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CN201070760Y - air tool - Google Patents

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Publication number
CN201070760Y
CN201070760Y CNU2007201425108U CN200720142510U CN201070760Y CN 201070760 Y CN201070760 Y CN 201070760Y CN U2007201425108 U CNU2007201425108 U CN U2007201425108U CN 200720142510 U CN200720142510 U CN 200720142510U CN 201070760 Y CN201070760 Y CN 201070760Y
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China
Prior art keywords
valve hole
piston
push rod
pneumatic tool
button
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Expired - Fee Related
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CNU2007201425108U
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Chinese (zh)
Inventor
陈俊豪
刘岳沛
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Shuntai Precision Industry Co ltd
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Shuntai Precision Industry Co ltd
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Abstract

A pneumatic tool includes a body, a piston, an elastic member, and a trigger unit. The body comprises an air inlet flow channel, an air outlet flow channel and a valve hole, wherein the valve hole is provided with an operation section which is staggered with the air outlet flow channel and extends out of the body. The piston is arranged in the air inlet flow passage and comprises a top which can protrude into the valve hole. The elastic element continuously provides a force for the piston to abut against the valve hole. The trigger unit comprises an exposed key and a push rod extending into the operation section of the valve hole from the key, the push rod is provided with a tail end abutting against the top of the piston, and the piston moves between an opening position which is pushed by the push rod to be far away from the valve hole and a closing position which closes the valve hole.

Description

气动工具 air tool

技术领域 technical field

本实用新型涉及一种气动工具,特别是涉及一种控制气体流通或截止的结构精简的气动工具。The utility model relates to a pneumatic tool, in particular to a pneumatic tool with a simplified structure for controlling gas circulation or cut-off.

背景技术 Background technique

如图1所示,以往一种气动工具100包含一个本体11、一个气缸12、一个活塞杆13、一个按键14,及一个弹性元件15。As shown in FIG. 1 , a conventional pneumatic tool 100 includes a body 11 , a cylinder 12 , a piston rod 13 , a button 14 , and an elastic element 15 .

该本体11包括一个进气流道111、一个出气流道112,及一个连通于该进气流道111与该出气流道112之间的阀门孔113,该阀门孔113与该出气流道112交错且延伸到该本体11外部,该气缸12套设于该阀门孔113中,该活塞杆13穿设于该气缸12中并延伸出该阀门孔113外部,该按键14连结于该活塞杆13以提供使用操作,该弹性元件15套设于该活塞杆13并介于该按键14与该气缸12之间。The body 11 includes an inlet flow channel 111, an outlet flow channel 112, and a valve hole 113 connected between the inlet flow channel 111 and the outlet flow channel 112, the valve hole 113 and the outlet flow channel 112 intersect and Extending to the outside of the body 11, the cylinder 12 is sleeved in the valve hole 113, the piston rod 13 is passed through the cylinder 12 and extends out of the valve hole 113, the button 14 is connected to the piston rod 13 to provide In operation, the elastic element 15 is sleeved on the piston rod 13 and interposed between the button 14 and the cylinder 12 .

这样,当使用者按压该按键14时,就可以连动该活塞杆13滑动,使得该进气流道111中的气体经由该气缸12输送到该出气流道112中,进而让该气动工具100顺利产生运行。In this way, when the user presses the button 14, the piston rod 13 can be linked to slide, so that the gas in the inlet flow channel 111 is transported to the outlet flow channel 112 through the cylinder 12, so that the pneumatic tool 100 can smoothly Generate run.

然而,上述结构设计仍有以下缺点,以致于成本仍然偏高,制造与加工上都不易,其缺点如下:However, the above-mentioned structural design still has the following disadvantages, so that the cost is still relatively high, and it is not easy to manufacture and process. The disadvantages are as follows:

(1).该气缸12的结构不易进行塑料射出成型,脱模也不易,因此必须采用成本较高的金属材料,并且需要以切削方式做加工,以此制作出的气缸12会导致材料成本高及工时成本高。(1). The structure of the cylinder 12 is not easy to carry out plastic injection molding, and it is not easy to remove the mold. Therefore, it is necessary to use high-cost metal materials, and it needs to be processed by cutting. The cylinder 12 produced in this way will lead to high material costs. And high labor cost.

(2).由于该活塞杆13的一端必须封抵住该气缸12的中间穿孔,另一端必须连结该按键14使用,因此该活塞杆13与该按键14必须分别制作,无法简化一体成型,于是导致成本增加与零件数量多。(2). Since one end of the piston rod 13 must be sealed against the central perforation of the cylinder 12, and the other end must be connected to the button 14 for use, the piston rod 13 and the button 14 must be made separately, and integral molding cannot be simplified. Resulting in increased costs and a large number of parts.

(3).为了配合该气缸12的设计结构,该出气流道112向上倾斜钻设,且与该进气流道111所钻设的方向错位而非同一直线,此种经过该气缸12转折的通道结构不但会增加制造上的复杂度,还会对气流的流通造成干扰,于是导致成本增加以及气流输出的品质降低。(3). In order to match the design structure of the cylinder 12, the outlet flow channel 112 is drilled upwards, and is misaligned with the direction drilled by the intake flow channel 111 instead of being on the same line. This kind of passage passing through the cylinder 12 turns The structure not only increases the manufacturing complexity, but also interferes with the circulation of the airflow, thus resulting in an increase in cost and a decrease in the quality of the airflow output.

实用新型内容Utility model content

本实用新型的一目的在于提供一种制造容易、成本低、控制气体流通或截止的结构精简、气流输出品质佳的气动工具。An object of the present utility model is to provide a pneumatic tool which is easy to manufacture, low in cost, simple in structure for controlling gas circulation or cut-off, and good in airflow output quality.

于是,本实用新型气动工具包含一个本体、一个活塞,及一个扳机单元,该本体包括一个进气流道、一个出气流道,及一个连通于该进气流道与该出气流道之间的阀门孔,该阀门孔具有一个与该出气流道交错且延伸到该本体外的操作段。Therefore, the pneumatic tool of the present utility model includes a body, a piston, and a trigger unit, and the body includes an inlet flow passage, an outlet flow passage, and a valve hole connected between the inlet flow passage and the outlet flow passage , the valve hole has an operating section intersecting with the outlet flow channel and extending out of the body.

本实用新型的特征在于:该活塞设置于该进气流道中,并包括一可凸伸入于该阀门孔的操作段的顶部,该气动工具还包含一个弹性元件,该弹性元件可持续提供该活塞一朝向该阀门孔顶抵的力量,该扳机单元包括一个外露的按键,及一个自该按键延伸入该阀门孔的操作段的推杆,该推杆具有一末端顶抵于该活塞的顶部,该活塞在一受到该推杆推动而远离该阀门孔的开启位置与一封闭住该阀门孔的封闭位置间移动。The utility model is characterized in that: the piston is arranged in the air intake channel, and includes a top portion of the operating section that can protrude into the valve hole, and the pneumatic tool also includes an elastic element, which can continuously provide the piston a force against the valve hole, the trigger unit includes an exposed button, and a push rod extending from the button into the operating section of the valve hole, the push rod has an end that abuts against the top of the piston, The piston moves between an open position pushed away from the valve hole by the push rod and a closed position closing the valve hole.

本实用新型的有益效果在于:由于该活塞设置于该进气流道中,并可经由该推杆推动而直接使得该进、出气流道相互连通,因此该进、出气流道在设计上可形成一直线,进而使制造加工上简便许多,另外该按键与该推杆只需要推动该活塞运行,且不受限于其它构件而一定要分别制造,所以该按键与该推杆在制造时的结构简单,也能够一体成型,所以可充分满足制造容易、成本低、结构精简的生产需求。The beneficial effect of the utility model is that: since the piston is arranged in the air intake channel, and can be pushed by the push rod to directly make the inlet and outlet air channels communicate with each other, the design of the inlet and outlet air channels can form a constant wire, which makes the manufacturing and processing much simpler. In addition, the button and the push rod only need to push the piston to run, and are not limited to other components and must be manufactured separately. Therefore, the structure of the button and the push rod is simple in manufacture. , can also be integrally formed, so it can fully meet the production requirements of easy manufacture, low cost, and simplified structure.

附图说明 Description of drawings

图1是说明以往一种气动工具结构的示意图;Fig. 1 is a schematic diagram illustrating the structure of a conventional pneumatic tool;

图2是说明本实用新型气动工具的第一较佳实施例的示意图;Fig. 2 is a schematic diagram illustrating the first preferred embodiment of the utility model pneumatic tool;

图3是说明上述该第一较佳实施例中,一活塞结构的示意图;Fig. 3 is a schematic diagram illustrating the structure of a piston in the above-mentioned first preferred embodiment;

图4是说明在上述该第一较佳实施例中,一扳机单元的组成结构的剖视图;Fig. 4 is a cross-sectional view illustrating the composition of a trigger unit in the above-mentioned first preferred embodiment;

图5是说明上述该第一较佳实施例的使用状态的示意图;Fig. 5 is a schematic diagram illustrating the use state of the above-mentioned first preferred embodiment;

图6是说明本实用新型气动工具的第二较佳实施例的剖视图;Fig. 6 is a cross-sectional view illustrating a second preferred embodiment of the utility model pneumatic tool;

图7是说明上述该第二较佳实施例的使用状态的示意图。Fig. 7 is a schematic diagram illustrating the use state of the above-mentioned second preferred embodiment.

具体实施方式 Detailed ways

下面结合附图及实施例对本实用新型进行详细说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.

在本实用新型被详细描述前,要注意的是,以下的说明内容中,类似的元件是以相同的编号来表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same numerals.

如图2、3、4所示,本实用新型气动工具200的第一较佳实施例包含一个本体20、一个活塞30、一个弹性元件40,及一个扳机单元50。As shown in FIGS. 2 , 3 , and 4 , the first preferred embodiment of the pneumatic tool 200 of the present invention includes a body 20 , a piston 30 , an elastic element 40 , and a trigger unit 50 .

该本体20包括一个进气流道21、一个出气流道22、一个连通于该进气流道21与该出气流道22之间的阀门孔23,及一个形成于该阀门孔23与该进气流道21之间的抵肩部24。The body 20 includes an inlet flow channel 21, an outlet flow channel 22, a valve hole 23 connected between the inlet flow channel 21 and the outlet flow channel 22, and a valve hole 23 formed between the valve hole 23 and the inlet flow channel. Butt 24 between 21.

该阀门孔23具有一个与该出气流道22交错且延伸到该本体20外的操作段231,及一个连通于该进气流道21与该操作段231之间的阀门段232,该阀门段232的孔径小于该进气流道21,该抵肩部24形成于该阀门段232与该进气流道21之间,该进气流道21、该阀门孔23的阀门段232与该出气流道22围绕于一轴线X。The valve hole 23 has an operating segment 231 intersecting with the outlet channel 22 and extending out of the body 20, and a valve segment 232 connected between the inlet channel 21 and the operating segment 231, the valve segment 232 The diameter of the inlet channel 21 is smaller than that of the intake channel 21. The shoulder portion 24 is formed between the valve section 232 and the intake channel 21. The intake channel 21, the valve section 232 of the valve hole 23 and the outlet channel 22 surround on an axis X.

该活塞30设置于该进气流道21中,并包括一可凸伸入于该阀门孔23的操作段231的顶部31、一相反于该顶部31的底部32、一个设置于该顶部31的钢珠33、一个套设于该底部32并面向该阀门孔23的气密环34,及多个分别形成于该顶部31与底部32之间的凸肋35与沟槽36,该活塞30的顶部31至底部32是一体成型的塑料材料。The piston 30 is disposed in the intake air passage 21, and includes a top 31 protruding into the operating section 231 of the valve hole 23, a bottom 32 opposite to the top 31, and a steel ball disposed on the top 31. 33. An airtight ring 34 sleeved on the bottom 32 and facing the valve hole 23, and a plurality of convex ribs 35 and grooves 36 respectively formed between the top 31 and the bottom 32, the top 31 of the piston 30 To the bottom 32 is an integrally formed plastic material.

该弹性元件40是一个顶抵于该活塞30底部32的压缩弹簧,可持续提供该活塞30朝向该阀门孔23顶抵的力量,使得该活塞30在未使用时都抵向该阀门孔23,直到高压气体充入该进气流道21时,就能使得该气密环34抵贴于该抵肩部24,该阀门孔23的阀门段232呈现封闭状态。The elastic element 40 is a compression spring against the bottom 32 of the piston 30, which can continuously provide the force of the piston 30 against the valve hole 23, so that the piston 30 is against the valve hole 23 when not in use, When the high-pressure gas is filled into the intake channel 21 , the air-tight ring 34 can be abutted against the shoulder portion 24 , and the valve section 232 of the valve hole 23 is in a closed state.

该扳机单元50包括一个外露的按键51、一个自该按键51延伸入该阀门孔23的操作段231的推杆52,及一个插销53。The trigger unit 50 includes an exposed button 51 , a push rod 52 extending from the button 51 into the operating section 231 of the valve hole 23 , and a latch 53 .

该按键51至该推杆52是一体成型的塑料材料,该按键51具有一个沿着该阀门孔23的操作段231延伸的长穿孔511。The button 51 and the push rod 52 are integrally formed of plastic material, and the button 51 has a long through hole 511 extending along the operating section 231 of the valve hole 23 .

该推杆52具有一末端521,及一围绕于该末端521的导引面522,该导引面522朝向该末端521逐渐缩束并顶抵于该活塞30的钢珠33。The push rod 52 has an end 521 and a guiding surface 522 surrounding the end 521 . The guiding surface 522 gradually shrinks toward the end 521 and abuts against the steel ball 33 of the piston 30 .

该插销53穿设于该本体20与该长穿孔511。The pin 53 passes through the body 20 and the long through hole 511 .

如图2、3、4、5所示,以下将进一步说明本实用新型的使用情况,使用时该活塞30在一受到该推杆52推动而远离该阀门孔23的开启位置(如图5所示)与一封闭住该阀门孔23的封闭位置(如图2所示)之间移动。As shown in Figures 2, 3, 4, and 5, the use of the present utility model will be further described below. During use, the piston 30 is pushed away from the valve hole 23 by the push rod 52 (as shown in Figure 5 ) shown) and a closed position (as shown in FIG. 2 ) that closes the valve hole 23 to move.

当该按键51未受到任何的外力按压时,受到高压气体的充入可使得该气密环34抵贴于该抵肩部24,于是该阀门孔23会呈现封闭状态,该出气流道22中没有气流进入,而当使用者按压该按键51时,该推杆52的导引面522斜度会使得该活塞30向下活动,进而使得该气密环34与该抵肩部24分离、该进气流道21中的气体能通过该活塞30的沟槽36,于是高压气体能进入该出气流道22中形成气流,顺利地将后续零元件做推动,此时如果将该按键51放松就能使得该活塞30再向上顶抵封闭住该阀门孔23,并同时推动该推杆52恢复至先前位置状态。When the button 51 is not pressed by any external force, the air-tight ring 34 can be pressed against the shoulder portion 24 by the high-pressure gas filling, so the valve hole 23 will be in a closed state. No air flow enters, and when the user presses the button 51, the inclination of the guide surface 522 of the push rod 52 will make the piston 30 move downward, so that the air-tight ring 34 is separated from the shoulder portion 24, the The gas in the inlet flow channel 21 can pass through the groove 36 of the piston 30, so the high-pressure gas can enter the outlet flow channel 22 to form an air flow, and smoothly push the subsequent components. At this time, if the button 51 is released, the The piston 30 pushes upwards to close the valve hole 23, and at the same time pushes the push rod 52 back to its previous position.

如图6、7所示,以下将更进一步说明本实用新型气动工具200的第二较佳实施例,其中图6与图7分别表示出该按键51在被按压前、后的状态,该第二较佳实施例与上述该第一较佳实施例大致相同,不同处在于该扳机单元50的按键51是采用塑料材料,而该推杆52是采用连结于该按键51的金属材料,该按键51与该推杆52通过埋入射出成型而稳固地相互连结,该扳机单元50还包括一个配合该推杆52穿伸的套环54,该套环54套合于该阀门孔23的操作段231。As shown in Figures 6 and 7, the second preferred embodiment of the utility model pneumatic tool 200 will be further described below, wherein Figure 6 and Figure 7 respectively show the state of the button 51 before and after being pressed, the first The second preferred embodiment is roughly the same as the above-mentioned first preferred embodiment, except that the button 51 of the trigger unit 50 is made of plastic material, and the push rod 52 is made of metal material connected to the button 51. 51 and the push rod 52 are firmly connected to each other through embedded injection molding, and the trigger unit 50 also includes a collar 54 that fits the push rod 52 to penetrate, and the collar 54 fits in the operating section of the valve hole 23 231.

该推杆52是金属材料所以能提升物性强度,也能避免在高压气体流通时,可能造成冲压变形以及该钢珠33对该推杆52所造成的损害,进而增加耐用的效果。The push rod 52 is made of metal material, so it can improve the physical strength, and can also avoid stamping deformation and damage to the push rod 52 caused by the steel ball 33 when the high-pressure gas flows, thereby increasing the durable effect.

该套环54用以减少该推杆52在面对高压气体流通时的受力面积,所以操作该按键51时更易按压而不受到高压气流的气压阻碍。The collar 54 is used to reduce the force-bearing area of the push rod 52 facing the flow of high-pressure gas, so that it is easier to press the button 51 without being hindered by the air pressure of the high-pressure gas flow.

所以,通过在上述结构与动作说明可以发现,由于该活塞30设置于该进气流道21中,并可经由该推杆52推动而直接使得该进、出气流道21、22相互连通,因此该进、出气流道21、22在设计上可形成一直线,进而让制造加工上更简便许多,不需要制作出倾斜转折的气流通道结构,并使得气流通过时的干扰能大幅减少,该活塞30不需要复杂切削与钻孔,除了该钢珠33与该气密环34以外都能使用成本较低的塑料,并且能采用射出一体成型迅速制造。Therefore, it can be found through the description of the above structure and action that since the piston 30 is arranged in the intake air passage 21 and can be pushed by the push rod 52 to directly communicate the inlet and outlet air passages 21, 22 with each other, the The inlet and outlet air passages 21, 22 can be designed to form a straight line, which makes the manufacturing process much easier, does not need to make an inclined and turning air passage structure, and greatly reduces the interference when the air passes through. The piston 30 Complicated cutting and drilling are not required, plastics with lower cost can be used except for the steel ball 33 and the air-tight ring 34, and can be quickly manufactured by injection molding.

此外,由于该按键51与该推杆52只需要推动该活塞30运行,且不受限于其它构件而一定要分别制造,所以该按键51与该推杆52在实际制造时结构简单,也能够一体成型地采用塑料材料制造,所以也能大幅降低成本,并且充分满足制造容易、结构精简的生产需求。In addition, since the button 51 and the push rod 52 only need to push the piston 30 to operate, and are not limited to other components and must be manufactured separately, the button 51 and the push rod 52 are simple in structure during actual manufacture, and can be The integral molding is made of plastic materials, so the cost can be greatly reduced, and the production requirements of easy manufacture and simplified structure can be fully met.

Claims (9)

1. pneumatic tool, comprise a body, a piston, and trigger unit, this body comprises that an air inlet runner, one go out flow channel, and one be communicated in this air inlet runner and this and go out valve hole between the flow channel, this valve hole have one with this to go out flow channel staggered and extend to this external lever piece, it is characterized in that:
This piston is arranged in this air inlet runner, and comprises that one can protrude in the top of the lever piece in this valve hole;
This pneumatic tool also comprises a flexible member, the sustainable strength of this piston one towards this valve hole contact that provides of this flexible member; And
This trigger unit comprises a button that exposes, and push rod that extends into the lever piece in this valve hole from this button, this push rod has the top that an end is resisted against this piston, and this piston is subjected to that this push rod promotes and closes between the detent position in this valve hole mobile away from the enable possition and in this valve hole one.
2. pneumatic tool according to claim 1, it is characterized in that: the valve hole of this body also has a valve section that is communicated between this air inlet runner and this lever piece, the aperture of this valve section is less than this air inlet runner, and this body also comprises a shoulder that supports that is formed between this valve section and this air inlet runner.
3. pneumatic tool according to claim 2 is characterized in that: the valve section in the air inlet runner of this body, this valve hole and this go out flow channel around an axis.
4. pneumatic tool according to claim 1 is characterized in that: this piston also comprises a bottom in contrast to this top, and this flexible member is a compression spring that is resisted against this bottom.
5. pneumatic tool according to claim 1, it is characterized in that: the top of this piston to bottom is integrated plastic material, this piston comprises also that a steel ball that is arranged at this top, one are sheathed on this bottom and towards the gas-tight ring in this valve hole, and a plurality of fin and grooves that are formed at respectively between this top and bottom.
6. pneumatic tool according to claim 1, it is characterized in that: the button of this trigger unit to this push rod is integrated plastic material, this trigger unit also comprises a latch, this button has a long perforation of extending along the lever piece in this valve hole, and this latch is arranged in this body and the perforation of this length.
7. pneumatic tool according to claim 1 is characterized in that: the push rod of this trigger unit also has one around this terminal guiding face, and this guiding face is towards contract gradually bundle and be resisted against the top of this piston of this end.
8. pneumatic tool according to claim 1, it is characterized in that: the button of this trigger unit is a plastic material, this push rod is the metal material that is linked to this button, this trigger unit also comprises a latch, this button also has a long perforation of extending along the lever piece in this valve hole, and this latch is arranged in this body and the perforation of this length.
9. pneumatic tool according to claim 1 is characterized in that: this trigger unit also comprises a collar that cooperates this push rod to stretch through, and this collar is sleeved on the lever piece in this valve hole.
CNU2007201425108U 2007-04-27 2007-04-27 air tool Expired - Fee Related CN201070760Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103128535A (en) * 2011-11-24 2013-06-05 陕西重型汽车有限公司 Grease-nipple nut-cap gun
CN104339320A (en) * 2013-07-24 2015-02-11 北汽福田汽车股份有限公司 Pneumatic buckle gun
CN106426246A (en) * 2014-08-12 2017-02-22 吉生机械股份有限公司 Pneumatic tool

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103128535A (en) * 2011-11-24 2013-06-05 陕西重型汽车有限公司 Grease-nipple nut-cap gun
CN104339320A (en) * 2013-07-24 2015-02-11 北汽福田汽车股份有限公司 Pneumatic buckle gun
CN104339320B (en) * 2013-07-24 2016-08-24 北汽福田汽车股份有限公司 Pneumatic type buckle rifle
CN106426246A (en) * 2014-08-12 2017-02-22 吉生机械股份有限公司 Pneumatic tool
CN106426246B (en) * 2014-08-12 2019-06-07 吉生机械股份有限公司 Pneumatic tool

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