characterized in that the optical wavelength that described light wave transmitting tube is produced is 2～4 μ m.
Upper and lower orifice plate described in the utility model preferably can shield electromagnetic expanded metal.Imporosity, left side plate below spot size is lower than light wave transmitting tube minimum point, can stop that light wave is to the both sides radiation.The light wave transmitting tube work radiation that the time makes progress, heat upwards flows because of inertia.Orifice plate utilizes self heat conductivity to make each position temperature even, and light wave is radiated directly or by hole and converts heat energy on the heating object to.During the utility model work, heat energy is circulation upwards, heat energy is absorbed by object by radiation, conduction, because of below heat energy constantly produces, upwards produce thrust, air is upwards flow to branch to left and right sides I, II passage about the top, air themperature is relatively low in the passage of the left and right sides, light wave transmitting tube place temperature is higher and be attracted, thereby forms the heat energy circulation route shown in arrow among Fig. 1.
Compared with prior art, the technical solutions of the utility model of the utility model and further design have the following advantages:
1, the utility model is with light wave transmitting tube (or and microwave launcher tube) (while or independent) work in the special construction heating chamber heat energy to be directly acted on the heating object by the radiation of light wave transmitting tube, utilized the cold and hot convective principles of air, need not circulating fan, heat energy is circulated automatically, uniformity of temperature profile, deviation is little, and has reduced power consumption and maintenance of equipment number of times, improved utilization rate of equipment and installations and production efficiency, reduced production costs.
2, the utility model installation general power is little, and thermal efficiency height is than the energy-conservation 50-60% of existing equipment; Quick heating reaches 250 degrees centigrade of about 5-10 minutes; Fault rate is low, and the light wave transmitting tube life-span is long, can work long hours; Heat energy flows automatically, has a narrow range of temperature the accuracy height.
3, product makes its surface-brightening because of the light wave radiation, and presentation quality is improved, and has improved product specification.
4, the direct radiation of the wavelength of 2～4 μ m is absorbed and converts heat energy to by hydrone, macromolecule easily, heat energy utilization rate height, thus reduce total energy consumption.
5, the light wave transmitting tube works independently or works simultaneously with microwave launcher tube, does not disturb mutually.
The utility model can be used for high-temperature shaping, the non-pressure cure of rubber strip, rubber tube, and food is roasted, and the oven dry of all kinds of powdery, granular material, and other oven dry applicatory or heating occasion.
Description of drawings
Fig. 1 is a kind of structural representation of the present utility model.
The specific embodiment
Embodiment 1.With reference to Fig. 1.A kind of energy-conservation vulcanization of rubber or drying materials device, comprise housing 7, be provided with heating cavity 2 in the housing 7, be provided with material conveyer belt 10 in the heating cavity 2, the left and right sides of material conveyer belt 10 is provided with left plate 1 and right plate 5 in the described heating cavity 2, described left plate 1 and right plate 5 respectively and form I, II circulation canal between housing 7 inwalls are provided with light wave transmitting tube 3 below material conveyer belt 10, described left plate 1 and right plate 5 lower ends are lower than light wave transmitting tube 3 lower ends.
Embodiment 2.In the embodiment 1 described energy-conservation vulcanization of rubber or the drying materials device, between light wave transmitting tube 3 and material conveyer belt 10, be provided with orifice plate 4, form the III circulation canal between orifice plate 4 and housing 7 inwalls.
Embodiment 3.In embodiment 1 or the 2 described energy-conservation vulcanizations of rubber or the drying materials device, also be provided with up-hole plate 8, form circulation canal IV between described up-hole plate 8 and housing 7 inwalls at the upside of material conveyer belt 10.
Embodiment 4.In embodiment 2 or the 3 described energy-conservation vulcanizations of rubber or the drying materials device, described up-hole plate 8 or orifice plate 4 available metal nets replace.
Embodiment 5.In any one described energy-conservation vulcanization of rubber or the drying materials device, described left plate 1 extends to form the extension board 9 that is connected with housing 7 inwalls respectively up and down with right plate 5 among the embodiment 1-4, and extension board 9 is provided with some through holes.
Embodiment 6.In the embodiment 5 described energy-conservation vulcanizations of rubber or the drying materials device, extension board 9 available metal nets replace.
Embodiment 7.In any one described energy-conservation vulcanization of rubber or the drying materials device, in housing 7, also be provided with microwave launcher tube 6 among the embodiment 1-6.
Embodiment 8.In any one described energy-conservation vulcanization of rubber or the drying materials device, the optical wavelength that described light wave transmitting tube 3 is produced is 2 μ m among the embodiment 1-7.
Embodiment 9.In any one described energy-conservation vulcanization of rubber or the drying materials device, the optical wavelength that described light wave transmitting tube 3 is produced is 4 μ m among the embodiment 1-7.
Embodiment 10.In any one described energy-conservation vulcanization of rubber or the drying materials device, the optical wavelength that described light wave transmitting tube 3 is produced is 3 μ m among the embodiment 1-7.
Claims (8)
1. the energy-conservation vulcanization of rubber or drying materials device, comprise housing (7), be provided with heating cavity (2) in the housing (7), be provided with material conveyer belt (10) in the heating cavity (2), it is characterized in that, the left and right sides of the interior material conveyer belt of described heating cavity (2) (10) is provided with left plate (1) and right plate (5), described left plate (1) and right plate (5) form I respectively and between housing (7) inwall, the II circulation canal, be provided with light wave transmitting tube (3) in the below of material conveyer belt (10), described left plate (1) and right plate (5) lower end are lower than light wave transmitting tube (3) lower end.
2. a kind of energy-conservation vulcanization of rubber according to claim 1 or drying materials device, it is characterized in that, between light wave transmitting tube (3) and material conveyer belt (10), be provided with orifice plate (4), form the III circulation canal between orifice plate (4) and housing (7) inwall.
3. a kind of energy-conservation vulcanization of rubber according to claim 1 or drying materials device is characterized in that, also are provided with up-hole plate (8) at the upside of material conveyer belt (10), form circulation canal IV between described up-hole plate (8) and housing (7) inwall.
4. according to claim 2 or 3 described a kind of energy-conservation vulcanization of rubber or drying materials devices, it is characterized in that described up-hole plate (8) or orifice plate (4) available metal net replace.
5. a kind of energy-conservation vulcanization of rubber according to claim 1 or drying materials device, it is characterized in that, described left plate (1) extends to form the extension board (9) that is connected with housing (7) inwall respectively up and down with right plate (5), and extension board (9) is provided with some through holes.
6. a kind of energy-conservation vulcanization of rubber according to claim 5 or drying materials device is characterized in that, extension board (9) available metal net replaces.
7. a kind of energy-conservation vulcanization of rubber according to claim 1 or drying materials device is characterized in that, also are provided with microwave launcher tube (6) in housing (7).
8. a kind of energy-conservation vulcanization of rubber according to claim 1 or drying materials device is characterized in that the optical wavelength that described light wave transmitting tube (3) is produced is 2～4 μ m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200409875U CN201081527Y (en) | 2007-07-25 | 2007-07-25 | Power-saving rubber vulcanization or material drying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200409875U CN201081527Y (en) | 2007-07-25 | 2007-07-25 | Power-saving rubber vulcanization or material drying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201081527Y true CN201081527Y (en) | 2008-07-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200409875U Expired - Fee Related CN201081527Y (en) | 2007-07-25 | 2007-07-25 | Power-saving rubber vulcanization or material drying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201081527Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104769377A (en) * | 2012-12-07 | 2015-07-08 | 能波公司 | Microwave vacuum-drying of organic materials |
| CN108914747A (en) * | 2018-07-20 | 2018-11-30 | 宁夏路桥工程股份有限公司 | A kind of fine aggregate feed bin heat-insulation system |
-
2007
- 2007-07-25 CN CNU2007200409875U patent/CN201081527Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104769377A (en) * | 2012-12-07 | 2015-07-08 | 能波公司 | Microwave vacuum-drying of organic materials |
| CN104769377B (en) * | 2012-12-07 | 2017-03-08 | 能波公司 | The micro-wave vacuum of organic material |
| CN108914747A (en) * | 2018-07-20 | 2018-11-30 | 宁夏路桥工程股份有限公司 | A kind of fine aggregate feed bin heat-insulation system |
| CN108914747B (en) * | 2018-07-20 | 2023-08-29 | 宁夏公路桥梁建设有限公司 | Fine aggregate bin heat preservation system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080702 Termination date: 20120725 |