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CN201077130Y - Open type glue-smelting machine - Google Patents

Open type glue-smelting machine Download PDF

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CN201077130Y
CN201077130Y CNU2007200410552U CN200720041055U CN201077130Y CN 201077130 Y CN201077130 Y CN 201077130Y CN U2007200410552 U CNU2007200410552 U CN U2007200410552U CN 200720041055 U CN200720041055 U CN 200720041055U CN 201077130 Y CN201077130 Y CN 201077130Y
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frequency converter
relay
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power
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杨剑平
王志芳
边小荣
周正杰
张军
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CHANGZHOU WUJIN XIECHANG MACHINERY Co Ltd
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CHANGZHOU WUJIN XIECHANG MACHINERY Co Ltd
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Abstract

本实用新型涉及一种炼胶机。本开放式炼胶机具有两个变频调速电机,各电机通过各自的联轴器联接到齿轮减速器,而各齿轮减速器再通过万向联轴器联接到辊筒。而电路装置的第一变频器的电机端子与第一变频调速电机的电源端相连;电路装置的第二变频器的电机端子与第二变频调速电机的电源端相连;电路装置的调速控制电路跨接在第一变频器与第二变频器之间;变频器控制电路的各控制信号输出端与第一变频器、第二变频器相应端口连接。本实用新型的开放式炼胶机在使用中可方便调整前后辊筒之间速比,而且该炼胶机总的能耗下降,传动效率提高,并且噪音减小,使用维护更加方便,使用寿命也相应延长。

Figure 200720041055

The utility model relates to a rubber mixing machine. The open type rubber mixing machine has two variable frequency speed regulating motors, each motor is connected to a gear reducer through its own coupling, and each gear reducer is connected to the roller through a universal coupling. And the motor terminal of the first frequency converter of the circuit device is connected with the power supply terminal of the first variable frequency speed regulating motor; the motor terminal of the second frequency converter of the circuit device is connected with the power supply terminal of the second frequency conversion speed regulating motor; the speed regulation of the circuit device The control circuit is bridged between the first frequency converter and the second frequency converter; each control signal output end of the frequency converter control circuit is connected with corresponding ports of the first frequency converter and the second frequency converter. The open rubber mixing machine of the utility model can conveniently adjust the speed ratio between the front and rear rollers during use, and the total energy consumption of the rubber mixing machine is reduced, the transmission efficiency is improved, and the noise is reduced, and the use and maintenance are more convenient and the service life is longer. also extended accordingly.

Figure 200720041055

Description

开放式炼胶机 Open rubber mixer

技术领域 technical field

本实用新型涉及一种炼胶机,特别涉及一种开放式炼胶机。The utility model relates to a rubber mixing machine, in particular to an open rubber mixing machine.

背景技术 Background technique

在橡塑机械行业广泛使用的开放式炼胶机,前后两个辊筒是以不同的线速度(固定速比)相对回转的,胶料在摩擦力的作用下被拉入两个辊筒之间,随着两辊间隙的缩小,使胶料受到强烈地挤压与剪切,橡胶大分子在机械断链的同时发生氧化断链,从而增加可塑度,达到炼胶的目的。In the open type rubber mixing machine widely used in the rubber and plastic machinery industry, the front and rear rollers rotate relative to each other at different linear speeds (fixed speed ratio), and the rubber material is pulled into the two rollers under the action of friction During the period, as the gap between the two rollers narrows, the rubber material is strongly squeezed and sheared, and the rubber macromolecules are oxidized and broken at the same time as the mechanical chain is broken, thereby increasing the plasticity and achieving the purpose of rubber mixing.

目前使用的开放式炼胶机,具有机架和安装在机架上的电机、减速装置、一对炼胶辊筒、皮带传动机构和一对速比齿轮。后辊筒的一端固定有从动带轮、另一端固定有一只速比齿轮;前辊筒的一端固定有另一只速比齿轮且与后辊筒上的速比齿轮相啮合。电机的动力输出轴与减速装置的动力输入件动配合,减速装置的动力输出轴上固定有主动带轮,主动带轮通过皮带向固定在后辊筒上的从动带轮传的动力,后辊筒通过相互啮合的一对速比齿轮向前辊筒传的动力。而对于闭式集中传动开炼机来说,其电机通过大型闭式齿轮减速器和万向联轴器直接带动前、后辊筒以一定的速比回转。这种结构取消了驱动齿轮和速比齿轮,代之以大型闭式齿轮减速器。The open type rubber mixing machine that uses at present has frame and the motor that is installed on the frame, deceleration device, a pair of rubber mixing rollers, belt transmission mechanism and a pair of speed ratio gears. One end of the rear roller is fixed with a driven pulley, and the other end is fixed with a speed ratio gear; one end of the front roller is fixed with another speed ratio gear which meshes with the speed ratio gear on the rear roller. The power output shaft of the motor cooperates dynamically with the power input part of the reduction device. The drive pulley is fixed on the power output shaft of the reduction device. The drive pulley transmits power to the driven pulley fixed on the rear roller through the belt. The roller transmits power to the front roller through a pair of speed ratio gears meshing with each other. And for the closed centralized drive mill, its motor directly drives the front and rear rollers to rotate at a certain speed ratio through a large closed gear reducer and a universal coupling. This structure cancels the driving gear and the speed ratio gear, and replaces it with a large closed gear reducer.

现有技术中还有一种专门用于破胶的开放式炼胶机(简称破胶机)与上述结构略有不同,由于破胶工艺对速比的要求不很严格,这种传动布置省略了前后辊筒之间的速比齿轮,前后辊筒之间的速比由前后辊筒与胶料之间的摩擦力来提供,速比变化不定,称为自由速比。In the prior art, there is also an open rubber mixer specially used for breaking rubber (referred to as rubber breaking machine), which is slightly different from the above structure. Since the rubber breaking process does not have strict requirements on the speed ratio, this transmission arrangement omits the The speed ratio gear between the front and rear rollers, the speed ratio between the front and rear rollers is provided by the friction between the front and rear rollers and the rubber material, and the speed ratio changes indefinitely, which is called the free speed ratio.

前述各种传动布置除破胶机外,均可以有效地保证前后辊筒之间的速比恒定,但胶料或工艺需求发生变化时,则不能方便地对前后辊筒之间的速比进行调整。对于破胶机来说,其传动布置虽然由于速比要求不严格,采用了自由速比,但这种状态下前后辊筒之间的速比完全由辊筒与胶料之间的摩擦力来提供,不能得到准确控制,一旦胶料或工艺需求发生变化,根本无法调整。All the transmission arrangements mentioned above can effectively ensure a constant speed ratio between the front and rear rollers except for the rubber breaker, but when the rubber material or process requirements change, the speed ratio between the front and rear rollers cannot be easily adjusted. Adjustment. For the rubber breaking machine, although the transmission arrangement adopts the free speed ratio because the speed ratio is not strict, the speed ratio between the front and rear rollers in this state is completely determined by the friction between the roller and the rubber material. It cannot be accurately controlled, and once the rubber material or process requirements change, it cannot be adjusted at all.

随着橡塑行业的发展,特别是再生胶和再生胶粉生产技术的持续发展,各类生产工艺不断进行试验和改进,取得新的突破,使得生产工艺对辊筒速比的需求不再一成不变。这些发展对橡塑机械特别是开放式炼胶机提出了新的要求,前后辊筒之间无法准确、即时调整的固定速比或者自由速比已不能满足生产工艺需求。With the development of the rubber and plastics industry, especially the continuous development of reclaimed rubber and reclaimed rubber powder production technology, various production processes have been continuously tested and improved, and new breakthroughs have been made, so that the production process's demand for roller speed ratio is no longer static . These developments have put forward new requirements for rubber and plastic machinery, especially open rubber mixers. The fixed speed ratio or free speed ratio between the front and rear rollers that cannot be adjusted accurately and instantly cannot meet the production process requirements.

实用新型内容Utility model content

本实用新型的目的是,提供一种在使用中可方便调整前后辊筒之间速比的开放式炼胶机。The purpose of the utility model is to provide an open rubber mixing machine which can conveniently adjust the speed ratio between the front and rear rollers during use.

本实用新型解决其技术问题所采用的技术方案是:本炼胶机具有机架、电机、电路装置、齿轮减速器、一对固定有轴承的炼胶辊筒和一组辊筒轴承座;机架具有左支架、右支架和底座;左支架和右支架固定在底座上而构成支架;电机和齿轮减速器固定在底座上,左支架和右支架上各安装两个辊筒轴承座;炼胶辊筒分为固定有轴承的前辊筒和固定有轴承的后辊筒,前辊筒和后辊筒分别通过各自的轴承转动连接在固定于左支架上的相应的辊筒轴承座上和固定于右支架上的相应的辊筒轴承座上、且前辊筒和后辊筒相对平行设置;其结构特点是:电机有两个,且均为变频调速电机,它们是第一变频调速电机和第二变频调速电机;齿轮减速器也有两个,它们是第一齿轮减速器和第二齿轮减速器;第一变频调速电机通过第一联轴器联接第一齿轮减速器,第一齿轮减速器再通过第一万向联轴器联接到前辊筒;第二变频调速电机通过第二联轴器联接第二齿轮减速器,第二齿轮减速器再通过第二万向联轴器联接到后辊筒;电路装置具有第一变频器、第二变频器、调速控制电路、电源电路、变频器控制电路以及三相电源输入开关;第一变频器的电源端子和第二变频器的电源端子分别通过相应的主电源电线与三相电源输入开关的电源输出端相连;第一变频器的电机端子与第一变频调速电机的电源端相连;第二变频器的电机端子与第二变频调速电机的电源端相连;调速控制电路跨接在第一变频器与第二变频器之间;电源电路的电源输入端与三相电源输入开关的电源输出端连接;电源电路的电源输出端与变频器控制电路的电源端相连;变频器控制电路的各控制信号输出端与第一变频器、第二变频器相应端口连接。The technical solution adopted by the utility model to solve the technical problems is: the rubber mixing machine has a frame, a motor, a circuit device, a gear reducer, a pair of rubber refining rollers with bearings fixed thereon, and a group of roller bearing seats; The frame has a left bracket, a right bracket and a base; the left bracket and the right bracket are fixed on the base to form a bracket; the motor and the gear reducer are fixed on the base, and two roller bearing seats are respectively installed on the left bracket and the right bracket; The rollers are divided into front rollers with fixed bearings and rear rollers with fixed bearings. The front rollers and rear rollers are respectively connected to the corresponding roller bearing seats fixed on the left bracket through their respective bearings and fixed It is located on the corresponding roller bearing seat on the right bracket, and the front roller and the rear roller are set relatively parallel; its structural features are: there are two motors, both of which are frequency conversion speed regulation motors, and they are the first frequency conversion speed regulation motors. The motor and the second variable frequency speed regulating motor; there are also two gear reducers, which are the first gear reducer and the second gear reducer; the first variable frequency speed regulating motor is connected to the first gear reducer through the first coupling, and the second The first gear reducer is connected to the front roller through the first universal coupling; the second variable frequency speed regulating motor is connected to the second gear reducer through the second coupling, and the second gear reducer is connected to the second universal joint The shaft device is connected to the rear roller; the circuit device has a first frequency converter, a second frequency converter, a speed control circuit, a power circuit, a frequency converter control circuit and a three-phase power input switch; the power terminal of the first frequency converter and the second The power terminals of the inverter are respectively connected to the power output terminals of the three-phase power input switch through the corresponding main power wires; the motor terminals of the first inverter are connected to the power terminals of the first variable frequency speed regulating motor; It is connected with the power supply terminal of the second frequency conversion speed regulating motor; the speed control circuit is connected between the first frequency converter and the second frequency converter; the power input terminal of the power supply circuit is connected with the power output terminal of the three-phase power input switch; the power supply The power supply output terminal of the circuit is connected with the power supply terminal of the frequency converter control circuit; each control signal output terminal of the frequency converter control circuit is connected with the corresponding ports of the first frequency converter and the second frequency converter.

上述调速控制电路具有第一电位器SR1、第二电位器SR2和同步调速电位器SR3;同步调速电位器SR3的一端与第一变频器和第二变频器中的一个变频器的控制端子中的第一直流电源输出端相连,同步调速电位器SR3的另一端与该变频器的控制端子中的零电位端电连接,同步调速电位器SR3的可调端同时与第一电位器SR1的一端以及第二电位器SR2的一端相连;第一电位器SR1的另一端与第一变频器的控制端子中的零电位端电连接,第一电位器SR1的可调端与第一变频器的控制端子中的用于接收转速控制信号的模拟量信号输入端相连;第二电位器SR2的另一端与第二变频器的控制端子中的零电位端电连接,第二电位器SR2的可调端与第二变频器的控制端子中的用于接收转速控制信号的模拟量信号输入端相连。第一电位器SR1的连接于第一变频器的控制端子中的零电位端的一端与第二电位器SR2的连接于第二变频器的控制端子中的零电位端的一端相连。The above-mentioned speed regulation control circuit has a first potentiometer SR1, a second potentiometer SR2 and a synchronous speed regulation potentiometer SR3; one end of the synchronous speed regulation potentiometer SR3 is connected to a frequency converter in the first frequency converter and the second frequency converter The output end of the first DC power supply in the terminal is connected, the other end of the synchronous speed regulating potentiometer SR3 is electrically connected with the zero potential end of the control terminal of the frequency converter, and the adjustable end of the synchronous speed regulating potentiometer SR3 is connected with the first One end of the potentiometer SR1 is connected to one end of the second potentiometer SR2; the other end of the first potentiometer SR1 is electrically connected to the zero potential end of the control terminal of the first frequency converter, and the adjustable end of the first potentiometer SR1 is connected to the second The analog signal input terminal used to receive the speed control signal in the control terminal of a frequency converter is connected; the other end of the second potentiometer SR2 is electrically connected with the zero potential end of the control terminal of the second frequency converter, and the second potentiometer The adjustable end of SR2 is connected with the analog signal input end for receiving the speed control signal among the control terminals of the second frequency converter. One end of the first potentiometer SR1 connected to the zero potential end of the control terminals of the first frequency converter is connected to one end of the second potentiometer SR2 connected to the zero potential end of the control terminals of the second frequency converter.

上述变频器控制电路具有转动控制电路;转动控制电路具有常闭按钮开关SB2、转动挤压控制电路和点动退回控制电路;常闭按钮开关SB2的一端与变频器控制电路的电源端相连;转动挤压控制电路设有依次串联的常开按钮开关SB3、第二继电器KA2的常闭的第三触点开关KA2-3和第一继电器KA1的线圈;点动退回控制电路设有依次串联的常开按钮开关SB4、第一继电器KA1的常闭的第四触点开关KA1-4和第二继电器KA2的线圈;常开按钮开关SB3的另一端与常开按钮开关SB4的另一端相连;第一继电器KA1的线圈的另一端和第二继电器KA2的线圈的另一端相连,并且它们的公共接点与电源电路的电源地连通;常开按钮开关SB3的两端并联有用于自保接通状态的第一继电器KA1的常开的第三触点开关KA1-3;常闭按钮开关SB2的另一端与常开按钮开关SB3和常开按钮开关SB4的公共接点相连。第一继电器KA1还具有常开的第一触点开关KA1-1和常开的第二触点开关KA1-2;第一继电器KA1的第一触点开关KA1-1的一端与第一变频器的控制端子中的第二直流电源输出端相连,另一端与第一变频器的控制端子中的用于接收正向转动控制信号的数字量信号输入端相连;第一继电器KA1的第二触点开关KA1-2的一端与第二变频器的控制端子中的第二直流电源输出端相连,另一端与第二变频器的控制端子中的用于接收正向转动控制信号的数字量信号输入端相连。第二继电器KA2还具有常开的第一触点开关KA2-1和常开的第二触点开关KA2-2;第二继电器KA2的第一触点开关KA2-1的一端与第一变频器的控制端子中的第二直流电源输出端相连,另一端与第一变频器的控制端子中的用于接收反向转动控制信号的数字量信号输入端相连;第二继电器KA2的第二触点开关KA2-2的一端与第二变频器的控制端子中的第二直流电源输出端相连,另一端与第二变频器的控制端子中的用于接收反向转动控制信号的数字量信号输入端相连;而第一变频器的电机端子与第一变频调速电机的接线端按正向转动的方式连接,第二变频器的电机端与第二变频调速电机的接线端按反向转动的方式连接。The above frequency converter control circuit has a rotation control circuit; the rotation control circuit has a normally closed button switch SB2, a rotation extrusion control circuit and a jog return control circuit; one end of the normally closed button switch SB2 is connected to the power supply end of the frequency converter control circuit; The squeeze control circuit is provided with the normally open button switch SB3 connected in series, the normally closed third contact switch KA2-3 of the second relay KA2 and the coil of the first relay KA1; Open button switch SB4, the normally closed fourth contact switch KA1-4 of the first relay KA1 and the coil of the second relay KA2; the other end of the normally open button switch SB3 is connected with the other end of the normally open button switch SB4; the first The other end of the coil of the relay KA1 is connected to the other end of the coil of the second relay KA2, and their common contact is connected with the power ground of the power supply circuit; the two ends of the normally open button switch SB3 are connected in parallel with the second end for self-protection on state. The normally open third contact switch KA1-3 of a relay KA1; the other end of the normally closed push button switch SB2 is connected to the common contact of the normally open push button switch SB3 and the normally open push button switch SB4. The first relay KA1 also has a normally open first contact switch KA1-1 and a normally open second contact switch KA1-2; one end of the first contact switch KA1-1 of the first relay KA1 is connected to the first frequency converter The second DC power supply output terminal in the control terminal is connected, and the other end is connected with the digital signal input terminal for receiving the forward rotation control signal in the control terminal of the first frequency converter; the second contact of the first relay KA1 One end of the switch KA1-2 is connected to the output end of the second DC power supply in the control terminal of the second frequency converter, and the other end is connected to the digital signal input end for receiving the forward rotation control signal in the control terminal of the second frequency converter connected. The second relay KA2 also has a normally open first contact switch KA2-1 and a normally open second contact switch KA2-2; one end of the first contact switch KA2-1 of the second relay KA2 is connected to the first inverter The second DC power supply output terminal in the control terminal of the inverter is connected, and the other end is connected with the digital signal input terminal for receiving the reverse rotation control signal in the control terminal of the first frequency converter; the second contact of the second relay KA2 One end of the switch KA2-2 is connected to the second DC power supply output end in the control terminal of the second frequency converter, and the other end is connected to the digital signal input end for receiving the reverse rotation control signal in the control terminal of the second frequency converter The motor terminal of the first frequency converter is connected to the terminal of the first variable frequency speed regulating motor in the way of forward rotation, and the motor terminal of the second frequency converter is connected to the terminal of the second frequency conversion speed regulating motor in the direction of reverse rotation. way to connect.

上述变频器控制电路还具有设置在其电源端与电源电路的电源地之间的制动控制回路;制动控制回路设有相互并联的2~5个常开按钮开关和第三继电器KA3的线圈;这些并联的常开按钮开关同时与第三继电器KA3的线圈串联;第三继电器KA3具有常开的第一触点开关KA3-1、常开的第二触点开关KA3-2和常闭的第三触点开关KA3-3。第三继电器KA3的第一触点开关KA3-1的一端与第一变频器的控制端子中的第二直流电源输出端相连,另一端与第一变频器的控制端子中的用于接收制动控制信号的数字量信号输入端相连;第三继电器KA3的第二触点开关KA3-2的一端与第二变频器的控制端子中的第二直流电源输出端相连,另一端与第二变频器的控制端子中的用于接收制动控制信号的数字量信号输入端相连。第三继电器KA3的第三触点开关KA3-3串联在第一继电器KA1的线圈和第二继电器KA2的线圈的公共接点与电源电路的电源地之间。The above frequency converter control circuit also has a braking control circuit arranged between its power supply terminal and the power supply ground of the power supply circuit; the braking control circuit is provided with 2 to 5 normally open button switches connected in parallel and the coil of the third relay KA3 ; These parallel normally open button switches are connected in series with the coil of the third relay KA3 at the same time; the third relay KA3 has a normally open first contact switch KA3-1, a normally open second contact switch KA3-2 and a normally closed The third contact switch KA3-3. One end of the first contact switch KA3-1 of the third relay KA3 is connected with the second DC power supply output end in the control terminal of the first frequency converter, and the other end is connected with the control terminal of the first frequency converter for receiving braking The digital signal input end of the control signal is connected; one end of the second contact switch KA3-2 of the third relay KA3 is connected with the second DC power output end of the control terminal of the second inverter, and the other end is connected with the second inverter The digital signal input terminal used to receive the brake control signal in the control terminal is connected. The third contact switch KA3-3 of the third relay KA3 is connected in series between the common contact of the coils of the first relay KA1 and the second relay KA2 and the power ground of the power circuit.

上述变频器控制电路还具有保护控制电路;保护控制电路具有第一变频器的控制端子中的输出继电器端口及相应的内设开关、和第二变频器的控制端子中的输出继电器端口及相应的内设开关,第一变频器的输出继电器端口的共同端1A端与第二变频器的输出继电器端口的常闭端2B端相连;保护控制电路串连设置在第三继电器KA3的第三触点开关KA3-3的一端与电源电路的电源地之间,也即第三继电器KA3的第三触点开关KA3-3的该端与第一变频器的输出继电器端口的常闭端1B端相连,第二变频器的输出继电器端口的共同端2A端与电源电路的电源地相连。上述变频器控制电路还具有报警器件HL2;保护控制电路的第一变频器的输出继电器端口的常开端1C端与第二变频器的输出继电器端口的常开端2C端相连;报警器件HL2的一端与变频器控制电路的电源端相连,另一端与保护控制电路相连,也即报警器件HL2的该端与第一变频器的输出继电器端口的常开端1C端相连。The above frequency converter control circuit also has a protection control circuit; the protection control circuit has an output relay port and a corresponding built-in switch in the control terminal of the first frequency converter, and an output relay port and a corresponding built-in switch in the control terminal of the second frequency converter. Built-in switch, the common terminal 1A of the output relay port of the first frequency converter is connected with the normally closed terminal 2B of the output relay port of the second frequency converter; the protection control circuit is connected in series with the third contact of the third relay KA3 Between one end of the switch KA3-3 and the power ground of the power supply circuit, that is, the end of the third contact switch KA3-3 of the third relay KA3 is connected to the normally closed end 1B end of the output relay port of the first frequency converter, The common end 2A of the output relay ports of the second frequency converter is connected to the power ground of the power circuit. The above-mentioned frequency converter control circuit also has an alarm device HL2; the normally open end 1C end of the output relay port of the first frequency converter of the protection control circuit is connected with the normally open end 2C end of the output relay port of the second frequency converter; one end of the alarm device HL2 is connected to the The power supply end of the inverter control circuit is connected, and the other end is connected with the protection control circuit, that is, the end of the alarm device HL2 is connected with the normally open end 1C of the output relay port of the first inverter.

上述变频器控制电路具有设置在其电源端与电源电路的电源地之间的复位控制回路;变频器控制电路的复位控制回路设有依次串联的常开按钮开关SB5和第四继电器KA4的线圈;第四继电器KA4还具有常开的第一触点开关KA4-1和常开的第二触点开关KA4-2;第四继电器KA4的第一触点开关KA4-1的一端与第一变频器的控制端子中的第二直流电源输出端相连,另一端与第一变频器的控制端子中的用于接收复位控制信号的数字量信号输入端相连;第四继电器KA4的第二触点开关KA4-2的一端与第二变频器的控制端子中的第二直流电源输出端相连,另一端与第二变频器的控制端子中的用于接收复位控制信号的数字量信号输入端相连。The above-mentioned frequency converter control circuit has a reset control loop arranged between its power supply end and the power supply ground of the power supply circuit; the reset control loop of the frequency converter control circuit is provided with a normally open button switch SB5 and a coil of the fourth relay KA4 connected in series; The fourth relay KA4 also has a normally open first contact switch KA4-1 and a normally open second contact switch KA4-2; one end of the first contact switch KA4-1 of the fourth relay KA4 is connected to the first inverter The second DC power supply output terminal in the control terminal of the inverter is connected, and the other end is connected with the digital signal input terminal for receiving the reset control signal in the control terminal of the first frequency converter; the second contact switch KA4 of the fourth relay KA4 One end of -2 is connected to the output end of the second DC power supply in the control terminals of the second frequency converter, and the other end is connected to the digital signal input end for receiving the reset control signal in the control terminals of the second frequency converter.

上述电路装置还具有快熔电路、第一制动电阻R1和第二制动电阻R2;第一制动电阻R1连接在第一变频器的直流母线正端子与制动电阻端子之间;第二制动电阻R2连接在第二变频器的直流母线正端子与制动电阻端子之间;快熔电路连接在第一变频器与第二变频器的直流母线正端子端之间,且第一变频器直流母线负端子端与第二变频器的直流母线负端子端相连。The above circuit device also has a fast melting circuit, a first braking resistor R1 and a second braking resistor R2; the first braking resistor R1 is connected between the positive terminal of the DC bus of the first frequency converter and the braking resistor terminal; the second The braking resistor R2 is connected between the positive terminal of the DC bus of the second inverter and the braking resistor terminal; the fast fuse circuit is connected between the positive terminal of the DC bus of the first inverter and the second inverter, and the first inverter The negative terminal of the DC bus of the converter is connected to the negative terminal of the DC bus of the second frequency converter.

本炼胶机的前辊筒的直径为400~700mm,长度为600~1000mm;后辊筒的直径为400~700mm,长度为600~1000mm。上述前辊筒和后辊筒优选的直径均为500mm,优选的长度均为800mm。或者前辊筒和后辊筒优选的直径均为450mm,优选的长度均为800mm。或者前辊筒优选的直径为450mm、优选的长度为800mm,后辊筒优选的直径为500mm、优选的长度为800mm。The diameter of the front roller of the rubber mixing machine is 400-700mm, and the length is 600-1000mm; the diameter of the rear roller is 400-700mm, and the length is 600-1000mm. The preferred diameters of the above-mentioned front roller and the rear roller are both 500mm, and the preferred lengths are both 800mm. Or the preferred diameter of the front roller and the rear roller is 450mm, and the preferred length is 800mm. Or the preferred diameter of the front roller is 450mm, and the preferred length is 800mm, and the preferred diameter of the rear roller is 500mm, and the preferred length is 800mm.

本实用新型的有益效果是:(1)本实用新型的开放式炼胶机的传动系统是双电机传动,采用的电机为变频调速电机,两个变频调速电机各自通过联轴器联结一个齿轮减速器,经齿轮减速器分别减速后,由两个万向联轴器分别带动前、后辊筒以一定的速比回转。在本实用新型的电路装置的控制下,可以分别对前后辊筒的速度进行调节,得到生产工艺需要的速比,解决了开放式炼胶机前后辊筒之间的速比无法即时准确调整的问题。(2)本实用新型的电路装置的开放式炼胶机由于采用了变频调速结构,取消了大小驱动齿轮和速比齿轮,使得开放式炼胶机总的能耗下降,传动效率提高,并且噪音减小,使用维护更加方便,使用寿命也相应延长。(3)当本实用新型的电路装置的调速控制电路中的第一电位器和第二电位器的连接于各自变频器的控制端子中的零电位端的一端相连时,有利于控制变频器更稳定地对变频调速电机输出稳定的调频调压电源。(4)因采用变频器和变频调速电机,在差速运行过程中,两只电机的过压过流都得到了保护,在过压状态下,当只采用制动电阻时,可以用来消耗能量达到要求,有过流状态下,变频器可过载150%~170%;当采用快熔电路时,与被带动的电机相连的变频器可输出能量至另一个变频器,从而可作为该另一个变频器的工作消耗,从而达到节能的效果。不论是否采用快熔电路,制动电阻均在制动时起到吸收能量的作用。(5)本实用新型的开放式炼胶机能实行带负载起动,减少了工时,大大提高了工效,改变了以往普通型炼胶机操作繁琐,不能带载起动的缺陷。(6)当本实用新型的辊筒长度限定在600~1000mm范围内,在整个长度方向上能够提供一致、有效的摩擦力、剪切力和挤压力,提高了效率。相较以往的通用开炼机所采用的1200mm的辊筒长度有所缩短,也相应节约了成本。The beneficial effects of the utility model are: (1) the transmission system of the open rubber mixing machine of the utility model is a double-motor transmission, and the motor adopted is a variable-frequency speed-regulating motor, and two frequency-variable speed-regulating motors are respectively connected to one by a coupling The gear reducer is respectively decelerated by the gear reducer, and the front and rear rollers are respectively driven by two universal couplings to rotate at a certain speed ratio. Under the control of the circuit device of the utility model, the speed of the front and rear rollers can be adjusted separately to obtain the speed ratio required by the production process, which solves the problem that the speed ratio between the front and rear rollers of the open rubber mixing machine cannot be adjusted accurately in real time question. (2) The open type rubber mixing machine of the circuit device of the present utility model has canceled the large and small drive gear and speed ratio gear owing to adopted frequency conversion speed regulation structure, makes the total energy consumption of open type rubber mixing machine drop, and transmission efficiency improves, and The noise is reduced, the use and maintenance are more convenient, and the service life is correspondingly extended. (3) When one end of the first potentiometer and the second potentiometer in the speed regulation control circuit of the circuit device of the present utility model are connected to one end of the zero potential end in the control terminals of the respective frequency converters, it is beneficial to control the frequency converter more Stable output of stable frequency and voltage regulation power supply to the frequency conversion speed regulation motor. (4) Due to the use of frequency converter and variable frequency speed regulation motor, the overvoltage and overcurrent of the two motors are protected during the differential speed operation. In the overvoltage state, when only the braking resistor is used, it can be used The energy consumption meets the requirements, and the inverter can be overloaded by 150% to 170% under the condition of overcurrent; when the fast-melting circuit is used, the inverter connected to the driven motor can output energy to another inverter, so that it can be used as the inverter. The work consumption of another frequency converter, so as to achieve the effect of energy saving. Regardless of whether a fast-acting circuit is used, the braking resistor plays a role in absorbing energy during braking. (5) The open-type rubber mixing machine of the utility model can be started with load, which reduces working hours and greatly improves work efficiency, and changes the defects that ordinary rubber mixing machines are cumbersome to operate and cannot be started with load. (6) When the length of the roller of the present invention is limited within the range of 600-1000 mm, it can provide consistent and effective friction, shearing and extrusion forces in the entire length direction, improving the efficiency. Compared with the 1200mm roller length used in the previous general-purpose open mill, the length of the roller is shortened, and the cost is also saved accordingly.

附图说明 Description of drawings

图1是本实用新型的一种结构示意图。Fig. 1 is a kind of structural representation of the utility model.

图2是图1的俯视示意图。FIG. 2 is a schematic top view of FIG. 1 .

图3是图2中前辊筒和后辊筒的结构示意图。Fig. 3 is a structural schematic diagram of the front roller and the rear roller in Fig. 2 .

图4是本实用新型的电路装置的一种电路框图。Fig. 4 is a circuit block diagram of the circuit device of the present utility model.

图5是对应于图3的电原理图。FIG. 5 is an electrical schematic diagram corresponding to FIG. 3 .

图中的标号所表示的零部件为:11——第一变频调速电机;12——第二变频调速电机;13——第一变频器、14——第二变频器、15——调速控制电路、16——电源电路、17——变频器控制电路;18——三相电源输入开关;21——第一联轴器;22——第二连轴器;31——第一齿轮减速器;32——第二齿轮减速器;41——第一万向联轴器;42——第二万向联轴器;5——前辊筒;6——后辊筒;7——辊筒轴承座;8——机架;81——左支架;82——右支架;83——底座。The components represented by the labels in the figure are: 11—the first variable frequency speed regulating motor; 12—the second variable frequency speed regulating motor; 13—the first frequency converter, 14—the second frequency converter, 15— Speed control circuit, 16—power circuit, 17—inverter control circuit; 18—three-phase power input switch; 21—first coupling; 22—second coupling; 31—the first A gear reducer; 32—the second gear reducer; 41—the first universal coupling; 42—the second universal coupling; 5—the front roller; 6—the rear roller; 7—Roller bearing seat; 8—Frame; 81—Left bracket; 82—Right bracket; 83—Base.

具体实施方式 Detailed ways

(实施例1)(Example 1)

见图1及图2,本实施例的开放式炼胶机具有电机、电路装置、齿轮减速器、一对固定有轴承的炼胶辊筒、一组辊筒轴承座7、机架8。电机为变频调速电机,电机有两个,它们是第一变频调速电机11和第二变频调速电机12。齿轮减速器也有两个,它们是第一齿轮减速器31和第二齿轮减速器32。一对炼胶辊筒分为固定有一对滚动轴承的前辊筒5和固定有一对滚动轴承的后辊筒6。1 and 2, the open rubber mixing machine of this embodiment has a motor, a circuit device, a gear reducer, a pair of rubber mixing rollers with fixed bearings, a group of roller bearing seats 7, and a frame 8. The motor is a frequency-variable speed-regulating motor, and there are two motors, which are a first frequency-variable speed-regulating motor 11 and a second frequency-variable speed regulating motor 12 . There are also two gear reducers, which are the first gear reducer 31 and the second gear reducer 32 . A pair of rubber mixing rollers is divided into a front roller 5 fixed with a pair of rolling bearings and a rear roller 6 fixed with a pair of rolling bearings.

仍见图1及图2,机架8具有左支架81、右支架82和底座83;左支架83和右支架82固定在底座83上而构成支架8。第一变频调速电机11、第二变频调速电机12、第一齿轮减速器31和第二齿轮减速器32均固定在底座83上。后辊筒轴承座中的一个固定在左支架81上,另一个固定在右支架82上;前辊筒轴承座中的1个前后滑动设置在左支架81上,另一个前后滑动设置在右支架82上。Still referring to FIG. 1 and FIG. 2 , the frame 8 has a left bracket 81 , a right bracket 82 and a base 83 ; the left bracket 83 and the right bracket 82 are fixed on the base 83 to form the bracket 8 . The first variable frequency speed regulating motor 11 , the second frequency variable speed regulating motor 12 , the first gear reducer 31 and the second gear reducer 32 are all fixed on the base 83 . One of the rear roller bearing seats is fixed on the left bracket 81, and the other is fixed on the right bracket 82; one of the front roller bearing seats slides back and forth on the left bracket 81, and the other slides back and forth on the right bracket 82 on.

见图3,用合金冷硬铸铁经过铸造和机械加工后得到如图所示结构的前辊筒5和后辊筒6。前辊筒5和后辊筒6的直径均为500mm,前辊筒5和后辊筒6的长度均为800mm。See Fig. 3, the front roller 5 and the rear roller 6 with the structure shown in the figure are obtained after casting and machining with alloy chilled cast iron. The diameter of front roller 5 and back roller 6 is 500mm, and the length of front roller 5 and back roller 6 is 800mm.

见图1及图2,前辊筒5通过设置在其两端的轴承转动连接在滑动设置于左支架81和右支架82上的一对前辊筒轴承座7上,后辊筒6通过设置在其两端的轴承转动连接在固定于左支架81和右支架82上的一对后辊筒轴承座7上,且前辊筒5与后辊筒6相互间相对平行设置。1 and 2, the front roller 5 is rotatably connected to a pair of front roller bearing housings 7 which are slidably arranged on the left bracket 81 and the right bracket 82 through the bearings arranged at its two ends, and the rear roller 6 is arranged on the The bearings at its two ends are rotatably connected on a pair of rear roller bearing blocks 7 fixed on the left support 81 and the right support 82, and the front roller 5 and the rear roller 6 are relatively parallel to each other.

仍见图1及图2,第一变频调速电机11通过第一联轴器21联接第一齿轮减速器31,第一齿轮减速器31再通过第一万向联轴器41联接到前辊筒5。第二变频调速电机12通过第二联轴器22联接第二齿轮减速器32,第二齿轮减速器32再通过第二万向联轴器4联接到后辊筒6。Still referring to Fig. 1 and Fig. 2, the first variable frequency speed regulating motor 11 is connected to the first gear reducer 31 through the first coupling 21, and the first gear reducer 31 is connected to the front roller through the first universal coupling 41 Barrel 5. The second variable frequency speed regulating motor 12 is connected to the second gear reducer 32 through the second coupling 22 , and the second gear reducer 32 is connected to the rear roller 6 through the second universal joint 4 .

仍见图1及图2,第一调距装置91的机座安装在左支架81上,且该调距装置91的动力输出端与位于左支架81上的前辊筒轴承座固定连接:也即第一调距装置91具有机座、转盘、手柄、丝杆和连接座,机座固定在左支架81上,丝杆与机座枢接,且丝杆的前端与转盘固定连接,手柄固定在转盘上,丝杆的后端与连接座固定连接,连接座作为调距装置91的动力输出端与位于左支架81上的前辊筒轴承座固定连接,从而可由人手通过转动手柄而依次带动丝杆和连接座控制左支架81上的前辊筒轴承座前后运动。Still see Fig. 1 and Fig. 2, the support of the first distance adjusting device 91 is installed on the left bracket 81, and the power output end of this distance adjusting device 91 is fixedly connected with the front roller bearing seat on the left bracket 81: also That is, the first distance adjusting device 91 has a machine base, a rotating disk, a handle, a screw mandrel and a connecting seat, the machine base is fixed on the left support 81, the screw mandrel is pivotally connected with the machine base, and the front end of the screw mandrel is fixedly connected with the rotating disk, and the handle is fixed. On the turntable, the rear end of the screw rod is fixedly connected with the connecting seat, and the connecting seat is fixedly connected with the front roller bearing seat located on the left bracket 81 as the power output end of the distance adjusting device 91, so that it can be driven sequentially by turning the handle by hand. The front roller bearing seat on the left support 81 is controlled by the screw mandrel and the connecting seat to move back and forth.

仍见图1及图2,第二调距装置92的机座安装在右支架82上,且该调距装置92的动力输出端与位于右支架82上的前辊筒轴承座固定连接:也即第二调距装置92具有机座、手柄、转盘、丝杆和连接座,机座固定在左支架82上,丝杆与机座枢接,且丝杆的前端与转盘固定连接,手柄固定在转盘上,丝杆的后端与连接座固定连接,连接座作为调距装置92的动力输出端与位于右支架82上的前辊筒轴承座固定连接,从而可由人手通过转动手柄而依次带动丝杆和连接座控制右支架82上的前辊筒轴承座前后运动。Still see Fig. 1 and Fig. 2, the support of the second distance-adjusting device 92 is installed on the right support 82, and the power output end of this distance-adjusting device 92 is fixedly connected with the front roller bearing seat positioned on the right support 82: also That is, the second distance adjusting device 92 has a support, a handle, a rotating disk, a screw mandrel and a connecting seat, the support is fixed on the left support 82, the screw mandrel is pivotally connected to the support, and the front end of the screw mandrel is fixedly connected to the rotating disc, and the handle is fixed. On the turntable, the rear end of the screw rod is fixedly connected with the connecting seat, and the connecting seat is fixedly connected with the front roller bearing seat located on the right bracket 82 as the power output end of the distance adjusting device 92, so that it can be driven sequentially by turning the handle by hand. The front roller bearing seat on the right support 82 is controlled by the screw mandrel and the connecting seat to move forward and backward.

见图4及图5,本实施例的电路装置设置在电器柜中,该电路装置具有第一变频器13、第二变频器14、调速控制电路15、电源电路16、变频器控制电路17以及三相电源输入开关18。第一变频器13和第二变频器14是型号为MD320的汇川变频器。电源电路16具有一将380V交流电降压为220V交流电的变压器电路T。See Fig. 4 and Fig. 5, the circuit device of this embodiment is arranged in the electric cabinet, and this circuit device has first frequency converter 13, second frequency converter 14, speed regulation control circuit 15, power supply circuit 16, frequency converter control circuit 17 And a three-phase power input switch 18. The first inverter 13 and the second inverter 14 are Inovance inverters whose model is MD320. The power supply circuit 16 has a transformer circuit T for stepping down 380V AC to 220V AC.

仍见图4及图5,第一变频器13的电源端子R、S、T端和第二变频器14的电源端子R′、S′、T′端分别通过相应的主电源电线与三相电源输入开关18的电源输出端L11、L21、L31端相连;第一变频器13的电机端子U、V、W端通过电机电缆线与第一变频调速电机11的电源端U1、V1、W1端相连;第二变频器14的电机端子U′、V′、W′端通过电机电缆线与第二变频调速电机12的电源端W2、V2、U2端相连;调速控制电路15跨接在第一变频器13与第二变频器14之间;电源电路16的电源输入端与三相电源输入开关18的电源输出端连接;电源电路16的电源输出端与变频器控制电路17的电源端相连;变频器控制电路17的各控制信号输出端与第一变频器13、第二变频器14相应端口连接。Still see Fig. 4 and Fig. 5, the power supply terminals R, S, T of the first frequency converter 13 and the power supply terminals R', S', T' of the second frequency converter 14 are respectively connected to the three-phase The power output terminals L11, L21 and L31 of the power input switch 18 are connected; the motor terminals U, V and W of the first frequency converter 13 are connected to the power terminals U1, V1 and W1 of the first variable frequency speed regulating motor 11 through the motor cable. terminal connected; the motor terminals U′, V′, W′ of the second frequency converter 14 are connected to the power supply terminals W2, V2, U2 of the second variable frequency speed regulating motor 12 through motor cables; the speed regulation control circuit 15 is connected to Between the first frequency converter 13 and the second frequency converter 14; the power input end of the power circuit 16 is connected with the power output end of the three-phase power input switch 18; the power output end of the power circuit 16 is connected with the power supply of the frequency converter control circuit 17 The control signal output terminals of the frequency converter control circuit 17 are connected to the corresponding ports of the first frequency converter 13 and the second frequency converter 14 .

仍见图4及图5,调速控制电路15具有第一电位器SR1、第二电位器SR2和同步调速电位器SR3;同步调速电位器SR3的一端与第一变频器13的控制端子中的第一直流电源输出端10V直流电源输出端相连,同步调速电位器SR3的另一端与第一变频器13的控制端子中的零电位端GND端电连接,同步调速电位器SR3的可调端同时与第一电位器SR1的一端以及第二电位器SR2的一端相连;第一电位器SR1的另一端与第一变频器13的控制端子中的零电位端GND端电连接,第一电位器SR1的可调端与第一变频器13的控制端子中的用于接收转速控制信号的模拟量信号输入端AI1端相连;第二电位器SR2的另一端与第二变频器14的控制端子中的零电位端GND′端电连接,第二电位器SR2的可调端与第二变频器14的控制端子中的用于接收转速控制信号的模拟量信号输入端AI1′端相连。第一电位器SR1的连接于第一变频器13的控制端子中的零电位端GND端的一端与第二电位器SR2的连接于第二变频器14的控制端子中的零电位端GND′端的一端相连。Still see Fig. 4 and Fig. 5, speed regulation control circuit 15 has first potentiometer SR1, second potentiometer SR2 and synchronous speed regulation potentiometer SR3; One end of synchronous speed regulation potentiometer SR3 and the control terminal of first frequency converter 13 The output end of the first DC power supply in the 10V DC power supply output end is connected, the other end of the synchronous speed regulating potentiometer SR3 is electrically connected with the zero potential end GND end of the control terminal of the first frequency converter 13, and the synchronous speed regulating potentiometer SR3 The adjustable end of the first potentiometer SR1 is connected to one end of the second potentiometer SR2 at the same time; the other end of the first potentiometer SR1 is electrically connected to the zero potential end GND end of the control terminals of the first frequency converter 13, The adjustable end of the first potentiometer SR1 is connected to the analog signal input terminal AI1 end for receiving the speed control signal in the control terminal of the first frequency converter 13; the other end of the second potentiometer SR2 is connected to the second frequency converter 14 The zero-potential terminal GND' in the control terminal of the control terminal is electrically connected, and the adjustable terminal of the second potentiometer SR2 is connected to the analog signal input terminal AI1' for receiving the speed control signal in the control terminal of the second frequency converter 14 . One end of the first potentiometer SR1 connected to the zero potential end GND end of the control terminals of the first frequency converter 13 and one end of the second potentiometer SR2 connected to the zero potential end GND' end of the control terminals of the second frequency converter 14 connected.

仍见图4及图5,变频器控制电路17具有设置在其电源端与电源电路16的电源地之间的制动控制回路和复位控制回路;变频器控制电路17还具有转动控制电路、保护控制电路和报警器件HL2。转动控制电路具有常闭按钮开关SB2、转动挤压控制电路和点动退回控制电路。Still see Fig. 4 and Fig. 5, the frequency converter control circuit 17 has the braking control circuit and reset control circuit that are arranged between its power terminal and the power ground of power circuit 16; The frequency converter control circuit 17 also has rotation control circuit, protection Control circuit and alarm device HL2. The rotation control circuit has a normally closed button switch SB2, a rotation extrusion control circuit and a jog return control circuit.

仍见图4及图5,转动挤压控制电路设有依次串联的常开按钮开关SB3、第二继电器KA2的常闭的第三触点开关KA2-3和第一继电器KA1的线圈。点动退回控制电路设有依次串联的常开按钮开关SB4、第一继电器KA1的常闭的第四触点开关KA1-4和第二继电器KA2的线圈。Still referring to Fig. 4 and Fig. 5, the rotation extrusion control circuit is provided with the normally open button switch SB3, the normally closed third contact switch KA2-3 of the second relay KA2 and the coil of the first relay KA1 in series. The jogging return control circuit is provided with the normally open button switch SB4, the normally closed fourth contact switch KA1-4 of the first relay KA1 and the coil of the second relay KA2 connected in series in sequence.

仍见图4及图5,常开按钮开关SB3的另一端与常开按钮开关SB4的另一端相连;第一继电器KA1的线圈的另一端与第二继电器KA2的线圈的另一端相连,并且该第一继电器KA1的线圈和第二继电器KA2的线圈的公共节点与电源电路16的电源地连通;常闭按钮开关SB2的一端与变频器控制电路17的电源端相连,常闭按钮开关SB2的另一端与常开按钮开关SB3和常开按钮开关SB4的公共接点相连。常开按钮开关SB3的两端并联有用于自保接通状态的第一继电器KA1的常开的第三触点开关KA1-3。Still see Fig. 4 and Fig. 5, the other end of normally open button switch SB3 is connected with the other end of normally open button switch SB4; The other end of the coil of the first relay KA1 is connected with the other end of the coil of the second relay KA2, and the The common node of the coil of the first relay KA1 and the coil of the second relay KA2 communicates with the power supply ground of the power supply circuit 16; One end is connected with the common contact of the normally open push button switch SB3 and the normally open push button switch SB4. The two ends of the normally open button switch SB3 are connected in parallel with the normally open third contact switch KA1-3 of the first relay KA1 for self-maintaining the on state.

仍见图4及图5,第一继电器KA1还具有常开的第一触点开关KA1-1和常开的第二触点开关KA1-2;第一继电器KA1的第一触点开关KA1-1的一端与第一变频器13的控制端子中的第二直流电源输出端COM端相连,另一端与第一变频器13的控制端子中的用于接收正向转动控制信号的数字量信号输入端FWD端相连;第一继电器KA1的第二触点开关KA1-2的一端与第二变频器14的控制端子中的第二直流电源输出端COM′端相连,另一端与第二变频器14的控制端子中的用于接收正向转动控制信号的数字量信号输入端FWD′端相连。这样的连接方式,在本实用新型用于炼胶机工作时,按下转动挤压控制电路的常开按钮开关SB3(可称为同步启动按钮),使第一继电器KA1的线圈得电而使相应的第一触点开关KA1-1以及第二触点开关KA1-2闭合。第一继电器KA1的第一触点开关KA1-1闭合则使第一变频器13从其电机端子输出相应的电源、而使第一变频调速电机11正向转动,第二触点开关KA1-2闭合则使第二变频器13从其电机端子输出相应的电源、而使第二变频调速电机12反向转动。两个电机依次带动各自的驱动装置,而使前辊筒5正向转动,使后辊筒6反向转动,这种转动方式可称为转动挤压方式;因为触点开关KA1-3的闭合使第一继电器KA1可以得电自保,而使炼胶机处于正常的挤压炼胶工作状态。Still see Figure 4 and Figure 5, the first relay KA1 also has a normally open first contact switch KA1-1 and a normally open second contact switch KA1-2; the first contact switch KA1- of the first relay KA1 One end of 1 is connected to the second DC power supply output terminal COM in the control terminal of the first frequency converter 13, and the other end is connected to the digital signal input for receiving the forward rotation control signal in the control terminal of the first frequency converter 13 Terminal FWD is connected; one end of the second contact switch KA1-2 of the first relay KA1 is connected with the second DC power output terminal COM' in the control terminal of the second frequency converter 14, and the other end is connected with the second frequency converter 14 The digital signal input terminal FWD' for receiving the forward rotation control signal among the control terminals is connected. Such a connection mode, when the utility model is used for the work of the rubber mixing machine, press the normally open button switch SB3 (which can be called a synchronous start button) of the rotary extrusion control circuit, so that the coil of the first relay KA1 is energized and the The corresponding first contact switch KA1-1 and the second contact switch KA1-2 are closed. The first contact switch KA1-1 of the first relay KA1 is closed so that the first frequency converter 13 outputs the corresponding power from its motor terminal, so that the first frequency conversion speed regulating motor 11 rotates forward, and the second contact switch KA1- 2. Closing makes the second frequency converter 13 output corresponding power from its motor terminal, and makes the second frequency conversion and speed regulation motor 12 reversely rotate. The two motors drive their respective driving devices in turn, so that the front roller 5 rotates forward and the rear roller 6 rotates in the reverse direction. This rotation method can be called the rotation extrusion method; because the contact switch KA1-3 is closed The first relay KA1 can be energized and self-protected, and the rubber mixing machine is in the normal working state of extruding and mixing rubber.

仍见图4及图5,第二继电器KA2还具有常开的第一触点开关KA2-1和常开的第二触点开关KA2-2;第二继电器KA2的第一触点开关KA2-1的一端与第一变频器13的控制端子中的第二直流电源输出端COM端相连,另一端与第一变频器13的控制端子中的用于接收反向转动控制信号的数字量信号输入端REV端相连;第二继电器KA2的第二触点开关KA2-2的一端与第二变频器14的控制端子中的第二直流电源输出端COM′端相连,另一端与第二变频器14的控制端子中的用于接收反向转动控制信号的数字量信号输入端REV′端相连。这样的连接方式,在本实用新型用于炼胶机工作时,按下点动退回控制电路的常开按钮开关SB4(可称点动退回按钮),使第二继电器KA2的线圈得电而使相应的第一触点开关KA2-1以及第二触点开关KA2-2闭合。第二继电器KA2的第一触点开关KA2-1闭合则使第一变频器13从其电机端子输出相应的电源、而使第一变频调速电机11反向转动,第二触点开关KA2-2闭合则使第二变频器14从其电机端子输出相应的电源、而使第二变频调速电机12正向转动。两个电机依次带动各自的驱动装置,而使前辊筒5反向转动,使后辊筒6正向转动,这种转动方式可称为退回转动方式;因为点动退回控制电路不具备使第二继电器KA2得电自保的电路结构,所以炼胶机前后辊筒的退回转动是在手动控制下进行的,这种控制方式称为点动退回方式。Still see Figure 4 and Figure 5, the second relay KA2 also has a normally open first contact switch KA2-1 and a normally open second contact switch KA2-2; the first contact switch KA2- of the second relay KA2 One end of 1 is connected to the second DC power output terminal COM in the control terminal of the first frequency converter 13, and the other end is connected to the digital signal input for receiving the reverse rotation control signal in the control terminal of the first frequency converter 13 Terminal REV is connected; one end of the second contact switch KA2-2 of the second relay KA2 is connected with the second DC power output terminal COM' in the control terminal of the second frequency converter 14, and the other end is connected with the second frequency converter 14 The digital signal input end REV' for receiving the reverse rotation control signal among the control terminals of the control terminal is connected. Such connection mode, when the utility model is used for the work of the rubber mixing machine, press the normally open button switch SB4 (which can be called the jog return button) of the jog return control circuit, so that the coil of the second relay KA2 is energized and the The corresponding first contact switch KA2-1 and the second contact switch KA2-2 are closed. When the first contact switch KA2-1 of the second relay KA2 is closed, the first frequency converter 13 outputs the corresponding power from its motor terminal, so that the first variable frequency speed regulating motor 11 rotates in reverse, and the second contact switch KA2- When it is closed, the second frequency converter 14 outputs corresponding power from its motor terminal, so that the second frequency conversion speed regulation motor 12 rotates in the forward direction. The two motors drive their respective driving devices in turn, so that the front roller 5 rotates in the reverse direction, and the rear roller 6 rotates in the forward direction. The circuit structure of the second relay KA2 is energized and self-protected, so the retraction and rotation of the front and rear rollers of the rubber mixing machine is carried out under manual control. This control method is called the inching return method.

仍见图4及图5,变频器控制电路17的制动控制回路设有相互并联的4个常开按钮开关SB6~SB9和第三继电器KA3的线圈;这些并联的常开按钮开关SB6~SB9同时与第三继电器KA3的线圈串联;第三继电器KA3具有常开的第一触点开关KA3-1、常开的第二触点开关KA3-2和常闭的第三触点开关KA3-3;本实用新型的电路装置用于对应的开放式炼胶机时,常开按钮开关SB6~SB9也称制动按钮,这些制动按钮设置在炼胶机的相应部位,也即设置在操作工的手边,以便在炼胶机工作时可以及时使电机停止转动,提高了炼胶机工人的操作安全性。Still see Fig. 4 and Fig. 5, the braking control circuit of the frequency converter control circuit 17 is provided with 4 normally open pushbutton switches SB6~SB9 and the coil of the third relay KA3 connected in parallel; these parallel normally open pushbutton switches SB6~SB9 At the same time, it is connected in series with the coil of the third relay KA3; the third relay KA3 has a normally open first contact switch KA3-1, a normally open second contact switch KA3-2 and a normally closed third contact switch KA3-3 ; When the circuit device of the utility model is used in the corresponding open rubber mixing machine, the normally open button switches SB6-SB9 are also called brake buttons, and these brake buttons are arranged on the corresponding parts of the rubber mixing machine, that is, they are arranged on the operator At hand, so that the motor can be stopped in time when the rubber mixing machine is working, which improves the operation safety of the rubber mixing machine workers.

仍见图4及图5,第三继电器KA3的第一触点开关KA3-1的一端与第一变频器13的控制端子中的第二直流电源输出端COM端相连,另一端与第一变频器13的控制端子中的用于接收制动控制信号的数字量信号输入端D14端相连;第三继电器KA3的第二触点开关KA3-2的一端与第二变频器14的控制端子中的第二直流电源输出端COM′端相连,另一端与第二变频器14的控制端子中的用于接收制动控制信号的数字量信号输入端D14′端相连。这样的连接方式,在本实用新型用于炼胶机工作时,按下点动退回控制电路的常开按钮开关SB6~SB9中的任何一个,则使第三继电器KA3的线圈得电,从而同时使第三继电器KA3的第一触点开关KA3-1和第二触点开关KA3-2闭合。第一触点开关KA3-1闭合,则使第一变频器13停止从其电机端子U、V、W端输出电源至第一变频调速电机11,而使第一变频调速电机11停止转动;第二触点开关KA3-2闭合则使第二变频器14停止从其电机端子U′、V′、W′端输出电源至第二变频调速电机12,而使第二变频调速电机12停止转动。Still see Fig. 4 and Fig. 5, one end of the first contact switch KA3-1 of the third relay KA3 is connected with the second DC power output terminal COM in the control terminal of the first inverter 13, and the other end is connected with the first inverter One end of the second contact switch KA3-2 of the third relay KA3 and one end of the second contact switch KA3-2 of the second frequency converter 14 The output terminal COM' of the second DC power supply is connected, and the other terminal is connected to the digital signal input terminal D14' of the control terminal of the second frequency converter 14 for receiving the braking control signal. Such a connection mode, when the utility model is used in the rubber mixing machine, pressing any one of the normally open button switches SB6-SB9 of the jog return control circuit will make the coil of the third relay KA3 energized, thereby simultaneously The first contact switch KA3-1 and the second contact switch KA3-2 of the third relay KA3 are closed. When the first contact switch KA3-1 is closed, the first inverter 13 stops outputting power from its motor terminals U, V, and W to the first variable frequency speed regulating motor 11, so that the first variable frequency speed regulating motor 11 stops rotating. ; The second contact switch KA3-2 is closed so that the second frequency converter 14 stops outputting power from its motor terminals U', V', W' to the second frequency conversion speed regulating motor 12, so that the second frequency conversion speed regulating motor 12 stops turning.

仍见图4及图5,第三继电器KA3的第三触点开关KA3-3串联在第一继电器KA1的线圈和第二继电器KA2的线圈的公共接点与电源电路16的电源地之间,也即第一继电器KA1的线圈和第二继电器KA2的线圈的公共接点不是直接与电源电路16的电源地相连,而是该公共接点与第三继电器KA3的第三触点开关KA3-3的一个触点相连,再由第三继电器KA3的第三触点开关KA3-3的另一个触点与电源电路16的电源地相连通。这样的连接方式,在本实用新型用于炼胶机工作时,若第三继电器KA3的线圈得电,则第三触点开关KA3-3由常闭状态变为断开状态,而使整个转动控制电路失电,而使第一继电器KA1的第一触点开关KA1-1、第二触点开关KA1-2、第二继电器KA2的第一触点开关KA2-1、第二触点开关KA2-2均处于断开状态,从而使第一变频器13和第二变频器14处于不输出电机电源的状态;即使此时发生对同步启动按钮SB3或点动退回按钮SB4的误按,因为转动挤压控制电路和点动退回控制电路均处于失电状态,则它们不能对第一变频器13和第二变频器14发出控制信号,从而确保炼胶机的运行安全可靠。Still see Figure 4 and Figure 5, the third contact switch KA3-3 of the third relay KA3 is connected in series between the common contact of the coil of the first relay KA1 and the coil of the second relay KA2 and the power ground of the power circuit 16, also That is, the common contact of the coil of the first relay KA1 and the coil of the second relay KA2 is not directly connected to the power ground of the power supply circuit 16, but the common contact is connected to a contact of the third contact switch KA3-3 of the third relay KA3. The points are connected, and the other contact of the third contact switch KA3-3 of the third relay KA3 is connected with the power ground of the power circuit 16. Such a connection mode, when the utility model is used in the rubber mixing machine, if the coil of the third relay KA3 is energized, the third contact switch KA3-3 changes from the normally closed state to the disconnected state, so that the entire rotation The control circuit loses power, so that the first contact switch KA1-1, the second contact switch KA1-2 of the first relay KA1, the first contact switch KA2-1, and the second contact switch KA2 of the second relay KA2 -2 are both in the disconnected state, so that the first inverter 13 and the second inverter 14 are in the state of not outputting motor power; Both the extrusion control circuit and the inching return control circuit are in the power-off state, so they cannot send control signals to the first frequency converter 13 and the second frequency converter 14, thereby ensuring safe and reliable operation of the rubber mixing machine.

仍见图4及图5,变频器控制电路17的保护控制电路具有第一变频器13的控制端子中的输出继电器端口及相应的内设开关、和第二变频器14的控制端子中的输出继电器端口及相应的内设开关,第一变频器13的输出继电器端口的共同端1A端与第二变频器14的输出继电器端口的常闭端2B端相连,第一变频器13的输出继电器端口的常开端1C端与第二变频器14的输出继电器端口的常开端2C端相连;所述保护控制电路串联在第三继电器KA3的第三触点开关KA3-3与电源电路16的电源地之间,也即第三继电器KA3的第三触点开关KA3-3的与电源电路16的电源地相连通的一端不是直接与该电源地相连,而是与与第一变频器13的属于保护控制电路的输出继电器端口的常闭端1B端相连,再由第二变频器14的属于保护控制电路的输出继电器端口的共同端2A端与电源电路16的电源地相连。这样的连接方式,在本实用新型用于炼胶机工作时,若变频器13、14中的中央处理器检测到其所输出的用于驱动电机的电源的电流超过所设定的最大电流强度、或者是该输出电源的功率超过所设定的最大值时,可以由相应的变频器控制内设的开关的状态发生变化,使连接于第一变频器13的继电器端口中的常闭端1B端与共同端1A端之间的内设开关断开,或者使连接于第二变频器14的继电器端口中的常闭端2B端与共同端2A端之间的内设开关断开,而使整个转动控制电路失电,从而使第一变频器13和第二变频器14处于不输出电机电源的状态。Still see Fig. 4 and Fig. 5, the protection control circuit of the frequency converter control circuit 17 has the output relay port in the control terminal of the first frequency converter 13 and the corresponding built-in switch, and the output in the control terminal of the second frequency converter 14 Relay ports and corresponding built-in switches, the common end 1A end of the output relay port of the first frequency converter 13 is connected with the normally closed end 2B end of the output relay port of the second frequency converter 14, and the output relay port of the first frequency converter 13 The normally open end 1C end of the second inverter 14 is connected to the normally open end 2C end of the output relay port; the protection control circuit is connected in series between the third contact switch KA3-3 of the third relay KA3 and the power ground of the power supply circuit 16 In other words, the end of the third contact switch KA3-3 of the third relay KA3 connected to the power ground of the power circuit 16 is not directly connected to the power ground, but connected to the protection control of the first frequency converter 13 The normally closed terminal 1B of the output relay port of the circuit is connected, and then the common terminal 2A of the output relay port of the second frequency converter 14 belonging to the protection control circuit is connected to the power ground of the power circuit 16 . Such a connection mode, when the utility model is used for the work of the rubber mixing machine, if the central processing unit in the frequency converter 13, 14 detects that the output current of the power supply for driving the motor exceeds the set maximum current intensity , or when the power of the output power exceeds the set maximum value, the state of the built-in switch can be controlled by the corresponding frequency converter to change, so that the normally closed terminal 1B connected to the relay port of the first frequency converter 13 terminal and the common terminal 1A terminal, or disconnect the built-in switch between the normally closed terminal 2B terminal and the common terminal 2A terminal connected to the relay port of the second frequency converter 14, so that The entire rotation control circuit is powered off, so that the first frequency converter 13 and the second frequency converter 14 are in a state of not outputting motor power.

仍见图4及图5,报警器件HL2为一报警灯,报警器件HL2的一端与变频器控制电路17的电源端相连,另一端与第一变频器13的属于保护控制电路的输出继电器端口的常开端1C端相连,保护控制电路的第一变频器13的输出继电器端口的常开端1C端则与第二变频器14的输出继电器端口的常开端2C端相连。这样的连接方式,在本实用新型用于炼胶机工作时,在处于连接于第一变频器13的继电器端口中的常闭端1B端与共同端1A端之间的内设开关断开的情况下,继电器端口中的共同端1A端与常开端1C端之间的内设开关接通,从而使电流流过报警器件HL2、从第一变频器13的继电器端口中的常开端1C端流入第一变频器13、再从第一变频器13的继电器端口中的共同端1A端流出、再从第二变频器14的继电器端口中的常开端2C端流入第二变频器14、再从第二变频器14的继电器端口中的共同端2A端流出,最后流入电源电路16的电源地,从而点亮报警灯HL2。Still see Fig. 4 and Fig. 5, warning device HL2 is a warning lamp, and one end of warning device HL2 is connected with the power end of frequency converter control circuit 17, and the other end is connected with the output relay port of the protection control circuit of the first frequency converter 13. The normally open terminal 1C is connected, and the normally open terminal 1C of the output relay port of the first frequency converter 13 of the protection control circuit is connected with the normally open terminal 2C of the output relay port of the second frequency converter 14 . Such connection mode, when the utility model is used for the work of the rubber mixing machine, the built-in switch between the normally closed end 1B end and the common end 1A end in the relay port connected to the first frequency converter 13 is disconnected. Under normal circumstances, the built-in switch between the common terminal 1A terminal and the normally open terminal 1C terminal in the relay port is turned on, so that the current flows through the alarm device HL2 and flows into the normally open terminal 1C terminal in the relay port of the first frequency converter 13. The first frequency converter 13 flows out from the common end 1A end in the relay port of the first frequency converter 13, then flows into the second frequency converter 14 from the normally open end 2C end in the relay port of the second frequency converter 14, and then flows from the second frequency converter 14 The common end 2A of the relay ports of the second frequency converter 14 flows out, and finally flows into the power ground of the power circuit 16, thereby turning on the warning lamp HL2.

在处于连接于第二变频器14的继电器端口中的常闭端2B端与共同端2A端之间的内设开关断开的情况下,则继电器端口中的共同端2A端与常开端2C端之间的内设开关接通,从而使电流流过报警器件HL2、再从第二变频器14的继电器端口中的常开端2C端(1C端与2C端共点)流入第二变频器14、再从第二变频器14的继电器端口中的共同端2A端流出,最后流入电源电路16的电源地,从而点亮报警灯HL2。When the built-in switch between the normally closed end 2B end and the common end 2A end in the relay port connected to the second frequency converter 14 is disconnected, the common end 2A end and the normally open end 2C end in the relay port The built-in switch between them is turned on, so that the current flows through the alarm device HL2, and then flows into the second frequency converter 14 from the normally open terminal 2C (the 1C terminal and the 2C terminal have the same point) in the relay port of the second frequency converter 14. Then it flows out from the common terminal 2A of the relay ports of the second frequency converter 14, and finally flows into the power ground of the power circuit 16, thereby turning on the warning light HL2.

仍见图4及图5,变频器控制电路17具有设置在电源电路16的电源输出端的火线与地线之间的复位控制回路;变频器控制电路17的复位控制回路设有依次串联的常开按钮开关SB5和第四继电器KA4的线圈;第四继电器KA4还具有常开的第一触点开关KA4-1和常开的第二触点开关KA4-2;第四继电器KA4的第一触点开关KA4-1的一端与第一变频器13的控制端子中的第二直流电源输出端COM端相连,另一端与第一变频器13的控制端子中的用于接收复位控制信号的数字量信号输入端RST端相连;第四继电器KA4的第二触点开关KA4-2的一端与第二变频器14的控制端子中的第二直流电源输出端COM′端相连,另一端与第二变频器14的控制端子中的用于接收复位控制信号的数字量信号输入端RST′端相连。这样的连接方式,在本实用新型用于炼胶机工作时,按下复位控制回路的常开按钮开关SB5(也称为复位按钮),则使第四继电器KA4的线圈得电,从而同时使第四继电器KA4的第一触点开关KA4-1和第二触点开关KA4-2闭合。第一触点开关KA4-1闭合,则使第一变频器13重新复位;第二触点开关KA4-2闭合,则使第二变频器14重新复位。Still see Fig. 4 and Fig. 5, the frequency converter control circuit 17 has the reset control loop that is arranged on the live wire of the power output end of the power supply circuit 16 and the ground wire; The reset control loop of the frequency converter control circuit 17 is provided with the normally open The coil of the button switch SB5 and the fourth relay KA4; the fourth relay KA4 also has a normally open first contact switch KA4-1 and a normally open second contact switch KA4-2; the first contact of the fourth relay KA4 One end of the switch KA4-1 is connected to the second DC power output terminal COM in the control terminal of the first frequency converter 13, and the other end is connected to the digital signal used to receive the reset control signal in the control terminal of the first frequency converter 13 The input end RST end is connected; one end of the second contact switch KA4-2 of the fourth relay KA4 is connected with the second DC power output end COM' in the control terminal of the second frequency converter 14, and the other end is connected with the second frequency converter Among the control terminals 14, the digital signal input terminal RST' for receiving the reset control signal is connected. Such a connection mode, when the utility model is used for the rubber mixing machine, press the normally open button switch SB5 (also called the reset button) of the reset control circuit, then the coil of the fourth relay KA4 is energized, thereby making the The first contact switch KA4-1 and the second contact switch KA4-2 of the fourth relay KA4 are closed. When the first contact switch KA4-1 is closed, the first inverter 13 is reset; when the second contact switch KA4-2 is closed, the second inverter 14 is reset.

本实施例的炼胶机工作过程如下:The working process of the rubber mixing machine of the present embodiment is as follows:

操作开放式炼胶机工作时,合上电器控制柜上的自动开关QS(电源总开关),则启动安装于变频调速器13、14旁边的风机D1、D2。再按下变频器控制电路17中的转动挤压控制电路中常开按钮开关SB3的按钮(同步启动按钮),使第一继电器KA1的线圈得电,从而使第一继电器KA1的第三触点开关KA1-3吸合而使该控制电路保持导通状态,同时使连接于第一变频器13的第一触点开关KA1-1吸合而控制第一变频器13的电机端子输出经过变频和调压的电源至第一变频调速电机11,驱动其正向转动;同时还使连接于第二变频器14的第二触点开关KA1-2吸合而控制第二变频器14的电机端子输出经过变频和调压的电源至第二变频调速电机12,驱动其反向转动。When operating the open type rubber mixing machine to work, close the automatic switch QS (main power switch) on the electrical control cabinet, then start the blower fan D1, D2 that is installed in the frequency conversion governor 13,14 next door. Press the button (synchronous start button) of the normally open button switch SB3 in the rotation extrusion control circuit in the frequency converter control circuit 17 again, the coil of the first relay KA1 is energized, thereby the third contact switch of the first relay KA1 KA1-3 pulls in to keep the control circuit in a conducting state, and at the same time makes the first contact switch KA1-1 connected to the first frequency converter 13 pull in to control the output of the motor terminal of the first frequency converter 13 through frequency conversion and regulation. Voltage power supply to the first variable frequency speed regulating motor 11 to drive it to rotate in the forward direction; at the same time, the second contact switch KA1-2 connected to the second frequency converter 14 is pulled in to control the output of the motor terminal of the second frequency converter 14 The power supply through frequency conversion and voltage regulation is sent to the second frequency conversion and speed regulation motor 12 to drive it to rotate in reverse.

此转速通过各自的联轴器21、22传递到各自的齿轮减速器31、32的输入端,经各自的齿轮减速器31、32减速后,从输出端输出所需要的辊筒转速,经过各自的万向联轴器41、42分别传递到前辊筒5和后辊筒6。使前辊筒5和后辊筒6以不同的线速度相对回转,胶料在摩擦力的作用下被拉入间隙不断缩小的两辊筒之间,受到强烈地挤压与剪切,在机械断链的同时发生氧化断链,从而增加可塑度,而实现炼胶。由于各种原因需要改变前辊筒5和后辊筒6的线速度,或者需要改变前辊筒5和后辊筒6线速度之间的比值时,可以重新设定两个变频调速电机11、12的各自的转速,使前辊筒5和后辊筒6的线速度发生改变。The rotation speed is transmitted to the input end of the respective gear reducer 31, 32 through the respective couplings 21, 22, and after being decelerated by the respective gear reducer 31, 32, the required roller speed is output from the output end, and passed through the respective The universal joints 41, 42 are transmitted to the front roller 5 and the rear roller 6 respectively. Make the front roller 5 and the rear roller 6 rotate relative to each other at different linear speeds, and the rubber material is pulled into the gap between the two rollers under the action of friction, and is strongly squeezed and sheared. Oxidative chain scission occurs at the same time as chain scission, thereby increasing plasticity and realizing rubber mixing. When it is necessary to change the linear speed of the front roller 5 and the rear roller 6 due to various reasons, or to change the ratio between the linear speeds of the front roller 5 and the rear roller 6, the two frequency conversion speed regulation motors 11 can be reset , 12 of the respective rotating speed, so that the linear velocity of the front roller 5 and the rear roller 6 changes.

上述对变频调速电机11、12的各自的转速的设定是通过调节电路装置中的调速控制电路15的电位器的阻值来实现。可通过调整第一电位器SR1的阻值来实现对第一变频调速电机11的转速的调整,通过调整第二电位器SR2的阻值来实现对第二变频调速电机12的转速的调整,从而使前后辊筒达到工艺速差要求;再通过调整同步调速电位器SR3的阻值,而同时增加或减少两个变频调速电机11、12的转速,使之达到工艺所需的转速。The above-mentioned setting of the respective rotating speeds of the variable frequency speed regulating motors 11 and 12 is realized by adjusting the resistance value of the potentiometer of the speed regulating control circuit 15 in the circuit device. The adjustment of the rotational speed of the first variable frequency speed regulating motor 11 can be realized by adjusting the resistance value of the first potentiometer SR1, and the adjustment of the rotational speed of the second variable frequency speed regulating motor 12 can be realized by adjusting the resistance value of the second potentiometer SR2 , so that the front and rear rollers meet the requirements of the process speed difference; then by adjusting the resistance value of the synchronous speed regulating potentiometer SR3, the speed of the two frequency conversion speed regulating motors 11 and 12 is increased or decreased at the same time to make it reach the speed required by the process .

正常停车时,将同步调速电位器SR3的阻值调至零位后,再按下同步停止按钮开关SB2的按钮,则使第一变频调速电机11和变频调速电机12同时被断电而停止转动。紧急停车时,只需按下机架侧面的紧急停车按钮开关SB6~SB9中的任一只的按钮,即可实现变频器制动停车,重新开机时,应把紧急停车按钮复位后才能再开车。During normal parking, adjust the resistance value of the synchronous speed regulating potentiometer SR3 to zero, and then press the button of the synchronous stop button switch SB2, so that the first variable frequency speed regulating motor 11 and the variable frequency speed regulating motor 12 are powered off at the same time And stop turning. In case of emergency stop, just press any one of the emergency stop button switches SB6~SB9 on the side of the rack to realize braking and stop of the inverter. When restarting the machine, the emergency stop button should be reset before driving .

机器正常工作时的转速调整,可通过旋转控制柜面板上的前后辊筒各自的速度调整旋钮来实现,速比可由面板上的示值得知。The speed adjustment when the machine is working normally can be realized by rotating the respective speed adjustment knobs of the front and rear rollers on the panel of the control cabinet, and the speed ratio can be known from the value displayed on the panel.

见图5,电源电路16还具有熔断器QF4和熔断器QF5,工作前应合上各自的触点开关才能使电源电路16正常工作。若遇到电源电路16的变压器T过热的情况或电路上过热的情况,熔断器QF4、QF5断开,以保障线路和设备的安全。See Fig. 5, power circuit 16 also has fuse QF4 and fuse QF5, should close respective contact switch before work to make power circuit 16 work normally. If the transformer T of the power supply circuit 16 is overheated or the circuit is overheated, the fuses QF4 and QF5 are disconnected to ensure the safety of the circuit and equipment.

仍见图5,变频器控制电路17还具有设置在其主要部分电源端的常闭按钮开关SB1。按下该按钮开关SB1的按钮即可以切断变频器控制电路17的主要部分的电源,而使炼胶机停止工作。Still referring to FIG. 5 , the frequency converter control circuit 17 also has a normally closed button switch SB1 arranged at the power supply end of its main part. Pressing the button of the button switch SB1 can cut off the power supply of the main part of the frequency converter control circuit 17, and make the rubber mixing machine stop working.

仍见图5,本电路装置的第一变频器13在其直流母线正端子与制动电阻端子之间连接有第一制动电阻R1、第二变频器14在其直流母线正端子与制动电阻端子之间连接有第二制动电阻R2。接入制动电阻R1、R2的第一个作用是,在制动时吸收能量。第二个作用是作为缓冲电阻,这是因为两个电机11、12在工作中的转速是不一样的,从而导致前后辊筒5、6的线速度不同,带动线速度慢的辊筒的电机会被另一只电机带动,此时被带动的电机会起到发电机的作用。当接入的制动电阻R1或R2后,则可以将被带动的电机所产生的能量消耗掉,所以此时的制动电阻起到缓冲作用,可称为缓冲电阻。Still see Fig. 5, the first inverter 13 of this circuit device is connected with the first braking resistor R1 between its DC bus positive terminal and the braking resistor terminal, and the second inverter 14 is connected between its DC bus positive terminal and the braking resistor terminal. A second braking resistor R2 is connected between the resistor terminals. The first function of connecting braking resistors R1 and R2 is to absorb energy during braking. The second function is as a buffer resistor. This is because the rotational speeds of the two motors 11 and 12 are different during work, resulting in different linear speeds of the front and rear rollers 5 and 6, and the motors that drive the rollers with slow linear speeds It will be driven by another motor, and the driven motor will act as a generator. When the braking resistor R1 or R2 is connected, the energy generated by the driven motor can be consumed, so the braking resistor at this time plays a buffer role and can be called a buffer resistor.

仍见图2,本电路装置还可以设置快熔电路,快熔电路连接在两个变频器13、14的直流母线正端子(+)端之间,且两个变频器13、14的直流母线负端子(-)端直接相连。当本电路装置设置快熔电路后,一旦母线电流过冲,则自动熔断,起到保护作用,同时熔断器的两个端口接入到变频器控制电路17中,位于制动控制回路的A端与B端之间,在快熔电路的熔断器FU熔断的同时接通制动电路,从而实现变频器制动停车,而对电机进行保护。另外,这时两个变频器13、14的直流母线正端子(+)端之间直接由熔断器FU连接,因此,当遇到两个电机11、12所带动的辊筒的线速度不一样时,被带动的电机所产生的能量通过相应的变频器的直流母线正端子(+)端输送到另一个变频器的直流母线正端子(+)端,从而为该另一个变频器用于有用的工作消耗;而此时的制动电阻R1、R2的缓冲作用已经不存在,只能在制动时起到吸收能量的作用。Still see Fig. 2, this circuit device can also be provided with fast-fusing circuit, and fast-fusing circuit is connected between the positive terminal (+) terminal of DC bus of two frequency converters 13,14, and the DC bus of two frequency converters 13,14 The negative terminal (-) terminal is directly connected. When the circuit device is equipped with a fast-melting circuit, once the bus current overshoots, it will automatically fuse to play a protective role. At the same time, the two ports of the fuse are connected to the inverter control circuit 17, which is located at the A terminal of the brake control circuit. Between terminal B and the fuse FU of the fast-melting circuit, the brake circuit is connected at the same time, so that the inverter brakes and stops, and the motor is protected. In addition, at this time, the DC bus positive terminals (+) of the two frequency converters 13 and 14 are directly connected by the fuse FU. Therefore, when the linear speeds of the rollers driven by the two motors 11 and 12 are different At this time, the energy generated by the driven motor is transmitted to the DC bus positive terminal (+) of another inverter through the corresponding inverter’s DC bus positive terminal (+), so that the other inverter is used for useful Work consumption; at this time, the buffering effect of the braking resistors R1 and R2 no longer exists, and can only absorb energy during braking.

(实施例2)(Example 2)

其余与实施例1相同,不同之处在于:前辊筒5和后辊筒6的直径均为450mm。The rest are the same as in Embodiment 1, except that the diameters of the front roller 5 and the rear roller 6 are both 450 mm.

(实施例3)(Example 3)

其余与实施例1相同,不同之处在于:前辊筒5直径为450mm,长度为800mm;后辊筒6直径为500mm,长度为800mm。The rest are the same as in Embodiment 1, except that the front roller 5 has a diameter of 450mm and a length of 800mm; the rear roller 6 has a diameter of 500mm and a length of 800mm.

(实施例4)(Example 4)

其余与实施例1相同,不同之处在于:前辊筒5直径为700mm,长度为800mm;后辊筒6直径为700mm,长度为800mm。The rest are the same as in Embodiment 1, except that the front roller 5 has a diameter of 700mm and a length of 800mm; the rear roller 6 has a diameter of 700mm and a length of 800mm.

Claims (10)

1. an opening rubber mixing machine has frame (8), motor, circuit arrangement, gear reduction unit, a pair of refining rubber roll tube and the one group of roller bearing seat (7) that is fixed with bearing; Frame (8) has left socle (81), right support (82) and base (83); Left socle (81) and right support (82) are fixed on base (83) and go up and formation support (8); Motor and gear reduction unit are fixed on the base (83), on left socle (81) and the right support (82) two roller bearing seats (7) are installed respectively; Refining rubber roll tube is divided into the blanket roller (5) that is fixed with bearing and the back roller (6) that is fixed with bearing, blanket roller (5) and back roller (6) respectively the bearing by separately be rotatably connected on the corresponding roller bearing seat (7) that is fixed on the left socle (1) go up and be fixed on the right support (2) corresponding roller bearing seat (7) upward and blanket roller (5) and after roller (6) opposing parallel setting; It is characterized in that: motor has two, and is frequency control motor, and they are first frequency control motor (11) and second frequency control motor (12); Gear reduction unit also has two, and they are first gear reduction unit (31) and second gear reduction unit (32); First frequency control motor (11) connects first gear reduction unit (31) by first shaft coupling (21), and first gear reduction unit (31) is connected to blanket roller (5) by first Hooks coupling universal coupling (41) again; Second frequency control motor (12) connects second gear reduction unit (32) by second shaft coupling (22), and second gear reduction unit (32) is connected to back roller (6) by second Hooks coupling universal coupling (42) again; Circuit arrangement has first frequency converter (13), second frequency converter (14), speed-regulating control circuit (15), power circuit (16), transducer control circuit (17) and three phase mains input switch (18); The power supply terminal of the power supply terminal of first frequency converter (13) and second frequency converter (14) links to each other by the power output end of corresponding main power source electric wire with three phase mains input switch (18) respectively; The motor terminal of first frequency converter (13) links to each other with the power end of first frequency control motor (11); The motor terminal of second frequency converter (14) links to each other with the power end of second frequency control motor (12); Speed-regulating control circuit (15) is connected across between first frequency converter (13) and second frequency converter (14); The power input of power circuit (16) is connected with the power output end of three phase mains input switch (18); The power output end of power circuit (16) links to each other with the power end of transducer control circuit (17); Each control signal output of transducer control circuit (17) is connected with first frequency converter (13), second frequency converter (14) corresponding port.
2. opening rubber mixing machine according to claim 1 is characterized in that: speed-regulating control circuit (15) has the first potentiometer SR1, the second potentiometer SR2 and synchronous variable-speed potentiometer SR3; First dc power output end in the control terminal of a frequency converter in the end of synchronous variable-speed potentiometer SR3 and first frequency converter (13) and second frequency converter (14) links to each other, the other end of synchronous variable-speed potentiometer SR3 is electrically connected with zero potential end in the control terminal of this frequency converter, and the adjustable end of synchronous variable-speed potentiometer SR3 links to each other with the end of the first potentiometer SR1 and the end of the second potentiometer SR2 simultaneously; Zero potential end in the control terminal of the other end of the first potentiometer SR1 and first frequency converter (13) is electrically connected, and the analog signals input that being used in the adjustable end of the first potentiometer SR1 and the control terminal of first frequency converter (13) receives speed controling signal links to each other; Zero potential end in the control terminal of the other end of the second potentiometer SR2 and second frequency converter (14) is electrically connected, and the analog signals input that being used in the adjustable end of the second potentiometer SR2 and the control terminal of second frequency converter (14) receives speed controling signal links to each other.
3. opening rubber mixing machine according to claim 2 is characterized in that: an end of the zero potential end in an end of the zero potential end in the control terminal that is connected in first frequency converter (13) of the first potentiometer SR1 and the control terminal that is connected in second frequency converter (14) of the second potentiometer SR2 links to each other.
4. opening rubber mixing machine according to claim 1 is characterized in that: transducer control circuit (17) has rotation control circuit; Rotation control circuit has normally closed push button switch SB2, rotation extruding control circuit and crawl and returns control circuit; The end of normally closed push button switch SB2 links to each other with the power end of transducer control circuit (17); Rotate the extruding control circuit and be provided with the 3rd normally closed contact switch KA2-3 of the normally open push button switch SB3, the second relay K A2 that connect successively and the coil of the first relay K A1; Crawl is return control circuit and is provided with the 4th normally closed contact switch KA1-4 of the normally open push button switch SB4, the first relay K A1 that connect successively and the coil of the second relay K A2; The other end of normally open push button switch SB3 links to each other with the other end of normally open push button switch SB4; The other end of the coil of the first relay K A1 links to each other with the other end of the coil of the second relay K A2, and their common junction is communicated with the power supply ground of power circuit (16); The two ends of normally open push button switch SB3 are parallel with the 3rd contact switch KA1-3 that often opens of the first relay K A1 that is used for the self-insurance on-state; The other end of normally closed push button switch SB2 links to each other with the common junction of normally open push button switch SB4 with normally open push button switch SB3;
The first relay K A1 also has the first contact switch KA1-1 that often opens and the second contact switch KA1-2 of Chang Kai; The end of the first contact switch KA1-1 of the first relay K A1 links to each other with second dc power output end in the control terminal of first frequency converter (13), and the digital quantity signal input that being used in the control terminal of the other end and first frequency converter (13) receives the forward rotation control signal links to each other; The end of the second contact switch KA1-2 of the first relay K A1 links to each other with second dc power output end in the control terminal of second frequency converter (14), and the digital quantity signal input that being used in the control terminal of the other end and second frequency converter (14) receives the forward rotation control signal links to each other;
The second relay K A2 also has the first contact switch KA2-1 that often opens and the second contact switch KA2-2 of Chang Kai; The end of the first contact switch KA2-1 of the second relay K A2 links to each other with second dc power output end in the control terminal of first frequency converter (13), and the digital quantity signal input that being used in the control terminal of the other end and first frequency converter (13) receives the backward rotation control signal links to each other; The end of the second contact switch KA2-2 of the second relay K A2 links to each other with second dc power output end in the control terminal of second frequency converter (14), and the digital quantity signal input that being used in the control terminal of the other end and second frequency converter (14) receives the backward rotation control signal links to each other; And the terminals of the motor terminal of first frequency converter (13) and first frequency control motor (11) are connected by the mode of forward rotation, and the motor side of second frequency converter (14) is connected by counter-rotational mode with the terminals of second frequency control motor (12).
5. opening rubber mixing machine according to claim 4 is characterized in that: transducer control circuit (17) also has the brake servo circuit between the power supply ground that is arranged on its power end and power circuit (16); Brake servo circuit is provided with the coil of 2~5 normally open push button switches parallel with one another and the 3rd relay K A3; These normally open push button switches in parallel are connected with the coil of the 3rd relay K A3 simultaneously; The 3rd relay K A3 has the first contact switch KA3-1 that often opens, the second contact switch KA3-2 that often opens and the 3rd normally closed contact switch KA3-3;
The end of the first contact switch KA3-1 of the 3rd relay K A3 links to each other with second dc power output end in the control terminal of first frequency converter (13), and the digital quantity signal input that being used in the control terminal of the other end and first frequency converter (13) receives brake control signal links to each other; The end of the second contact switch KA3-2 of the 3rd relay K A3 links to each other with second dc power output end in the control terminal of second frequency converter (14), and the digital quantity signal input that being used in the control terminal of the other end and second frequency converter (14) receives brake control signal links to each other;
The 3rd contact switch KA3-3 of the 3rd relay K A3 is connected between the power supply ground of the common junction of coil of the coil of the first relay K A1 and the second relay K A2 and power circuit (16).
6. opening rubber mixing machine according to claim 5 is characterized in that: transducer control circuit (17) also has the protection control circuit; The protection control circuit have in the control terminal of first frequency converter (13) the output relay port and corresponding in establish in the control terminal of switch and second frequency converter (14) the output relay port and corresponding in establish switch, the common ends 1A end of the output relay port of first frequency converter (13) is held with the normal-closed end 2B of the output relay port of second frequency converter (14) and is linked to each other; Protection control circuit polyphone is arranged between the power supply ground of the end of the 3rd contact switch KA3-3 of the 3rd relay K A3 and power circuit (16); also promptly this end of the 3rd contact switch KA3-3 of the 3rd relay K A3 links to each other with the normal-closed end 1B end of the output relay port of first frequency converter (13), and the common ends 2A end of the output relay port of second frequency converter (14) links to each other with the power supply ground of power circuit (16).
7. opening rubber mixing machine according to claim 6 is characterized in that: transducer control circuit (17) also has alarm appliance HL2; The Chang Kaiduan 1C end of the output relay port of first frequency converter (13) of protection control circuit links to each other with the Chang Kaiduan 2C end of the output relay port of second frequency converter (14); The end of alarm appliance HL2 links to each other with the power end of transducer control circuit (17), and the other end links to each other with the protection control circuit, also is that this end of alarm appliance HL2 links to each other with the Chang Kaiduan 1C end of the output relay port of first frequency converter (13).
8. opening rubber mixing machine according to claim 1 is characterized in that: transducer control circuit (17) has the control loop that resets between the power supply ground that is arranged on its power end and power circuit (16); The control loop that resets of transducer control circuit (17) is provided with the normally open push button switch SB5 of series connection successively and the coil of the 4th relay K A4; The 4th relay K A4 also has the first contact switch KA4-1 that often opens and the second contact switch KA4-2 of Chang Kai; The end of the first contact switch KA4-1 of the 4th relay K A4 links to each other with second dc power output end in the control terminal of first frequency converter (13), and the digital quantity signal input that being used in the control terminal of the other end and first frequency converter (13) receives reseting controling signal links to each other; The end of the second contact switch KA4-2 of the 4th relay K A4 links to each other with second dc power output end in the control terminal of second frequency converter (14), and the digital quantity signal input that being used in the control terminal of the other end and second frequency converter (14) receives reseting controling signal links to each other.
9. according to the described opening rubber mixing machine of one of claim 1 to 8, it is characterized in that: circuit arrangement also has fast molten circuit, the first braking resistor R1 and the second braking resistor R2; The first braking resistor R1 is connected between the dc bus plus end and braking resistor terminal of first frequency converter 13; The second braking resistor R2 is connected between the dc bus plus end and braking resistor terminal of second frequency converter 14; Fast molten circuit is connected between dc bus plus end (+) end of first frequency converter 13 and second frequency converter 14, and first frequency converter, 13 dc bus negative terminals (-) end links to each other with dc bus negative terminal (-) end of second frequency converter 14.
10. according to the described opening rubber mixing machine of one of claim 1 to 8, it is characterized in that: the diameter of blanket roller (5) is 400~700mm, and length is 600~1000mm; The diameter of back roller (6) is 400~700mm, and length is 600~1000mm.
CNU2007200410552U 2007-07-28 2007-07-28 Open type glue-smelting machine Expired - Fee Related CN201077130Y (en)

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CNU2007200410552U CN201077130Y (en) 2007-07-28 2007-07-28 Open type glue-smelting machine

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CNU2007200410552U CN201077130Y (en) 2007-07-28 2007-07-28 Open type glue-smelting machine

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102310493A (en) * 2011-06-27 2012-01-11 蚌埠市振中橡塑制品有限公司 Integral pedestal of open rubber mixing mill
CN102335973A (en) * 2011-06-24 2012-02-01 蚌埠市振中橡塑制品有限公司 Removable bearing block of open rubber mixing mill
CN102357938A (en) * 2011-06-27 2012-02-22 蚌埠市振中橡塑制品有限公司 Charging tray apparatus of open type rubber mixing mill
CN102357937A (en) * 2011-06-27 2012-02-22 蚌埠市振中橡塑制品有限公司 Installation base of open type rubber fining machine
CN103394386A (en) * 2013-08-13 2013-11-20 河南工业大学 Driving device with double variable frequency motors of rubber roll rice huller
CN103496046A (en) * 2013-10-11 2014-01-08 山东金宇轮胎有限公司 Operation method for controlling operation of open mill, open mill and rubber mixing system
CN105583959A (en) * 2016-03-16 2016-05-18 黄绍华 Small-scale rubber open mill
CN108162231A (en) * 2017-12-19 2018-06-15 周柳含 A kind of Novel efficient open mill
CN108768221A (en) * 2018-05-03 2018-11-06 歌尔股份有限公司 A kind of circuit for controlling motor

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102335973A (en) * 2011-06-24 2012-02-01 蚌埠市振中橡塑制品有限公司 Removable bearing block of open rubber mixing mill
CN102310493A (en) * 2011-06-27 2012-01-11 蚌埠市振中橡塑制品有限公司 Integral pedestal of open rubber mixing mill
CN102357938A (en) * 2011-06-27 2012-02-22 蚌埠市振中橡塑制品有限公司 Charging tray apparatus of open type rubber mixing mill
CN102357937A (en) * 2011-06-27 2012-02-22 蚌埠市振中橡塑制品有限公司 Installation base of open type rubber fining machine
CN103394386A (en) * 2013-08-13 2013-11-20 河南工业大学 Driving device with double variable frequency motors of rubber roll rice huller
CN103496046A (en) * 2013-10-11 2014-01-08 山东金宇轮胎有限公司 Operation method for controlling operation of open mill, open mill and rubber mixing system
CN103496046B (en) * 2013-10-11 2015-11-25 山东金宇轮胎有限公司 For controlling operation method that mill runs, mill and refining colloid system
CN105583959A (en) * 2016-03-16 2016-05-18 黄绍华 Small-scale rubber open mill
CN108162231A (en) * 2017-12-19 2018-06-15 周柳含 A kind of Novel efficient open mill
CN108768221A (en) * 2018-05-03 2018-11-06 歌尔股份有限公司 A kind of circuit for controlling motor
CN108768221B (en) * 2018-05-03 2020-08-14 歌尔股份有限公司 Motor control circuit

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Assignee: Changzhou Xiechang Rubber Plastic Co.,Ltd.

Assignor: Changzhou Wujin Xiechang Machinery Co., Ltd.

Contract fulfillment period: 2008.9.26 to 2016.9.25

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Denomination of utility model: Open type rubber mixing machine cooling device

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Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.9.26 TO 2016.9.25; CHANGE OF CONTRACT

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