[go: up one dir, main page]

CN201079000Y - Smoked sheet cutting device - Google Patents

Smoked sheet cutting device Download PDF

Info

Publication number
CN201079000Y
CN201079000Y CNU200720156123XU CN200720156123U CN201079000Y CN 201079000 Y CN201079000 Y CN 201079000Y CN U200720156123X U CNU200720156123X U CN U200720156123XU CN 200720156123 U CN200720156123 U CN 200720156123U CN 201079000 Y CN201079000 Y CN 201079000Y
Authority
CN
China
Prior art keywords
cutting
knife
cutter
edge
arc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU200720156123XU
Other languages
Chinese (zh)
Inventor
李葆
王朝飞
闪亚彬
陈继付
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tobacco Anhui Industrial Co Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CNU200720156123XU priority Critical patent/CN201079000Y/en
Application granted granted Critical
Publication of CN201079000Y publication Critical patent/CN201079000Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

本实用新型公开了一种烟片分切装置,它是将切刀的刃口改为左右两个圆弧刃口,在左右圆弧刃口的中心处设有三尖形刀尖,其刀尖的刃口为切刀刃口的水平线向下延伸并和两侧的圆弧刃口相切。在切刀的下侧设有切刀板,切刀板的前端设有刀口槽,刀口槽的前底端设有与切刀左右圆弧刀口相对应的弧形垫板。本实用新型使安装在卸料臂上的切刀板的刀口槽与切刀有较好的配合,使切后的烟块顺利的落入导向板上而不再粘连。

The utility model discloses a tobacco sheet cutting device, which changes the cutting edge of the cutting knife into two left and right circular arc cutting edges, and a three-pointed knife point is arranged at the center of the left and right circular arc cutting edges, and the knife point The cutting edge is that the horizontal line of the cutter cutting edge extends downwards and is tangent to the arc cutting edges on both sides. The lower side of the cutter is provided with a cutter plate, the front end of the cutter plate is provided with a knife-edge groove, and the front bottom of the knife-edge groove is provided with an arc backing plate corresponding to the left and right circular arc edges of the cutter. The utility model enables the knife-edge groove of the cutter plate installed on the discharge arm to cooperate better with the cutter, so that the cut cigarette blocks can smoothly fall into the guide plate without sticking.

Description

烟片分切装置 Smoke cutting device

技术领域: Technical field:

本实用新型涉及一种烟草加工机械,确切的说是一种烟片分切刀具。The utility model relates to a tobacco processing machine, in particular to a tobacco sheet cutting tool.

背景技术: Background technique:

目前用于烟片的分切刀具大都为直线刃口,在切削过程中由于切刀材质、制作工艺,切刀刃口及切刀板的配合、设计缺陷,存在着切削不到位,烟块粘连,不能及时从卸料臂上迅速落到皮带输送机中,造成物料输送间断,不能保证物料的恒流,同时因烟块的粘连,在卸料臂返程时,烟块很容易卡在卸料臂与输送带的出口处,需要停机人卫清理,不仅影响设备的正常运转,而且也带来了严重的不安全因素。At present, most of the slitting knives used for cigarette slices are straight-line cutting edges. During the cutting process, due to the material of the cutting knife, the manufacturing process, the coordination of the cutting edge and the cutting plate, and design defects, there are problems such as insufficient cutting and sticking of cigarette blocks. Failure to quickly drop from the unloading arm to the belt conveyor in time causes intermittent material delivery and cannot ensure a constant flow of material. At the same time, due to the sticking of the cigarette block, the cigarette block is easy to get stuck in the unloading arm when the unloading arm returns. At the exit of the conveyor belt, it needs to be shut down for cleaning, which not only affects the normal operation of the equipment, but also brings serious unsafe factors.

发明内容: Invention content:

本实用新型的目的是提供一种切削彻底的烟片分切装置,避免因切削不到位而造成的烟块粘连,堵塞输送带出口,影响正常生产运转和由此带来的不安全因素。The purpose of the utility model is to provide a cutting device for cutting cigarettes thoroughly, so as to avoid sticking of cigarettes caused by improper cutting, blocking the outlet of the conveyor belt, affecting normal production and operation and causing unsafe factors.

为实现上述目的,本实用新型采取以下设计方案:烟片分切装置包括机架、输送带、卸料臂、切刀及切刀板。切刀的刃口形状及角度相对于切削物品的作用受力至关重要,据有关资料报道,斜切的切割运动与直切的切割运动相比,可以减少30%左右的作用力,因此在不改变机器主体结构的前提下,围绕切刀斜切原理将切刀的直线刃口改为左右两大圆弧刃口,在左右圆弧刃口的中心处设有三尖形刀尖,该刀尖为切刀的中心主要作力点,其刀尖刃口为切刀刃口的水平线向下凸出15-30mm,并和两侧的圆弧刃口相切。由于切刀的运动方式为直下逐步切入烟块,此时圆弧刃口上的接触点是随切刀逐步下切,分出先后依次切入烟块,其压强大大的减小,就此形成斜切的切割方式达到省力的目的。为保证安装在卸料臂上切刀板的刃口槽与切刀有较好的配合,促使切后烟块顺利落入导向板上而不粘连,在切刀的下侧设有卸料臂,卸料臂上装有切刀板,切刀板的前端都设有刀口槽,刀口槽的前底端设有与切刀左右圆弧刃口相对应的弧形垫板。使切刀垫板的外形形状与切刀刃口形状相吻合,同时又保证了切刀板与输送带滚筒外圆弧的配合关系。针对烟叶的物质结构、化学成分和物理特性,其具有较强的弹性、韧性和抗破碎性,且含有较高的糖分和油分,烟叶的抗切能力和抵御被切削的阻力是相当大的,因此切刀在切削时切刀刃口极易被粘附部分烟垢,增大切削阻力。根据切削烟叶原料所具有的特性,对制作切刀的材料要求不但要有较高的硬度和强度,而且还要有较强的韧性,传统的切刀已不能满足使用要求。本实用新型切刀采用合金材料铬12钼钒Cr12MOV,制作该切刀,成型粗磨后,再进行渗碳化钨处理,注渗厚度为1-1.5mm,注渗硬度为HRC≥64。In order to achieve the above purpose, the utility model adopts the following design scheme: the tobacco sheet cutting device includes a frame, a conveyor belt, a discharge arm, a cutter and a cutter plate. The shape and angle of the cutting edge of the cutter are very important to the force of the cutting object. According to relevant reports, the cutting motion of the oblique cut can reduce the force by about 30% compared with the cutting motion of the straight cut. Therefore, in On the premise of not changing the main body structure of the machine, the straight cutting edge of the cutting knife is changed to two circular arc cutting edges on the left and right according to the bevel cutting principle of the cutting knife. The tip is the main point of force in the center of the cutter, and its tip edge protrudes 15-30mm downwards from the horizontal line of the cutter edge, and is tangent to the arc edges on both sides. Since the cutting knife moves straight down and cuts into the cigarette block step by step, the contact point on the arc cutting edge cuts down gradually with the cutting knife, and cuts into the cigarette block successively after separation, and its pressure is greatly reduced, thus forming an oblique cut. way to achieve the purpose of labor saving. In order to ensure that the edge groove of the cutter plate installed on the discharge arm has a good fit with the cutter, so that the cut cigarettes can smoothly fall into the guide plate without sticking, a discharge arm is provided on the lower side of the cutter , A cutter plate is installed on the discharge arm, the front end of the cutter plate is provided with a knife-edge groove, and the front bottom of the knife-edge groove is provided with an arc backing plate corresponding to the left and right circular arc edges of the cutter. The shape of the cutter backing plate matches the shape of the cutter edge, and at the same time, the matching relationship between the cutter plate and the outer arc of the conveyor belt drum is ensured. In view of the material structure, chemical composition and physical characteristics of tobacco leaves, it has strong elasticity, toughness and resistance to crushing, and contains high sugar and oil content. The cutting resistance of tobacco leaves and the resistance against being cut are quite large. Therefore, when the cutting knife is cutting, the cutting edge of the cutting knife is easily adhered to part of the soot, which increases the cutting resistance. According to the characteristics of cutting tobacco leaf raw materials, the material for making cutters is required not only to have higher hardness and strength, but also to have stronger toughness. Traditional cutters can no longer meet the requirements for use. The cutting knife of the utility model is made of alloy material chromium 12 molybdenum vanadium Cr12MOV, and the cutting knife is formed and roughly ground, and then treated with tungsten carbide, the infiltration thickness is 1-1.5mm, and the infiltration hardness is HRC≥64.

本实用新型的优点是设计科学,结构独特。由于改进后的切割装置在切割能力和耐用度上的提高,切割能力由原来的20000大箱提高到98000大箱,提高近5倍,由原来每个工作日粘连卡料造成断料3-5次的现象,转为彻底解决了此类现象的发生。The utility model has the advantages of scientific design and unique structure. Due to the improvement of the cutting capacity and durability of the improved cutting device, the cutting capacity has been increased from 20,000 large boxes to 98,000 large boxes, which is nearly 5 times higher, and the material is broken by 3-5 times each working day. The second phenomenon turned into a complete solution to the occurrence of such phenomena.

下面结合附图作进一步详细说明:Below in conjunction with accompanying drawing, describe in further detail:

附图说明: Description of drawings:

图1为切刀刃口结构示意图。Figure 1 is a schematic diagram of the cutting edge structure.

图2为切刀及切刀板装配示意图。Figure 2 is a schematic diagram of the assembly of the cutter and the cutter board.

具体实施方式: Detailed ways:

图1、2中示出的切刀1的刃口由左圆弧刃口2、右圆弧刃口4构成,在左右圆弧刃口的中心处设有三尖形刀尖3,其刀尖的刃口为切刀刃口的水平线向下延伸15-30mm,并和两侧的圆弧刃口相切。在切刀的下侧设有卸料臂,卸料臂上设有切刀板5,切刀板5的前端设有刀口槽6,刀口槽的前底端设有两块与切刀左右圆弧刃口相对应的弧形垫板7。本实用新型使安装在卸料臂上切刀板的刃口槽与切刀有较好的配合,使切后的烟块顺利的落入导向板上而不再粘连。The edge of the cutting knife 1 shown in Fig. 1, 2 is made up of left arc edge 2, right arc edge 4, and the center of left and right arc edge is provided with tricuspid knife point 3, and its edge The cutting edge of the cutting knife extends downward for 15-30mm from the horizontal line of the cutting edge, and is tangent to the arc cutting edges on both sides. The lower side of the cutter is provided with a discharge arm, the discharge arm is provided with a cutter plate 5, the front end of the cutter plate 5 is provided with a knife-edge groove 6, and the front bottom of the knife-edge groove is provided with two pieces that are in the same circle as the cutter left and right. The arc backing plate 7 corresponding to the arc cutting edge. The utility model makes the edge groove of the cutter plate installed on the unloading arm better cooperate with the cutter, so that the cut cigarette blocks can smoothly fall into the guide plate without sticking.

Claims (4)

1.一种烟片分切装置,包括机架、输送带、卸料臂、切刀及切刀板,其特征在于:切刀(1)的刃口由左圆弧刃口(2)、右圆弧刃口(4)构成,在左右圆弧刃口的中心处设有三尖形刀尖(3),切刀(1)的下侧设有卸料臂,卸料臂上装有切刀板(5)。1. A tobacco sheet cutting device, comprising a frame, a conveyer belt, a discharge arm, a cutter and a cutter plate, is characterized in that: the cutting edge of the cutter (1) is composed of a left circular arc edge (2), The right arc cutting edge (4) is composed of a three-pointed knife point (3) at the center of the left and right arc cutting edges, and the lower side of the cutting knife (1) is provided with a discharge arm, and the cutting knife is installed on the discharge arm plate (5). 2.根据权利要求1所述的烟片分切装置,其特征在于:三尖形刀尖(3)为切刀的中心作力点,其刃口为切刀刃口的水平线向下凸出15-30mm,并和两侧圆弧刃口相切。2. The tobacco sheet cutting device according to claim 1, characterized in that: the three-pointed knife point (3) is the central force point of the cutter, and its cutting edge protrudes 15- 30mm, and tangent to the arc cutting edges on both sides. 3.根据权利要求1所述的烟片分切装置,其特征在于:切刀板(5)的前端部设有刀口槽(6),刀口槽的前底端设有两块与切刀左右圆弧刃口相对应的弧形垫板(7)。3. The tobacco sheet cutting device according to claim 1, characterized in that: the front end of the cutter plate (5) is provided with a knife-edge groove (6), and the front bottom of the knife-edge groove is provided with two pieces on the left and right sides of the knife-edge groove. The arc backing plate (7) corresponding to the arc cutting edge. 4.根据权利要求1所述的烟片分切装置,其特征在于:切刀(1)由合金材料铬12钼钒Cr12MOV制作,成型粗磨后,再进行渗碳化钨处理,注渗厚度为1-1.5mm,注渗硬度HRC≥64。4. The smoke sheet cutting device according to claim 1, characterized in that: the cutting knife (1) is made of alloy material chromium 12 molybdenum vanadium Cr12MOV, after forming and rough grinding, it is then treated with tungsten carbide, and the infiltration thickness 1-1.5mm, infiltration hardness HRC≥64.
CNU200720156123XU 2007-06-26 2007-06-26 Smoked sheet cutting device Expired - Lifetime CN201079000Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU200720156123XU CN201079000Y (en) 2007-06-26 2007-06-26 Smoked sheet cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU200720156123XU CN201079000Y (en) 2007-06-26 2007-06-26 Smoked sheet cutting device

Publications (1)

Publication Number Publication Date
CN201079000Y true CN201079000Y (en) 2008-07-02

Family

ID=39612686

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU200720156123XU Expired - Lifetime CN201079000Y (en) 2007-06-26 2007-06-26 Smoked sheet cutting device

Country Status (1)

Country Link
CN (1) CN201079000Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103328166A (en) * 2010-11-03 2013-09-25 国际烟草机械波兰有限责任公司 Slidable blade to be mounted on the drum of a tobacco cutter
CN109870337A (en) * 2019-02-27 2019-06-11 红塔烟草(集团)有限责任公司 A kind of smoked sheet water analysis cutting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103328166A (en) * 2010-11-03 2013-09-25 国际烟草机械波兰有限责任公司 Slidable blade to be mounted on the drum of a tobacco cutter
CN109870337A (en) * 2019-02-27 2019-06-11 红塔烟草(集团)有限责任公司 A kind of smoked sheet water analysis cutting device

Similar Documents

Publication Publication Date Title
CN201470965U (en) Plexiglass Milling Tool
CN206464062U (en) A kind of activated carbon raw material pulverizer
CN102349695A (en) Slice tobacco thread making process based on slice shredding
CN201079000Y (en) Smoked sheet cutting device
CN108453903A (en) A kind of Multilayer durable type diamond saw blade and its manufacturing method and application method
CN202208071U (en) A plastic granulator
CN101015390A (en) Knife for cutting tobacco sheet
CN108477666A (en) A kind of reconstituted tobacco chasing-attachment and its blunt forces Zha Si mechanisms
CN204976209U (en) A exhaust fume processor cutter blade grinding device
CN207185895U (en) A kind of new filament cutter of anti-crock
CN111011910A (en) Splitting machine and splitting method for regular-hexagon reconstituted tobacco
CN102069510B (en) A linear reciprocating rolling end cutting device
CN201438847U (en) Cutter device for cutting cigarette packet
CN202934625U (en) Paper cutting mechanism used on toilet paper folding machine
CN202456375U (en) Flow control adjustment mechanism for shredder
CN201222972Y (en) Knife blade of filament cutter
CN201986675U (en) Cutting blade of filament cutting machine
CN211466475U (en) a leaf knife
CN201735443U (en) Scraping blade
CN207444257U (en) A kind of cork paper cutting wheel
CN208609906U (en) A device for shredding reconstituted tobacco leaves and its blunt force guillotine mechanism
CN204377770U (en) A kind of dough cutting device
CN205922718U (en) Automatic noodle maker
CN206196790U (en) A kind of divider
CN105768192A (en) Processing method of tobacco leaf slices

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: ANHUI TOBACCO INDUSTRY CO., LTD.

Free format text: FORMER OWNER: CHEN JIFU

Effective date: 20090612

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20090612

Address after: No. 9, Tianda Road, hi tech Development Zone, Anhui, Hefei Province: 230088

Patentee after: China Tobacco Anhui Industrial Corporation

Address before: Anhui Fuyang Fengda mechanical and Electrical Equipment Co., Ltd. (Fuwo Road No. 40), zip code: 236000

Co-patentee before: Zhang Yang

Patentee before: Chen Ji Fu

CX01 Expiry of patent term

Granted publication date: 20080702

CX01 Expiry of patent term