CN201072297Y - Discharging brick used for metal melting furnace - Google Patents
Discharging brick used for metal melting furnace Download PDFInfo
- Publication number
- CN201072297Y CN201072297Y CNU2007201128563U CN200720112856U CN201072297Y CN 201072297 Y CN201072297 Y CN 201072297Y CN U2007201128563 U CNU2007201128563 U CN U2007201128563U CN 200720112856 U CN200720112856 U CN 200720112856U CN 201072297 Y CN201072297 Y CN 201072297Y
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- Prior art keywords
- discharge
- hole
- releasing
- brick
- bricks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000011449 brick Substances 0.000 title claims abstract description 36
- 230000008018 melting Effects 0.000 title claims abstract description 11
- 238000002844 melting Methods 0.000 title claims abstract description 11
- 239000002184 metal Substances 0.000 title claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 9
- 238000007599 discharging Methods 0.000 title 1
- 238000003723 Smelting Methods 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 7
- 229910002804 graphite Inorganic materials 0.000 abstract description 7
- 239000010439 graphite Substances 0.000 abstract description 7
- 230000005611 electricity Effects 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 description 12
- PTVDYARBVCBHSL-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu] PTVDYARBVCBHSL-UHFFFAOYSA-N 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种金属熔炼设备,尤其涉及一种用于生产黄铜的熔炼炉的放流装置。The utility model relates to metal smelting equipment, in particular to a discharge device for a smelting furnace used for producing brass.
背景技术 Background technique
在目前黄铜熔炼和加工的设备中,基本都已经实现潜液放流,如专利号200620103968.8一种金属熔炼设备的放流装置所述:熔炼炉的炉内腔和外腔设有放流孔的耐火砖,该耐火砖的放流孔密封配装有封堵装置,熔炼炉外腔底部与保温炉之间贯穿,装有连通的石墨套管连接装置,铜水放流由此控制为密封潜流,其具有以下优点:一是放流时铜水不在与空气接触,基本清除放流时的烟尘,降低除尘系统的压力,车间内环境污染大为好转,每年可少排放烟尘并降低成本开支;二是铜、锌烧损明显降低,单位产品能耗降低15%,保温炉产生的废渣比原来减少50%以上,三是增加了操作的安全性,但同时由于放流砖的结构特点及封堵的操作质量等条件限制,放流砖易发生铜水冷凝冻住,或由于放流砖的塞孔因使用一段时间后氧化磨损而需要重新更换,从而影响了熔炼的连续生产,增加了成本开支,由于换一只放流砖需要8小时左右,在更换放流砖时,整套熔炼设备需要处于降压保温状态,耗用大量电能。In the current brass smelting and processing equipment, the submerged liquid discharge has basically been realized, as described in the patent No. 200620103968.8, a discharge device for metal smelting equipment: the inner cavity and outer cavity of the melting furnace are provided with refractory bricks with discharge holes , the discharge hole of the refractory brick is sealed and equipped with a plugging device, the bottom of the outer chamber of the melting furnace and the holding furnace run through, and a connected graphite sleeve connection device is installed, so that the discharge of copper water is controlled as a sealed submerged flow, which has the following characteristics Advantages: First, the copper water is not in contact with the air during discharge, basically removes the smoke and dust during discharge, reduces the pressure of the dust removal system, greatly improves the environmental pollution in the workshop, reduces smoke and dust emissions every year and reduces costs; second, copper and zinc burning The loss is significantly reduced, the energy consumption per unit of product is reduced by 15%, and the waste slag generated by the holding furnace is reduced by more than 50% compared with the original. , the discharge brick is prone to copper water condensation and freezing, or because the plug hole of the discharge brick needs to be replaced due to oxidation and wear after a period of use, which affects the continuous production of smelting and increases the cost. It takes 8 hours to replace a discharge brick Hours or so, when replacing the discharge brick, the whole set of smelting equipment needs to be in the state of step-down and heat preservation, which consumes a lot of electric energy.
发明内容 Contents of the invention
本实用新型主要目的是针对现有技术的不足,从而开发一种可以不占用维修时间,生产效率高,生产成本低,电耗节省的金属熔炼用的放流砖。The main purpose of the utility model is to solve the deficiencies of the prior art, thereby developing a discharge brick for metal smelting that does not take up maintenance time, has high production efficiency, low production cost, and saves power consumption.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种金属熔炼炉用放流砖,其特征在于:在熔炼炉底部的内腔设有并列放置的二个放流砖,放流砖采用石墨制造,放流砖通过放流孔与保温炉相连通;放流砖内设有水平设置的进流孔,进流孔的上壁开有堵流孔,堵流孔的孔径小于现有技术的孔径,这样有利于堵流,还设有垂直设置的放流孔,放流孔与堵流孔之间用横管横向贯通。采用双放流砖的目的在于:当一个放流砖因磨损而需要更换维修时,可以启用另一个放流砖,因而节省了因维修而停产时间,也节省了电能损耗。The above-mentioned technical problems of the utility model are mainly solved by the following technical scheme: a discharge brick for metal smelting furnace, which is characterized in that two discharge bricks placed side by side are arranged in the inner cavity at the bottom of the melting furnace. Made of graphite, the discharge brick is connected with the holding furnace through the discharge hole; the discharge brick is provided with a horizontally arranged inlet hole, and the upper wall of the inlet hole is provided with a blocking hole, and the aperture of the blocking hole is smaller than the aperture of the prior art , which is conducive to blocking the flow, and is also provided with a vertical discharge hole, and a horizontal tube is used to connect the discharge hole and the blocking hole horizontally. The purpose of using double discharge bricks is: when one discharge brick needs to be replaced and repaired due to wear and tear, another discharge brick can be used, thus saving downtime due to maintenance and saving power consumption.
本实用新型的技术方案还可以进一步完善,The technical scheme of the utility model can also be further improved,
作为优选,所述横管为倾斜设置,斜度为与水平线之间形成5-10°的倾角。亦即横管由堵流孔方向向放流孔方向向下倾斜,并与水平线形成5-10°的倾角,这样有利于铜液流出,不会产生积液。Preferably, the horizontal tube is arranged obliquely, with an inclination angle of 5-10° relative to the horizontal line. That is to say, the horizontal pipe is inclined downward from the direction of the blocking flow hole to the direction of the discharge hole, and forms an inclination angle of 5-10° with the horizontal line, which is conducive to the outflow of copper liquid and will not produce effusion.
作为优选,所述进流孔与放流孔的轴线垂直相交。Preferably, the axis of the inlet hole and the outlet hole perpendicularly intersect.
本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:
一是可以保证熔炼炉的连续生产;One is to ensure the continuous production of the melting furnace;
二是减少更换石墨放流砖的成本开支;The second is to reduce the cost of replacing graphite discharge bricks;
三是节约了由于更换、维修石墨放流砖而耗用的电炉保温电费。The third is to save the electric furnace insulation electricity cost due to the replacement and maintenance of graphite discharge bricks.
附图说明 Description of drawings
附图1是本实用新型的一种结构主视图;Accompanying
附图2是图1的A-A剖面图。Accompanying
具体实施方式 Detailed ways
下面通过实施例并结合附图,对本实用新型的技术方案作进一步具体说明。The technical solution of the utility model is further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例:Example:
如图1、图2所示的二个放流砖1,采用石墨制造,并列设置在熔炼炉底部的内腔,通过放流孔13与保温炉相连通。放流砖1内设有水平设置的进流孔11,进流孔的上壁或称上端开有堵流孔12,堵流孔12与堵流上口之间有一个扩径斜面15,使堵流孔12的孔径小于现有技术的孔径,这样有利于堵流,在进流孔的边上还设有放流孔13,进流孔与放流孔的轴线垂直相交,放流孔与堵流孔之间用横管14连通,横管14呈5度的倾斜,便于放流时铜水沿倾斜面自流至放流孔,减少铜水冷凝冻住的可能性。在熔炼炉熔炼前,将双放流砖分别用塞棒在堵流位置塞住,两放流砖1之间的间隙用耐火材料2填充,放流孔底部用石墨导流砖连接,导入保温炉中。需要放流时,打开一个塞棒,熔液就会由熔炼炉自流进入保温炉。当一个放流砖需要更换维修时,即可启用另一个放流砖堵流孔上的塞棒,因而避免了因更换放流砖而停产的损失。The two
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201128563U CN201072297Y (en) | 2007-08-01 | 2007-08-01 | Discharging brick used for metal melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201128563U CN201072297Y (en) | 2007-08-01 | 2007-08-01 | Discharging brick used for metal melting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201072297Y true CN201072297Y (en) | 2008-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201128563U Expired - Fee Related CN201072297Y (en) | 2007-08-01 | 2007-08-01 | Discharging brick used for metal melting furnace |
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| Country | Link |
|---|---|
| CN (1) | CN201072297Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102216477A (en) * | 2008-09-05 | 2011-10-12 | 斯托品克股份公司 | Copper anode furnace and method of operation thereof |
| CN110303122A (en) * | 2019-07-24 | 2019-10-08 | 浙江科宇金属材料有限公司 | One kind is novel to release pedestal and installation and application |
-
2007
- 2007-08-01 CN CNU2007201128563U patent/CN201072297Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102216477A (en) * | 2008-09-05 | 2011-10-12 | 斯托品克股份公司 | Copper anode furnace and method of operation thereof |
| CN110303122A (en) * | 2019-07-24 | 2019-10-08 | 浙江科宇金属材料有限公司 | One kind is novel to release pedestal and installation and application |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Ningbo Changzhen Coppery Co., Ltd. Assignor: Song Changhong Contract fulfillment period: 2009.4.8 to 2017.7.31 Contract record no.: 2009330000695 Denomination of utility model: Discharging brick used for metal melting furnace Granted publication date: 20080611 License type: Exclusive license Record date: 20090417 |
|
| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.4.8 TO 2017.7.31; CHANGE OF CONTRACT Name of requester: NINGBO CHANGZHEN COPPER CO., LTD. Effective date: 20090417 |
|
| ASS | Succession or assignment of patent right |
Owner name: NINGBO CHANGZHEN COPPER INDUSTRY CO., LTD. Free format text: FORMER OWNER: SONG ZHANGHONG Effective date: 20110908 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20110908 Address after: Xiejialu village 315473 Zhejiang province Yuyao City Simen Town Patentee after: Ningbo Changzhen Coppery Co., Ltd. Address before: 315473 Zhejiang Province, Yuyao City Simen Town xiejialu village Yuyao Changzhen Copper Co. Ltd. Patentee before: Song Changhong |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080611 Termination date: 20150801 |
|
| EXPY | Termination of patent right or utility model |