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CN201072734Y - Instantaneous electricity-consumption AC contactor - Google Patents

Instantaneous electricity-consumption AC contactor Download PDF

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Publication number
CN201072734Y
CN201072734Y CNU2007200910426U CN200720091042U CN201072734Y CN 201072734 Y CN201072734 Y CN 201072734Y CN U2007200910426 U CNU2007200910426 U CN U2007200910426U CN 200720091042 U CN200720091042 U CN 200720091042U CN 201072734 Y CN201072734 Y CN 201072734Y
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contactor
coil
swing arm
iron core
pull
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Expired - Fee Related
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CNU2007200910426U
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Chinese (zh)
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沈战岭
张辉
袁德雨
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Abstract

The utility model relates to an AC contactor field, which provides an AC contactor consuming electricity accidentally and is mainly characterized in that the iron core of the pull-in coil adopts prismatical iron core, a controlling switch adopts a normal open press button, and the coil of a movable arm locking device are connectedly arranged with a low-voltage controller. Compared with the existing AC contactor, the invention has the obvious advantages that the electricity using time is short, the power saving rate can reach above 99.5 percent, the work doesn't generate heat, the service life is long and the low-voltage automatic protection can be conducted.

Description

瞬时耗电交流接触器 Instantaneous power consumption AC contactor

技术领域 technical field

本实用新型属于电器开关领域,涉及交流接触器,具体涉及一种瞬时耗电交流接触器。The utility model belongs to the field of electrical switches and relates to an AC contactor, in particular to an instantaneous power consumption AC contactor.

背景技术 Background technique

交流接触器作为一种利用电磁吸力使触头频繁导通和切断交流电源的开关,被广泛用于电力传动系统中的电器设备控制。现有的交流接触器主要包括:支架,动臂,动触头,静触头,吸合线圈的铁芯为“日”字形硅钢片铁芯,吸合线圈的控制按钮为常闭按钮。这种交流接触器在工作中,线圈始终带电,且工作电流大,有90%的电能损耗在磁滞,涡流及短路环上,有功功耗大部分转化成热量而损失,甚至造成烧毁线圈等故障,在运行过程中磁噪大,产生噪声污染。AC contactor, as a switch that uses electromagnetic attraction to make contacts frequently conduct and cut off AC power, is widely used in the control of electrical equipment in electric power transmission systems. The existing AC contactor mainly includes: bracket, boom, moving contact, static contact, the iron core of the pull-in coil is a "day"-shaped silicon steel sheet iron core, and the control button of the pull-in coil is a normally closed button. When this kind of AC contactor is working, the coil is always charged, and the working current is large, 90% of the electric energy is lost in the hysteresis, eddy current and short-circuit ring, and most of the active power consumption is converted into heat and lost, and even burns the coil, etc. Failure, large magnetic noise during operation, resulting in noise pollution.

实用新型内容Utility model content

设计人生产实践中,发现现有交流接触器存在着电耗高,磁噪大,产品易损坏等上述缺陷,目的在于提供一种瞬时耗电交流接触器,能够较好地克服现有交流接触器的缺陷,实现电耗低,无磁噪,产品寿命长等。In the production practice of the designer, it is found that the existing AC contactor has the above-mentioned defects such as high power consumption, large magnetic noise, and easy damage to the product. The purpose is to provide an instantaneous power consumption AC contactor that can better overcome the existing AC contactor. Eliminate the defects of the device, realize low power consumption, no magnetic noise, and long product life.

本实用新型所采取的技术方案是设计一种瞬时耗电交流接触器,其结构包括:机壳,动臂,动触头,静触头,吸合线圈,还在动臂的任意侧设置动臂闭锁装置,动臂闭锁装置的线圈连接低电压控制器。The technical solution adopted by the utility model is to design an instantaneous power consumption AC contactor, its structure includes: casing, boom, moving contact, static contact, pull-in coil, and a moving contactor is set on any side of the moving arm. Arm locking device, the coil of the boom locking device is connected to the low voltage controller.

其中,吸合线圈的铁芯改用柱状铁芯,固设在动臂下端,嵌入带轭线圈中,下部垫设反力弹簧;吸合线圈的控制按钮采用常开按钮。Among them, the iron core of the pull-in coil is changed to a cylindrical iron core, which is fixed at the lower end of the boom, embedded in the yoke coil, and the lower part is cushioned with a reaction force spring; the control button of the pull-in coil is a normally open button.

其中动臂闭锁装置采用在动臂任意侧(至少一侧)设定部位开设凹台,在凹台外的动臂吸合方向下方横向设置吸合线圈作为跳闸线圈,其铁芯外端与动臂同侧相接触。为了加强闭锁,还可在凹台内设置永久磁铁块。起到当吸合线圈瞬时用电失电后,闭锁动臂,使动触头与静触头仍保持接触工作。Among them, the boom locking device adopts a recessed platform on any side (at least one side) of the boom, and a pull-in coil is arranged laterally below the pull-in direction of the boom outside the concave platform as a tripping coil. The arms touch on the same side. In order to strengthen the locking, a permanent magnet block can also be arranged in the concave platform. After the instantaneous power loss of the pull-in coil, the boom is blocked, so that the moving contact and the static contact still keep in contact with each other.

其中低电压控制器采用现有的电压检测电路与动臂闭锁装置的跳闸线圈连接,起到对动臂解锁,以及起到当电源电压过低(低于85%)时电源被自动切断,对电器施以保护的作用。Wherein the low-voltage controller adopts the existing voltage detection circuit to be connected with the tripping coil of the boom locking device to unlock the boom, and when the power supply voltage is too low (below 85%), the power supply is automatically cut off, and the Electrical protection.

由于本实用新型采用以上技术措施对现有的交流接触器加以改进,因此具有以下明显优点和效果:Since the utility model adopts the above technical measures to improve the existing AC contactor, it has the following obvious advantages and effects:

1、节电。只在通断转换时,吸合线圈才短时用电,正常工作时由于动臂闭锁装置的作用,实现吸合线圈不带电,电器设备得电运行,经试用节电99.5%以上。1. Power saving. Only when switching between on and off, the pull-in coil only uses electricity for a short time. During normal operation, due to the action of the boom locking device, the pull-in coil is not charged, and the electrical equipment is powered on. After trial, the power saving is more than 99.5%.

2、交流接触器不发热。由于工作时不耗电,常时间工作中交流接触器与环境温度一致。2. The AC contactor does not generate heat. Since it does not consume power during work, the temperature of the AC contactor is consistent with the ambient temperature during normal work.

3、无磁噪污染。由于采用铁质柱状铁芯代替“日”字形硅钢片铁芯,所以无磁噪,无磁振,价格低。3. No magnetic noise pollution. Since the iron columnar iron core is used instead of the "day"-shaped silicon steel sheet iron core, there is no magnetic noise, no magnetic vibration, and the price is low.

4、产品使用寿命延长。由于工作中不耗电,所以交流接触器不易发生故障。4. The service life of the product is extended. Since no power is consumed during work, the AC contactor is not prone to failure.

5、低压自动保护。当电网电压低于85%时,能自动切断电源,确保线路和设备安全。5. Low voltage automatic protection. When the grid voltage is lower than 85%, it can automatically cut off the power supply to ensure the safety of lines and equipment.

附图说明 Description of drawings

图1表示本实用新型瞬时耗电交流接触器的结构示意图。Fig. 1 shows the structural diagram of the instant power consumption AC contactor of the present utility model.

具体实施方式 Detailed ways

结合附图和实施例,进一步说明本实用新型瞬时耗电交流接触器的具体结构,其特征和优点更加清楚。The specific structure of the instant power consumption AC contactor of the present utility model is further described in conjunction with the accompanying drawings and embodiments, and its features and advantages are more clear.

本实用新型瞬时耗电交流接触器的实施例1,参见图1,其结构包括:机壳1,动臂2,动触头3,静触头4,吸合线圈7,设置在动臂2中部左侧的动臂闭锁装置5,6,低电压控制器8。其中,吸合线圈7的铁芯7.1采用柱状铁质铁芯,动臂2可采用非金属质动臂,上端伸出机壳1,下端固设铁芯7.1,铁芯7.1嵌入轭铁线圈7.2中,下方垫一反力弹簧7.3,吸合线圈7的启动按钮RD(图中未示)采用常开按钮;其中动臂闭锁装置5,6包括设定在动臂2左侧的凹台5(可在凹台内置永久磁铁块),在凹台5的动臂吸合方向下方横向设定与吸合线圈7结构基本相同的跳闸线圈6,其铁芯外端与动臂2左侧相贴近;其中低电压控制器8采用现有的电压检测电路(图未附)与动臂闭锁装置的跳闸线圈6相连接,设置在机壳1上。Embodiment 1 of the instant power consumption AC contactor of the present utility model, see Fig. 1, its structure includes: casing 1, boom 2, moving contact 3, static contact 4, pull-in coil 7, arranged on the boom 2 Boom locking devices 5, 6 and low voltage controller 8 on the left side of the middle. Among them, the iron core 7.1 of the pull-in coil 7 adopts a cylindrical iron core, the boom 2 can adopt a non-metallic boom, the upper end protrudes from the casing 1, and the lower end is fixed with an iron core 7.1, and the iron core 7.1 is embedded in the yoke iron coil 7.2 In the center, a reaction force spring 7.3 is placed below, and the start button RD (not shown in the figure) of the pull-in coil 7 adopts a normally open button; wherein the boom locking device 5, 6 includes a concave platform 5 set on the left side of the boom 2 (Permanent magnet block can be built-in in the recessed table), the tripping coil 6 that is basically the same structure as the pull-in coil 7 is set laterally below the pull-in direction of the swing arm of the recessed table 5, and the outer end of its iron core is in the same position as the left side of the swing arm 2. close to; wherein the low-voltage controller 8 adopts an existing voltage detection circuit (not attached) to connect with the tripping coil 6 of the boom locking device, and is arranged on the casing 1 .

按下启动按钮RD,吸合线圈7的铁芯7.1在轭铁线圈7.2中向下移动,带动动臂2下移,动触头3与静触头4接触,同时动臂闭锁装置的跳闸线圈6的铁芯外端进入动臂左侧的凹台5内而闭锁,当手离开按钮RD,吸合线圈7失电,此时动臂2已被闭锁装置5,6机械闭锁,动触头与静触头已紧密接触,便实现了吸合线圈不带电而电器设备得电运行。使交流接触器停止运行,按下低电压控制器8的按钮TZ,跳闸线圈6带电,其铁芯的外端被吸离动臂2的凹台5而解锁,同时吸合线圈7的铁芯7.1在反力弹簧7.3的作用下,使动臂2上的动触头3与静触头4脱开接触,电源被切断,电器停止运行。Press the start button RD, the iron core 7.1 of the pull-in coil 7 moves downward in the yoke coil 7.2, driving the boom 2 to move down, the moving contact 3 contacts the static contact 4, and at the same time the tripping coil of the boom locking device The outer end of the iron core 6 enters the concave platform 5 on the left side of the boom and is locked. When the hand leaves the button RD, the pull-in coil 7 loses power. At this time, the boom 2 has been mechanically locked by the locking devices 5 and 6, and the moving contact The close contact with the static contact has realized that the pull-in coil is not charged and the electrical equipment is powered on. Make the AC contactor stop running, press the button TZ of the low voltage controller 8, the tripping coil 6 is charged, the outer end of its iron core is sucked away from the concave platform 5 of the boom 2 to unlock, and at the same time, the iron core of the coil 7 is attracted 7.1 Under the action of the reaction force spring 7.3, the moving contact 3 on the boom 2 is disconnected from the static contact 4, the power supply is cut off, and the electrical appliances stop running.

当电源电压过低(低于85%),低电压控制器8的继电器SSR动作,dBH接点闭合,使跳闸线圈6带电,其铁芯的外端被吸离动臂2的凹台5而解锁,吸合线圈7的铁芯7.1在反力弹簧7.3的作用下,使动触头3与静触头4脱离接触,电源被自动切断,电器停止运行,得到有效保护。When the power supply voltage is too low (lower than 85%), the relay SSR of the low voltage controller 8 acts, and the dBH contact is closed, so that the tripping coil 6 is charged, and the outer end of the iron core is sucked away from the concave platform 5 of the boom 2 to unlock , the iron core 7.1 of the pull-in coil 7 is under the action of the reaction force spring 7.3, so that the movable contact 3 is out of contact with the static contact 4, the power supply is automatically cut off, and the electrical appliances stop running, which is effectively protected.

本实用新型瞬时耗电交流接触器的实施例2,参见图1,其结构包括:在实施例1的结构中,为了使动臂2平衡闭锁,还可以在动臂2的另一侧(右侧)部与动臂闭锁装置5,6相对设置另一副动臂闭锁装置(图中未示),其跳闸线圈与低电压控制器8的电路相连接。Embodiment 2 of the instant power consumption AC contactor of the present utility model, see Fig. 1, its structure includes: The side) portion is opposite to the boom locking device 5 and 6, and another auxiliary boom locking device (not shown) is arranged, and its tripping coil is connected with the circuit of the low voltage controller 8 .

Claims (4)

1. an instantaneous power consumption A.C. contactor comprises casing, swing arm, and moving contact, fixed contact, pull-in winding is characterized in that in any side of swing arm the swing arm locking device being set, and the coil of swing arm locking device connects the low-voltage controller.
2. as the instantaneous power consumption A.C. contactor of claim 1, it is characterized in that the iron core of described pull-in winding adopts columnar iron core, the control button of pull-in winding adopts often leaves button.
3. as the instantaneous power consumption A.C. contactor of claim 1, it is characterized in that described swing arm locking device, employing is set the position in any side of swing arm and is offered concave station, the described pull-in winding of horizontally set below the swing arm adhesive direction outside concave station, as breaking coil, its iron core outer end contacts with the swing arm homonymy.
4. instantaneous power consumption A.C. contactor as claimed in claim 3 is characterized in that in described concave station permanent-magnet block being set.
CNU2007200910426U 2007-07-03 2007-07-03 Instantaneous electricity-consumption AC contactor Expired - Fee Related CN201072734Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200910426U CN201072734Y (en) 2007-07-03 2007-07-03 Instantaneous electricity-consumption AC contactor

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102842463A (en) * 2012-08-29 2012-12-26 长沙高升电子电器科技有限公司 AC (Alternate Current) contactor
WO2014044309A1 (en) * 2012-09-20 2014-03-27 Siemens Aktiengesellschaft Contactor with low holding power
CN109524279A (en) * 2018-11-26 2019-03-26 刘培成 A kind of novel energy-conserving fuse
CN111354603A (en) * 2018-12-20 2020-06-30 奥迪股份公司 Contactor for electric vehicle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102842463A (en) * 2012-08-29 2012-12-26 长沙高升电子电器科技有限公司 AC (Alternate Current) contactor
WO2014044309A1 (en) * 2012-09-20 2014-03-27 Siemens Aktiengesellschaft Contactor with low holding power
CN109524279A (en) * 2018-11-26 2019-03-26 刘培成 A kind of novel energy-conserving fuse
CN111354603A (en) * 2018-12-20 2020-06-30 奥迪股份公司 Contactor for electric vehicle
US11532450B2 (en) 2018-12-20 2022-12-20 Audi Ag Contactor for an electric vehicle

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Granted publication date: 20080611